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TMP4100-Series Installation/Maintenance

33480D01.DOC

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Summary of Contents for PINSTAMP TMP4100 Series

Page 1: ...43113 Installation Maintenance TMP4100 Series PINSTAMP Marking Head This document contains installation and maintenance information for the Telesis TMP4100 and TMP4100E hand held markers and the Teles...

Page 2: ......

Page 3: ...r than diagrams and schematics are identified with a miniature pointing hand Shading is used to highlight the area of diagrams and schematics containing a change This publication consists of the follo...

Page 4: ...TMP4100 Series Installation Maintenance ii 33480D01 DOC Change 1 This page intentionally left blank...

Page 5: ...this document or the information it contains even if Telesis has been advised has knowledge or should have knowledge of the possibility of such damages Telesis expressly warrants the equipment it man...

Page 6: ...when working with or near an operating marker Keep all body parts jewelry and clothing clear of the marker while it is operating Do not remove or defeat the marker s safety features or protective gua...

Page 7: ...ilter Regulator Unit 1 4 1 2 5 Storage and Handling Requirements 1 4 1 3 Unpacking the Equipment 1 5 1 3 1 Accounting For Equipment 1 5 1 3 2 Inspecting for Damage 1 6 1 4 Installation Requirements 1...

Page 8: ...ing 2 4 2 6 Testing Procedures 2 10 2 6 1 Stepper Motor Resistance 2 10 2 6 2 Solenoid Resistance 2 10 2 6 3 Extension Cable Continuity 2 11 2 7 Repair Procedures 2 12 2 7 1 Impact Pin Reconditioning...

Page 9: ...2 1 Cleaning the Filter Regulator Bowl 2 2 2 2 Pin Cone Angle and Length 2 12 List of Tables TABLE PAGE 2 1 Troubleshooting the Marking Head 2 4 2 2 Stepper Motor Resistance Checks 2 10 2 3 Solenoid R...

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Page 11: ...g heads is almost identical Where variation do exist they will be clearly identified within the text to inform you of the differences TMP4100 TMP4100E The TMP4100 and TMP4100E markers are hand held ma...

Page 12: ...nded 0 5 in 12 7 mm maximum 150S series pin 0 125 in 3 1 mm recommended 0 25 in 6 35 mm maximum Air Consumption 3 At Idle 0 04 SCFM maximum While Marking 0 80 SCFM maximum Operating Temperature 32 to...

Page 13: ...ries Pin Material Powered Metal or Carbide 25XL series Powered Metal or Carbide tipped 150S series Pin Stroke 25XL series pin 0 125 in 3 1 mm recommended 0 5 in 12 7 mm maximum 150S series pin 0 125 i...

Page 14: ...55 The filter regulator unit includes two regulators with pressure gauges to control the drive air and return air The first regulator contains a filter to help remove contaminants from the supply air...

Page 15: ...ontainers on the delivery receipt Save all packing materials in case you need to return any components 1 3 1 Accounting For Equipment Check the materials against the packing list Note any discrepancie...

Page 16: ...ors are securely attached Ensure the connectors are not damaged and the connector pins are not bent or broken Ensure the electrical cables are not cut frayed or damaged 4 Inspect the filter regulator...

Page 17: ...be plumbed to receive internal air pressure Positive air pressure within the marker will help prevent contaminants from entering the marking head cavity Never exceed an internal air pressure of 2 0 ps...

Page 18: ...auses any moisture in the air to condense Condensation is common in hot climates or when air lines are routed outside during cold weather Condensation creates problems in the air valves and small open...

Page 19: ...e filter with an auto drain Practices Follow these practices when installing and operating the marker to improve the quality of the air and increase the reliability of your marking equipment Install t...

Page 20: ...ing procedures in the order listed to install the marking equipment See Figure 1 1 for a general arrangement illustration N O T E It is the responsibility of the installing agency to ensure the instal...

Page 21: ...lug in top plate adjacent to elbow fittings Remove plug from top plate 4 Locate set screw in top plate adjacent to marker exhaust port Remove set screw 5 Fabricate positive pressure air fitting a Obta...

