Tempco TEC-9400 User Manual Download Page 3

 

Page 2 of 18 

 

OPERATION 

 

1. Verify the power switch is in the off position. Plug your heater & thermocouple into the rear connectors. Plug the provided line 

cord from the console into a standard outlet. Switch on the console. 

 

2. Set your desired temperature setpoint by using the up and down arrow buttons on the TEC-9400 temperature controller. 

 

3. Refer to the following pages for complete operation and auto-tuning of the TEC-9400 temperature controller. 

 

 

SPARE/REPLACEMENT PARTS 

 

    Tempco  

 

 

 

 

Description 

Part Number 

 

EHD-124-276 

(for 1, 2, and 3-zone units) Fuse (1), rated 1 Amp/ 250V, ¼" x 1¼", fast acting, 

 

BUSS ABC-1-R. Used for TEC-9400 Controller 

(located inside rear panel mounted fuseholder) 

 

EHD-124-290 

(for 4-zone units) Fuse (1), rated 1.5 Amp/ 250V, ¼" x 1¼", slow acting, BUSS  

 

ABC-1  .5-R. Used for TEC-9400 Controller 

(located inside rear panel mounted fuseholder). 

 

EHD-124-300 

(for 2-zone units) Fuses (2), rated 8 amps, 250V, ¼" x 1¼", fast acting, BUSS ABC-8-R. 

 

EHD-124-279 

(for 3-zone units) Fuses (3), rated 5A, 250V, ¼" x 1¼", fast acting, BUSS ABC-5-R. 

 

EHD-124-282 

(for 4-zone units) Fuses (4), rated 4 amps, 250V, ¼" x 1¼", fast acting, BUSS ABC-4-R. 

 

EHD-102-113 

(for 120V units) Power output plug (1 per zone), Hubbell HBL4720C, 15A 125V Twist-Lock. 

 

EHD-102-121 

(for 240V units) Power output plug (1 per zone), Hubbell HBL4570C, 15A 250V Twist-Lock. 

 

(Type of plug dependent on console model ordered) 

TCA-101-104  Type “K” thermocouple mini plug (1 per zone), yellow   

TCA-101-105  Type “J” thermocouple mini plug (1 per zone), black 

TCA-101-136  Type “CU” mini-plug, white (for 2-wire RTD) 

 

NOTE: For all fuses, use listed BUSS part numbers or equivaliant. 

 

 

 

 

Summary of Contents for TEC-9400

Page 1: ...TPC 1000 2000 3000 4000 12 Amp with TEC 9400 PID Fuzzy Logic Process Controller D1306 TE 401 402 404 405 Revision 2 22 2019 USER MANUAL Manual TPC 1000 2000 3000 4000 12 Amp Revision 7 19 D1340...

Page 2: ...uipment must be disconnected before installation or beginning any troubleshooting procedures Heater output wiring and component replacement must be made by qualified personnel only 3 To minimize the p...

Page 3: ...4 290 for 4 zone units Fuse 1 rated 1 5 Amp 250V x 1 slow acting BUSS ABC 1 5 R Used for TEC 9400 Controller located inside rear panel mounted fuseholder EHD 124 300 for 2 zone units Fuses 2 rated 8 a...

Page 4: ...Page 3 of 18 2 1 TEC 9400 Front Panel Keys and Display...

Page 5: ...cess a parameter In the User Menu Refer to Section 1 1 1 1 page 5 To access a parameter in the Setup Menu Refer to Section 1 1 1 Starting on Page 5 8 Sub menu options are available for the setup menu...

Page 6: ...ransformer Menu 4 Event Input Menu 8 Profile Menu Ramp and Soak 1 1 1 1 Basic Menu bASE In the setup menu when the upper display says SET Use the or keys to get bASE in the lower display Then use the...

Page 7: ...menu when the upper display says SET use the or key to get oUT in the lower display Then use the key to cycle through the oUT menu parameters Note Chart on pg 9 or SET OUT OUT1 O1TY O1FT O1HY CYC1 OF...

Page 8: ...o adjust output 1 Cx xx is used to adjust output 2 You are able to exit manual mode by pressing and holding the key 1 1 3 Auto Tuning Mode Tunes PID Parameters to Your Application Press and hold the k...

Page 9: ...near current input 16 0 20 0 20mA linear current input 17 0 5V 0 5VDC linear voltage input 18 1 5V 1 5VDC linear voltage input 19 0 10 0 10VDC linear voltage input 0 1 or 13 Depends on Model Ordered 9...

Page 10: ...Direct cooling control action 0 21 O1TY FACTORY SET DO NOT CHANGE Output 1 signal type 0 RELY Relay output 1 SSrd Solid state relay drive output 2 4 20 4 20mA linear current 3 0 20 0 20mA linear curr...

Page 11: ...Parameter Notation Parameter Description Range Default Value 27 RR Ramp rate See Pg 13 Low 0 0 High 900 0 F 0 61 PL1L Output 1 Low Power limit Low 0 High PL1H or 50 0 62 PL1H Output 1 High Power limi...

Page 12: ...ccess Rights 0 Any Value All parameters are changeable 1000 1000 All parameters are changeable 1000 Only user menu parameters changeable 9999 9999 All parameters are changeable 9999 Only SP1 to SP7 ar...

Page 13: ...3 2 Heat only P or PD Control Used for Electric Heaters Select REVR for OUT1 set TI 0 OFST is used to adjust the control offset manual reset If PB 0 then O1HY will be hidden OFST Function OFST is meas...

Page 14: ...en selecting parameters all of the above parameters may not be available The number of visible parameters depends on the configuration of the controller 2 4 Ramp The ramping function is performed duri...

Page 15: ...ection 1 7 for the operation flowchart Press and hold the key until the setup Menu page is obtained Then press and release the key to navigate to the calibration low parameter OFTL Send your low signa...

Page 16: ...m a Bumpless transfer After that the previous average value of of the output will be used for controlling output 1 2 If output 1 is configured as proportional control PB 0 and a value of 0 to 100 0 is...

Page 17: ...until the process value falls below the setpoint This will occur at least two times while the controller learns how to control your process Procedures Auto Tuning can be applied either as the process...

Page 18: ...uning is still unsatisfactory the following guidelines can be applied for further adjustment of PID values ADJUSTMENT SEQUENCE SYMPTOM SOLUTION Proportional Band PB Slow Response Decrease PB High over...

Page 19: ...output will be on for 10seconds then turn off for 10 seconds The controller performs open loop control and ignores the input sensor as long as it stays in manual control mode 2 10 1 Exit Manual Contr...

Page 20: ...exible Heaters Process Heaters Temperature Control Cartridge Heaters Coil Cable Heaters Strip Heaters Tubular Heaters Instrumentation Temperature Sensors HEAT THINGS UP With Thousands of Design Variat...

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