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Table of Contents 

 2  

1- 

Service Information .................................................................................................3 

2- 

Radio Controlled Crane Safety ................................................................................4 

3- 

General System Information ..................................................................................11 

4- 

Operation................................................................................................................12 

5- 

Programming..........................................................................................................18 

6- 

Spare Parts .............................................................................................................30 

Summary of Contents for telePendant

Page 1: ... S M MA AN NU UA AL L TELEMOTIVE telePendant TM TRANSMITTERS R RA AD DI IO O C CO ON NT TR RO OL L E EQ QU UI IP PM ME EN NT T N49 W13650 Campbell Drive Menomonee Falls WI 53051 Phone 800 288 8178 Fax 262 783 3510 Website www telemotive com telePendant programming is found on page 20 ...

Page 2: ...Table of Contents 2 1 Service Information 3 2 Radio Controlled Crane Safety 4 3 General System Information 11 4 Operation 12 5 Programming 18 6 Spare Parts 30 ...

Page 3: ...com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 Telemotive Industrial Control trademarks Boommate GateMate 10K inteleSmart Telemotive telePilot telePendant Laser Guard Teledrive Teltec TeleMotion are either trademarks or registered trademarks of Telemotive Industrial Controls Third party trademarks All other trademarks trade names or company names referenced herein are us...

Page 4: ...les or regulations of any applicable local state or federal governing organizations The following information is intended to be used in conjunction with other rules or regulations already in existence It is important to read all of the safety information contained in this section before installing or operating the Radio Control System 2 2 Critical Installation Considerations WARNING ALL EQUIPMENT ...

Page 5: ...t be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness or is taking any medication that may cause loss of crane control 2 5 Training Checklist for Crane Operators Anyone being trained to operate a radio controlled crane should possess as a minimum the following knowledge and skills before operating the crane The operator s...

Page 6: ...ne operators shall do as a minimum the following steps before making lifts with any crane or hoist Test the upper limit switch Slowly raise the unloaded hook block until the limit switch trips When checking limit switches the hoist should be centered over an area free of personnel and equipment Visually inspect the hook load lines trolley and bridge as much as possible from the operator s station ...

Page 7: ...ce between the stationary crane and the one under their control Never leave suspended loads unattended In an emergency if the crane is inoperative and a load suspended notify the supervisor immediately barricade and post signs on the floor beneath crane and load If power to the crane is removed the crane operator should turn the transmitter unit OFF and keep it OFF until power is restored If the c...

Page 8: ...hen boarding the crane the transmitter should be turned OFF and the transmitter should remain with the repair crew leader The leader should board the crane first open and lock out the main switch and then signal the other members of the crew it is safe to board the crane If work on the crane is to be done in areas not protected by standard handrails the repair crew should wear approved safety belt...

Page 9: ... or starting of any crane motions warning devices lights or auxiliary functions Condition of gears grinding or squealing may indicate foreign materials in gear teeth or a lack of lubrication All controls especially E STOPs are in place and in working order Frequent relay tripping of power circuits Mechanical parts loosened by vibration loose rivets covers bolts etc Uneven riding worn or damaged wh...

Page 10: ...ck for more than 24 hours Do not charge batteries in a hazardous environment Do not short charger Do not attempt to charge a damaged battery Charger units are not intended for outdoor use Use only indoors Always unplug the charger when not in use Do not store place or use the charger where it could come into contact with water or moisture To reduce the risk of electric shock unplug your charger fr...

Page 11: ...e systems have low power pulsed signaling FCC certified under Part 15 Telecommunications Code of Regulations no license is required The transmitter unit is frequency modulated low power and is certified under the appropriate regulations A license is not required for the transmitter or operator Modifications to the RF section of this system are not permitted and could void FCC certification Active ...