Page 22: ...d carriage Bolts insert from behind the carriage Tighten securely 5 Connect the drive air black tubing to the drive air fitting on the marking head marked D 6 Connect the return air natural tubing to...

Page 23: ...TMP4100 Series Installation Maintenance 33480D01 DOC 1 13...

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Page 25: ...TMP4100 Series Installation Maintenance 33480D01 DOC 1 15...

Page 26: ...le surface 6 Secure the filter regulator unit using four M4 8 fasteners 7 TMP4100 Connect the drive air black from the marking head to the filter regulator unit 8 TMP4150 TMP4155 Connect the drive air...

Page 27: ...omponents refer to the Auxiliary Axis Installation Supplement that was supplied with the optional equipment for specific installation instructions 1 5 5 Installation Adjustments After all marking equi...

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Page 29: ...ll power OFF when performing maintenance on the marker 2 Ensure that all equipment energy sources are turned off or disconnected and that the switches valves are either locked or tagged while equipmen...

Page 30: ...l knob fully counterclockwise 5 TMP4150 TMP4155 Relieve the return air pressure Rotate the return air pressure control knob fully counterclockwise 6 Unscrew the bowl from body of the unit 7 Remove the...

Page 31: ...emove the marking head cover TMP4150 TMP4155 a Lift up on the tabs of the latches located on the sides of the marker b Rotate the tabs counter clockwise to loosen and disengage the latches c Slide the...

Page 32: ...system software Reset the marker 6 Using the marking system software Jog the marker to move the marking head CAUTION Do not connect or disconnect the marker cable while the controller power is ON Tur...

Page 33: ...or by part fixturing problems 2 TMP4100 TMP4150 TMP4155 Ensure the drive air is at least 70 psi 4 8 bars 3 TMP4150 TMP4155 Ensure the return air is properly adjusted 4 Ensure the pin cartridge bore is...

Page 34: ...Ensure the marker isn t stalled Using the marking system software Reset the marker CAUTION Do not connect or disconnect the marker cable while the controller power is ON Turn power off before connecti...

Page 35: ...ker Online 2 Ensure the marker isn t stalled Using the marking system software reset the marker 3 If still not resolved contact an authorized maintenance agency for repair Mark too light 1 Ensure the...

Page 36: ...lace the marking head The impact pin may be sticking into the target material 1 Verify the right pin type is selected for your marker 2 TMP4100 TMP4150 TMP4155 Drive Air should be a minimum of 70 psi...

Page 37: ...3 Excessive vibration of the marker in the plane of the marking surface normal to the indentation forces may have caused a slip Due to the inherent nature of step motor driven systems there is the po...

Page 38: ...TMP4150 TMP4155 1 to 2 X AXIS MOTOR PHASE A 2 0 ohms 10 2 0 ohms 10 2 0 ohms 10 2 0 ohms 10 3 to 4 X AXIS MOTOR PHASE B 2 0 ohms 10 2 0 ohms 10 2 0 ohms 10 2 0 ohms 10 5 to 6 Y AXIS MOTOR PHASE A 2 0...

Page 39: ...able 2 4 for pin numbers and signal information Table 2 4 Marking Head Extension Cable Pin Assignments FROM J1 TO J2 FUNCTION 1 1 X MOTOR PHASE 1 2 2 X MOTOR PHASE 2 3 3 X MOTOR PHASE 3 4 4 X MOTOR PH...

Page 40: ...the impact pins will become dull and require reconditioning Grind or replace the impact pins on a regular basis to prevent dull pins from producing an unsatisfactory mark Pins should be reconditioned...

Page 41: ...ays wear a respirator safety glasses and gloves when grinding metal C A U T I O N Use the appropriate precautions coolant and abrasive for the pin material and the grinding techniques described in the...

Page 42: ...d Slide the cover off the marker 4 Remove two screws that secure the cartridge to the manifold 5 Gently tip the pin cartridge allowing the impact pin to slide from the open cartridge bore 6 TMP4100E...

