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Should it not be possible to respect this 
maximum level difference between the fuel tank 
and the generating set, you can install an electric 
fuel pump which comes as an option (code 
05469), which can easily overcome level 
differences of over one metre. 
 

 

Never place the fuel tank 

near heat sources; protect it from any outside 
infiltration of water

 
To connect the tank to the generating set, use a 
rubber hose suitable for lead-free petrol, having 
an inside diameter of 5 mm, and place a fuel filter 
in between (Fig. 10 ref. 1). 
The tank needs a breather pipe. For this 
purpose, a pipe has been connected to the 
suitable rubber holder (Fig. 11 ref. 1). Make sure 
this follows an upward line (Fig. 11 ref. 2) without 
any curves (Fig. 11 ref. 3). 
Dealers provide two different models of fuel 
tanks, which can be used for every installation 
requirement. 

  The tank code 05421 (Fig. 12) (capacity 16 

litres) is equipped with a bracket (Fig. 12 ref. 
1) and two stainless steel clamps (Fig. 12 ref. 
6) which can be used for installation on the 
vehicle. 
The pipe union (Fig. 12 ref. 3) is provided with 
a closing cap. If necessary, in order to put fuel 
into the tank, you can use a rubber hose, able 
to stand up to lead-free petrol, having a 50 
mm inside diameter, in order to connect the 
tank to a filler on the wall (Fig. 14). 

  The tank code 05466 (Fig. 13) (capacity about 

15 litres) was designed to be installed in 
various positions, in order to make the best 
use of available space on the vehicle and to 
permit connection of the filler (Fig. 14) at two 
different places (Fig. 13 ref. 1 and 2). This 
gives the installer an opportunity to choose 
from time to time the most suitable solution 

depending on the kind of installation. The fuel 
cut-off cock (Fig. 13 ref. 3) can also be 
screwed onto two different threaded pipe 
fittings (Fig. 13 ref. 4), to be used depending 
on the position of their installation. 

To anchor the tank to the vehicle, use the special 
threaded inserts (Fig. 13 ref. 5) as needed. 
The tank vent must be connected to the filler via 
a rubber hose as shown on Figure 13 ref. 6. 

 
4.8   Fuel reserve 
For ENERGY 4000 B only 

Both models of fuel tanks are provided with a 
cock with an electrical reserve indicator (Fig. 12 
ref. 4). To connect this component electrically, 
use an electric cable to connect the connector 
located on the fuel tank (Fig. 12 ref. 5) to the 
connector on the machine (Fig. 5 ref. 5). 
The fuel reserve available on either tank is about 
4 litres. 
The warning light on the control panel (Fig. 15 
ref. 1) will light up to indicate when the fuel level 
inside the tank has gone below the reserve level. 
 

4.9   Connecting the fuel pump 
For ENERGY 4000 B only 

Should it not be possible to respect the maximum 
permitted level difference between the tank and 
the generating set, one can install an electric 
pump (code 05469) to overcome this difference. 
It is very easy to install the fuel pump. Simply 
place it between the tank and the generating set, 
connecting it to the fuel piping. 
We suggest you place the pump as close as 
possible to the tank (a pipe for returning the fuel 
to the tank is not required). 
 
 
 

10

Vers. 013

 

Energy 4000 B / 4000 GAS

 

11

Summary of Contents for ENERGY 4000B

Page 1: ...Vers 013 Energy 4000 B 4000 GAS 1 GB GENERATORS ENGLISH V 013 MARCH 2008 ENERGY 4000B ENERGY 4000GAS GB USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL...

Page 2: ...e fuel pump 11 4 10 Connecting the additional silencer 13 5 OPERATING INSTRUCTIONS 14 5 1 Machine safety 14 6 USING THE GENERATING SET 14 6 1 Starting up the generating set 14 6 2 Turning the generati...

Page 3: ...generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the engine and it is therefore COMPULSORY that...

Page 4: ...ean Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine GENERATOR SET Model ENERGY 4000 B 4000 GAS Seri...

Page 5: ...le and things Note The information contained in this publication was correct at the time it went to print but may be modified without advance notice 1 2 Symbols and Definitions Graphic safety symbols...

