Tempco TEC-9400 User Manual Download Page 15

 

Page 14 of 18 

 

Note: 

When the ramp function is used, the lower display will show the current ramping value. However, it will revert to 

show the set point value as soon as the up or down key is touched for adjustment. The ramp rate is initiated at power 

on and/or whenever the Set point is changed. Setting the “RR” setting to zero means no ramping function is used.

 

2.5

 

User Calibration 

Each unit is calibrated in the factory before shipment. The user can still modify the calibration in the field. 

The basic calibration of the controller is highly stable and set for life. User calibration allows the user to offset 

the permanent factory calibration in order to: 

v

 

Calibrate the controller to meet a user reference standard. 

v

 

Match the calibration of the controller to that of a particular transducer or sensor input. 

v

 

Calibrate the controller to suit the characteristics of a particular installation. 

v

 

Remove long term drift in the factory set calibration. 

There are two parameters: Offset Low (OFTL) and Offset High (OFTH) for adjustment to correct an error in 

the process value. 

There are two parameters for the sensor input.  These two signal values are CALO and CAHI. The input 

signal low and high values are to be entered in the CALO and CAHI parameters respectively.

 

 

 

Refer to 

section 1.6

 for key operation and 

section 1.7

 for the operation flowchart. Press and 

hold the   key until the setup Menu page is obtained.  Then, press and release the   key to navigate to 

the calibration low parameter OFTL. Send your low signal to the sensor input of the controller, then press 

and release the  key.  If the process value (the upper display) is different from the input signal, the user 

can use  and  keys to change the OFTL value (the lower display) until the process value is equal to the 

value the user needs. Press and hold the  key for 5 seconds to complete the low point calibration (the 

display should blink once).  The same procedure is applied for high scale calibration. 

 

As shown below, the two points OFTL and OFTH construct a straight line. For the purpose 

of accuracy, it is best to calibrate with the two points as far apart as possible. After the user calibration is 

complete, the input type will be stored in the memory. If the input type is changed, a calibration error will 
occur and an error code 

 is displayed. 

 

2-3.Two Point User Calibration 

2.6

 

Digital Filter 

 

In certain applications the process value is too unstable to be read. To improve this, a 

programmable low pass filter incorporated in the controller can be used. This is a first order filter with a time 

constant specified by the FILT parameter.  A value of 0.5 seconds is used as a factory default.  Adjust FILT 

to change the time constant from 0 to 60 seconds.  0 seconds represents no filter applied to the input signal. 

The filter is characterized by the following diagram. 

Summary of Contents for TEC-9400

Page 1: ...TPC 1000 2000 3000 4000 12 Amp with TEC 9400 PID Fuzzy Logic Process Controller D1306 TE 401 402 404 405 Revision 2 22 2019 USER MANUAL Manual TPC 1000 2000 3000 4000 12 Amp Revision 7 19 D1340...

Page 2: ...uipment must be disconnected before installation or beginning any troubleshooting procedures Heater output wiring and component replacement must be made by qualified personnel only 3 To minimize the p...

Page 3: ...4 290 for 4 zone units Fuse 1 rated 1 5 Amp 250V x 1 slow acting BUSS ABC 1 5 R Used for TEC 9400 Controller located inside rear panel mounted fuseholder EHD 124 300 for 2 zone units Fuses 2 rated 8 a...

Page 4: ...Page 3 of 18 2 1 TEC 9400 Front Panel Keys and Display...

Page 5: ...cess a parameter In the User Menu Refer to Section 1 1 1 1 page 5 To access a parameter in the Setup Menu Refer to Section 1 1 1 Starting on Page 5 8 Sub menu options are available for the setup menu...

Page 6: ...ransformer Menu 4 Event Input Menu 8 Profile Menu Ramp and Soak 1 1 1 1 Basic Menu bASE In the setup menu when the upper display says SET Use the or keys to get bASE in the lower display Then use the...

Page 7: ...menu when the upper display says SET use the or key to get oUT in the lower display Then use the key to cycle through the oUT menu parameters Note Chart on pg 9 or SET OUT OUT1 O1TY O1FT O1HY CYC1 OF...

Page 8: ...o adjust output 1 Cx xx is used to adjust output 2 You are able to exit manual mode by pressing and holding the key 1 1 3 Auto Tuning Mode Tunes PID Parameters to Your Application Press and hold the k...

Page 9: ...near current input 16 0 20 0 20mA linear current input 17 0 5V 0 5VDC linear voltage input 18 1 5V 1 5VDC linear voltage input 19 0 10 0 10VDC linear voltage input 0 1 or 13 Depends on Model Ordered 9...

Page 10: ...Direct cooling control action 0 21 O1TY FACTORY SET DO NOT CHANGE Output 1 signal type 0 RELY Relay output 1 SSrd Solid state relay drive output 2 4 20 4 20mA linear current 3 0 20 0 20mA linear curr...

Page 11: ...Parameter Notation Parameter Description Range Default Value 27 RR Ramp rate See Pg 13 Low 0 0 High 900 0 F 0 61 PL1L Output 1 Low Power limit Low 0 High PL1H or 50 0 62 PL1H Output 1 High Power limi...

Page 12: ...ccess Rights 0 Any Value All parameters are changeable 1000 1000 All parameters are changeable 1000 Only user menu parameters changeable 9999 9999 All parameters are changeable 9999 Only SP1 to SP7 ar...

Page 13: ...3 2 Heat only P or PD Control Used for Electric Heaters Select REVR for OUT1 set TI 0 OFST is used to adjust the control offset manual reset If PB 0 then O1HY will be hidden OFST Function OFST is meas...

Page 14: ...en selecting parameters all of the above parameters may not be available The number of visible parameters depends on the configuration of the controller 2 4 Ramp The ramping function is performed duri...

Page 15: ...ection 1 7 for the operation flowchart Press and hold the key until the setup Menu page is obtained Then press and release the key to navigate to the calibration low parameter OFTL Send your low signa...

Page 16: ...m a Bumpless transfer After that the previous average value of of the output will be used for controlling output 1 2 If output 1 is configured as proportional control PB 0 and a value of 0 to 100 0 is...

Page 17: ...until the process value falls below the setpoint This will occur at least two times while the controller learns how to control your process Procedures Auto Tuning can be applied either as the process...

Page 18: ...uning is still unsatisfactory the following guidelines can be applied for further adjustment of PID values ADJUSTMENT SEQUENCE SYMPTOM SOLUTION Proportional Band PB Slow Response Decrease PB High over...

Page 19: ...output will be on for 10seconds then turn off for 10 seconds The controller performs open loop control and ignores the input sensor as long as it stays in manual control mode 2 10 1 Exit Manual Contr...

Page 20: ...exible Heaters Process Heaters Temperature Control Cartridge Heaters Coil Cable Heaters Strip Heaters Tubular Heaters Instrumentation Temperature Sensors HEAT THINGS UP With Thousands of Design Variat...

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