Page 43: ...the left side of the marking window Refer to the marking system Operation Manual for details on using the system software 2 Using a 2mm hex key remove the two M3 0 50 x 10 flat head screws from the ri...

Page 44: ...ove the switch assembly from the handle 8 Using a 2 5mm hex key loosen set screw securing the handle to the handle mount Gently pry and pull handle from the mount 9 Using a 3mm hex key remove two M4 0...

Page 45: ...with two M4 0 70 x 16 socket head cap screws 8 Slide the handle onto the handle mount and tighten the set screw 9 Install the push button switch assembly connector end first through the switch mountin...

Page 46: ...d lug 11 Using a 2 5mm hex key remove three flat head screws from the bottom of the left cover 12 Remove the marking unit from the left cover and place left cover aside 13 Disconnect connectors on J6...

Page 47: ...nd secure with three flat head screws 11 Connect the marking unit cable connector J2 to J1 on the limit board 12 Attach the ground lug 13 Install the handle mount onto left cover with radius end of ha...

Page 48: ...e d Slide the cover off the marker 4 Remove the two solenoid wires lugs from J6 and J7 on the limit board 5 Using a 1 5mm hex key remove two socket head cap screws from the solenoid valve and remove t...

Page 49: ...Assembly TMP4100 Pneumatic 38297 Marker Assembly TMP4100E Electric 38451 Marker Assembly TMP4150 44320 Marker Assembly TMP4155 27278 Pneumatic Assembly Filter Regulator Mini Metric 40826 Pneumatic Ass...

Page 50: ...1 Pin Impact 25XL Carbide 60 17461 Pin Impact 25XL Carbide 60 W Radius Tip 17459 Pin Impact 25XL Powdered Steel 22 14053 Pin Impact 25XL Powdered Steel 30 15059 Pin Impact 25XL Powdered Steel 45 17460...

Page 51: ...uld occur Factory Service Telesis Customer Support can repair defective parts in our factory to save you money Contact us for more information on any of these services Telesis Technologies Inc P O Box...

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Page 53: ...sed by the TMP4100 Series marking heads for imprinting messages into various materials Read the MSDS sheets prior to reconditioning pins to become familiar with potential reconditioning hazards Always...

Page 54: ...Appendix A A 2 33480D01 DOC This page intentionally left blank...

Page 55: ...chromium III compounds as Cr 12012 35 0 0 5 0 5 mg m3 0 5 mg m3 This product contains substances which are subject to the reporting requirements of Section 313 of Title III of the Superfund Amendment...

Page 56: ...of Exposure X Carcinogenicity X NTP X IARC N A Other X Sensitization N A Teratogenicity N A Mutagenicity N A Reproductive Toxicity N A Synergistic Materials Inhalation Dusts or mists can cause irrita...

Page 57: ...of breath etc remove from exposure and seek medical attention SKIN CONTACT If irritation or rash occurs thoroughly wash affected area with soap and water and isolate from exposure If irritation or ras...

Page 58: ...ceed PEL or TLV wet dust mop or wet clean up If airborne dust is generated use an appropriate NIOSH approved respirator Wash hands thoroughly after handling before eating or smoking Wash exposed skin...

Page 59: ...Values TLVs exist for specialty steels TLV may be applicable to constituent elements A Supplemental Chemistry Sheet will be sent covering each grade or type of steel purchased It will have the maximu...

Page 60: ...Effects of Overexposure Acute Exposure Excessive inhalation of fumes from many metals can produce an acute reaction known as metal fume fever Though metals such as copper and zinc have been most asso...

Page 61: ...od Dust etc Follow federal state and local regulations regarding disposal See Appendix A Handling Procedures for additional data if any for each element 8 SPECIAL PROTECTION INFORMATION Ventilation Re...

Page 62: ...estions please call Telesis Technologies Inc Customer Service 800 654 5696 U S and Canada or 740 477 5000 ask for Customer Service 740 477 5001 FAX Although Telesis has attempted to provide accurate i...

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