Page 12: ... transmitter OFF then ON Use for emergencies only NOT FOR NORMAL SHUT DOWN NOTE ON THE TELEPENDANT TRANSMITTER THE USER CAN CHOOSE AND CUSTOM LABEL THE FUNCTIONS FOR A SPECIFIC MOTOR THE FUNCTIONAL DESIGNA TIONS SHOWN BELOW ARE COMMON AND TRADITIONAL DESIGNATIONS Common Designations Listed Below Motor 1 Dir 1 UP Selects hoist movement in the UP direction speed one first switch position speed two s...

Page 13: ...ushbutton a second time lights both A and B LEDs and both main and auxiliary outputs are active in tandem This tandem operation can be disabled See Section 5 3 2 telePendant Programming When turning the transmitter ON the default condition is always A This pushbutton can be used with the Select function also When used for the Select function the A and B LEDs work as described in the above paragrap...

Page 14: ...ty The transmitter can programmed to time out if not used for some number of minutes The transmitter time out time is selectable WARNING IN AN EMERGENCY HIT E STOP TO STOP ALL CRANE MOVEMENT WHEN EMERGENCY HAS CLEARED TURN THE TRANSMITTER OFF THEN ON AGAIN TO RESUME NORMAL OPERATION FAILURE TO FOLLOW THIS WARNING COULD RE SULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 4 5 Additional teleP...

Page 15: ...otion push buttons buttons 1 through 5 see Figure 4 2 Bank and Password Input Buttons is pressed Press push button 1 for Bank 1 push button 2 for Bank 2 push button 3 for Bank 3 push button 4 for Bank 4 or push button 5 for Bank 5 the programming bank While the Bank button is held down release the ON pushbutton and then the Bank button The sequence is important The transmitter red LED ON OFF indic...

Page 16: ...RE LOCATION FOR ACCESS IF THE PASSWORD IS LOST OR FORGOTTEN ONCE THE TRANSMITTER IS PROGRAMMED THERE IS NO WAY TO DE FEAT THE PASSWORD WITHOUT USING A PDA TO EITHER READ THE PASSWORD OUT OR REPROGRAM A NEW ONE The Bank password can be disabled during initial programming by the PDA WARNING DISABLING THE PASSWORD FUNCTION PUTS THE SYSTEM IN ACTIVE BANK SELECT THIS ALLOWS THE CRANE OPERATOR TO SWITCH...

Page 17: ... the holder Best life can be obtained if the two AA batteries used are new a good quality alkaline type both cells of the same type and from the same manufacturer Accidentally putting the batteries in the wrong direction will not damage the unit For battery packs unlatch the battery cable by pressing or squeezing the locking tab on the battery connector and pulling apart pulling on the connector h...

Page 18: ...TON THE TRANSMITTER MAY HAVE THE WRONG ACCESS CODE WHICH COULD MOVE ANOTHER CRANE RE CHECK THE ACCESS CODE IN THE TRANSMITTER AND RETEST FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT NOTE IN EVENT PROGRAMMING OF ACCESS CODES IS REQUIRED TAKE SPECIAL CARE TO CORRECTLY LOCATE ACCESS CODE SWITCHES A AND B LOOK FOR THE LABELS A AND B ON Figure 5 1 Acces...

Page 19: ... PROGRAM MULTIBOX IN THE FIELD TELEMOTIVE MUST COORDINATE ACCESS CODE ASSIGNMENTS WITH THE TRANSMITTERS PRIOR TO ENABLING MULTIBOX PLEASE CONTACT TELEMOTIVE IF YOU NEED TO ADD MULTIBOX FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING IF YOUR UNIT HAS MULTIBOX DO NOT ATTEMPT TO PROGRAM ADDITIONAL TRANSMITTERS IN THE FIELD TELEMOTIVE MUST COORDIN...

Page 20: ...riate application Select this application to begin programming With the telePendant programmer you can load up to four different transmitter types for use on four different systems Each transmitter configuration is stored in a Bank There are up to four configurable banks available This Bank feature is like having four completely different transmitters in one unit Up to four Banks operational confi...

