Tempco TEC-9400 User Manual Download Page 17

 

Page 16 of 18 

 

2.8.1

 

Auto-Tuning Operation Steps 

1.

 

The system is set up to run under real-world conditions. 

2.

 

“PB and “TI” settings should not be set to zero.  

3.

 

The LOCK parameter should be set to NONE. 

4.

 

Set the set point to a normal operating value, or a lower value if overshooting beyond the 

normal process value will cause damage. 

5.

 

Press and hold the  key until 

 appears on the upper display. Continue to hold the 

“ ” key for an additional 3 seconds, else the display will revert to a “User Menu” 

parameter. 

6.

 

Press and hold the  key until the TUNE indicator begins to flash. 

7.

 

The Auto-Tuning process has begun. 

NOTE: 

During Auto-Tuning, the output will stay on until the Process Value reaches the setpoint.  This is likely to 

cause the temperature to exceed the setpoint. 

Then, the output will remain off until the process value falls below the setpoint. 

This will occur at least two times while the controller “learns” how to control your process. 

 

Procedures: 

 

Auto-Tuning can be applied either as the process is warming up (Cold Start) or as the 

process has been in steady state (Warm Start).  After the Auto-Tuning process is completed, the TUNE 

indicator will stop flashing and the unit will revert to PID control by using its new PID values. The PID values 

obtained are stored in nonvolatile memory. 

2.8.2

 

Auto-Tuning Error  

If Auto-Tuning fails, an ATER

 message will appear on the upper display in any of the following 

cases.  

v

 

If PB exceeds 9000 (9000 PU, 900.0°F or 500.0°C)  

v

 

If TI exceeds 1000 seconds  

v

 

If the set point is changed during the Auto-Tuning process 

2.8.3

 

Solution for an Auto-Tuning Error  

1.

 

Try Auto-Tuning once again. 

2.

 

Avoid changing the set point value during the Auto-Tuning process. 

3.

 

Ensure PB and TI are not set to zero. 

4.

 

Use manual tuning. 

5.

 

Touch RESET 

key to reset the

   message. 

 

 

 

 

 

 

 

 

 

Summary of Contents for TEC-9400

Page 1: ...TPC 1000 2000 3000 4000 12 Amp with TEC 9400 PID Fuzzy Logic Process Controller D1306 TE 401 402 404 405 Revision 2 22 2019 USER MANUAL Manual TPC 1000 2000 3000 4000 12 Amp Revision 7 19 D1340...

Page 2: ...uipment must be disconnected before installation or beginning any troubleshooting procedures Heater output wiring and component replacement must be made by qualified personnel only 3 To minimize the p...

Page 3: ...4 290 for 4 zone units Fuse 1 rated 1 5 Amp 250V x 1 slow acting BUSS ABC 1 5 R Used for TEC 9400 Controller located inside rear panel mounted fuseholder EHD 124 300 for 2 zone units Fuses 2 rated 8 a...

Page 4: ...Page 3 of 18 2 1 TEC 9400 Front Panel Keys and Display...

Page 5: ...cess a parameter In the User Menu Refer to Section 1 1 1 1 page 5 To access a parameter in the Setup Menu Refer to Section 1 1 1 Starting on Page 5 8 Sub menu options are available for the setup menu...

Page 6: ...ransformer Menu 4 Event Input Menu 8 Profile Menu Ramp and Soak 1 1 1 1 Basic Menu bASE In the setup menu when the upper display says SET Use the or keys to get bASE in the lower display Then use the...

Page 7: ...menu when the upper display says SET use the or key to get oUT in the lower display Then use the key to cycle through the oUT menu parameters Note Chart on pg 9 or SET OUT OUT1 O1TY O1FT O1HY CYC1 OF...

Page 8: ...o adjust output 1 Cx xx is used to adjust output 2 You are able to exit manual mode by pressing and holding the key 1 1 3 Auto Tuning Mode Tunes PID Parameters to Your Application Press and hold the k...

Page 9: ...near current input 16 0 20 0 20mA linear current input 17 0 5V 0 5VDC linear voltage input 18 1 5V 1 5VDC linear voltage input 19 0 10 0 10VDC linear voltage input 0 1 or 13 Depends on Model Ordered 9...

Page 10: ...Direct cooling control action 0 21 O1TY FACTORY SET DO NOT CHANGE Output 1 signal type 0 RELY Relay output 1 SSrd Solid state relay drive output 2 4 20 4 20mA linear current 3 0 20 0 20mA linear curr...

Page 11: ...Parameter Notation Parameter Description Range Default Value 27 RR Ramp rate See Pg 13 Low 0 0 High 900 0 F 0 61 PL1L Output 1 Low Power limit Low 0 High PL1H or 50 0 62 PL1H Output 1 High Power limi...

Page 12: ...ccess Rights 0 Any Value All parameters are changeable 1000 1000 All parameters are changeable 1000 Only user menu parameters changeable 9999 9999 All parameters are changeable 9999 Only SP1 to SP7 ar...

Page 13: ...3 2 Heat only P or PD Control Used for Electric Heaters Select REVR for OUT1 set TI 0 OFST is used to adjust the control offset manual reset If PB 0 then O1HY will be hidden OFST Function OFST is meas...

Page 14: ...en selecting parameters all of the above parameters may not be available The number of visible parameters depends on the configuration of the controller 2 4 Ramp The ramping function is performed duri...

Page 15: ...ection 1 7 for the operation flowchart Press and hold the key until the setup Menu page is obtained Then press and release the key to navigate to the calibration low parameter OFTL Send your low signa...

Page 16: ...m a Bumpless transfer After that the previous average value of of the output will be used for controlling output 1 2 If output 1 is configured as proportional control PB 0 and a value of 0 to 100 0 is...

Page 17: ...until the process value falls below the setpoint This will occur at least two times while the controller learns how to control your process Procedures Auto Tuning can be applied either as the process...

Page 18: ...uning is still unsatisfactory the following guidelines can be applied for further adjustment of PID values ADJUSTMENT SEQUENCE SYMPTOM SOLUTION Proportional Band PB Slow Response Decrease PB High over...

Page 19: ...output will be on for 10seconds then turn off for 10 seconds The controller performs open loop control and ignores the input sensor as long as it stays in manual control mode 2 10 1 Exit Manual Contr...

Page 20: ...exible Heaters Process Heaters Temperature Control Cartridge Heaters Coil Cable Heaters Strip Heaters Tubular Heaters Instrumentation Temperature Sensors HEAT THINGS UP With Thousands of Design Variat...

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