Page 21: ...ABLING THE PASSWORD FUNCTION PUTS THE SYSTEM IN ACTIVE BANK SELECT THIS ALLOWS THE CRANE OPERATOR TO SWITCH BETWEEN BANKS QUICKER THE OPERATOR IN THIS MODE MUST BE AWARE AND RESPONSIBLE FOR ALL POSSIBLE CONTROLLED CRANES FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT D Select a Bank At least one must be selected When done with the password section Se...

Page 22: ...m left to right 1 to 8 The darken rectangle to the bottom is OFF or 0 the darken rectangle to the top is ON or a 1 Tapping the lighten rectangle will cause the switch to toggle See Section 5 1 Access Code Programming for details on access code programming There should be a label either on the receiver or the old transmitter showing the access code it should be numbered A1 through A8 and B1 though ...

Page 23: ...ibox systems only go to four Check with your Telemotive representative if you need more then 4 transmitters on a Multibox system I Set Time Out Timer Time Default time is 15 minutes The time it takes the transmitter to shutoff due to un use is programmable Tap the arrow next to the word Timer to program and scroll through the numbers shown Units shown are in minutes J Active ESTOP This feature cau...

Page 24: ...o 10 and five minutes steps up to an hour Tap on the Timer arrow and scroll down through the number of minutes and tap on the desired number Positions 5 7 Special Crane Control Configurations Standard all OFF The wiring section of the manual for receiver shows all the different crane configurations and the switch positioning needed to achieve them The standard transmitter comes with the output sta...

Page 25: ...PDA Position 4 Invert Crane Select Aux Outputs Normally not checked This function appears if a system using select is programmed in Turning this switch ON inverts the select function operation so that the relay closes for the unselected function This function maps to Pendant Switch 4 position 4 if SW4 position 4 is switched ON check Invert box on PDA This completes the 10K 2 speed programming when...

Page 26: ...and 5 respectively Tandem for Hoist Trolley or Bridge Normally not checked This function appears if a four or five motor system function is chosen Normally the box is not checked meaning Both A and B operation is enabled both MAIN and Aux can be ON at the same time Removing the check from the box by tapping on it disables the Both function A and B will not come ON at the same time This function ma...

Page 27: ...unction appears if a 5 motor system is programmed in Checking the box disables the Aux Trolley function for a 4 motor system Tandem OFF For Hoist Trolley or Bridge Normally not checked This function appears if a five motor system or select function is chosen Normally the box is not checked meaning Both A and B operation is enabled both MAIN and Aux or Select 2 and Select 1 can be ON at the same ti...

Page 28: ...ile consisting of up to four banks to a telePendant Transmitter 1 Turn transmitter unit OFF Note that the Tx Red LED is OFF 2 Switch the unit to Bank 5 by pressing the ON button down while holding the ON button down then press the fifth down from the top motion button down then release the ON button and then release the fifth motion button Note that the Tx Red LED is flashing quickly fives times t...

Page 29: ...Number and Manufacturing information of the telePendant unit Reading the telePendant History To read Service information from the telePendant Transmitter 1 Line up the PDA s infrared port and go to bank 5 as in steps 1 to 3 above with the transmitter ON Select Admin 2 Select History 4 Unit will read Past Service Orders of the telePendant unit Reading the PDA Transmitter Software Version To read PD...

Page 30: ...MANUAL FW3045 1 PDA PROGRAMMING SOFTWARE MP10709 0 BELT LOOP ASSEMBLY A10737 0 BATTERY DOOR ASSEMBLY S1088 102 PUSH BUTTON SWITCH 2 SPEED ASSEMBLY 3 S1088 103 PUSH BUTTON SWITCH 3 SPEED ASSEMBLY 3 H1151 0 PUSH BUTTON SWITCH SCREWS 6 S1085 0 MEMBRANE SWITCH PACK WA1055 0 SWITCH RIBBON CABLE A10743 0 TOP HOUSING ASSEMBLY MP10734 0 TOP HOUSING ONLY MP10735 0 BOTTOM HOUSING H1240 0 HOUSING SCREWS 8 MP...

Page 31: ...31 8 2 2004 ...

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