Page 6: ...ronic control panel 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Date of manufacture 5 Power factor 6 Frequency 7 Maximum electric power 8 Maximum curren...

Page 7: ...us power kW 3 3 3 3 Voltage Frequency V Hz 230 50 230 50 Continuous current output A Vdc 10 12 10 12 Rotor insulation class H H Stator insulation class F F Refroidissement Centrifugal fan Centrifugal...

Page 8: ...ety of the installation engineer Should the generating sets be installed in a manner which does not comply with the instructions in this manual the Manufacturer shall be held harmless for malfunctions...

Page 9: ...ing set irreparably or create dangerous short circuits The wiring connections to the generating set must be performed by qualified personnel A relay or change over switch accessory code 05423 Fig 6 mu...

Page 10: ...al on Figure 5 ref 2 The generating set does not automatically recharge the battery used for starting up unless it is connected to the battery charger 4 6 Electronic control panel connection Choose th...

Page 11: ...icle and to permit connection of the filler Fig 14 at two different places Fig 13 ref 1 and 2 This gives the installer an opportunity to choose from time to time the most suitable solution depending o...

Page 12: ...relevant connector inside the generating set Fig 16 ref 1 connect the positive pole of the pump to the positive terminal of the battery Fig 5 ref 3 To perform the power connections use a two pole cab...

Page 13: ...f 1 off from the terminal of the exhaust muffler inside the generating set and use the clamp to fasten it to the terminal of the outside silencer Fig 20 ref 1 Use a pair of pliers to take off both fla...

Page 14: ...panel which allows you to perform starting up turning off operations and to check their running conditions The elements making them up are 1 ON OFF switch 2 Display 3 High temperature indicator 4 Engi...

Page 15: ...of the engine oil 21 3 High temperature indicator this warning light will light up when the temperature of the generating set goes over its safety value the engine will stop at the same time 4 Engine...

Page 16: ...al spare parts T he use of spare parts of non equivalent quality may damage the generating set Routine control and adjustments are of the essence in preserving a high level of performance Routine main...

Page 17: ...s 7 4 1 Engine oil replacement Use multigrade detergent oil for four stroke petrol engines having a SAE viscosity suited to the climate the generating set is working in see table and detailed instruct...

Page 18: ...6ES NGK W20EP U W20EPR U ND or else spark plugs made by other manufacturers but compatible with the above Never use spark plugs with a different temperature degree from those listed above Take the cap...

Page 19: ...minish the engine revs and hence the voltage 28 8 INSTRUCTIONS ON PUTTING OUT OF WORK AND DISMANTLING 8 1 Long downtime When the generator remains idle for at least three weeks old unleaded petrol sed...

Page 20: ...never open the hood of the generating set and use only approved type fire extinguishers Never use water to put out flames in the generating unit Electronic control panel connector WHITE ORANGE GREY BL...

Page 21: ...arger terminal 17 18 19 20 21 22 23 A Condenser Power connection terminal board Thermal switch Diode bridge Manual automatic switch Starter Power on control External fuel pump optional 9 10 11 12 13 1...

Page 22: ...at Timed switch off relay Motor temperature thermostat Battery Charger terminal 18 19 20 21 22 23 24 A Power connection terminal board Thermal switch Diode bridge Not used Starter Power on control Fus...

Page 23: ...GB DRAWING FOR SPARE PARTS LIST ENERGY 4000 B Vers 013 Energy 4000 B 4000 GAS 23...

Page 24: ...GB DRAWING FOR SPARE PARTS LIST ENERGY 4000 GAS Energy 4000 B 4000 GAS Vers 013 24...

Page 25: ...30 kW El Motor 12 V 0 30 kW Moteur l 12 V 0 30 kW Elektromotor 12 V 0 30 kW El motor 12 V 0 30 kW Motor el 12 V 0 30 kW 16 03833 N 1 Fusione ATR 4000 B1 Casting ATR 4000 B1 Moulage ATR 4000 B1 Gusste...

Page 26: ...Hand Auto Schakelaar handb autom Interruptor Manual Autom 50 01838 N 1 Scatola di comando Control box Bo tier de commande Schaltkasten Besturingskast Caja de mando 51 01209 N 2 Morsetto LEGRAND 2x10...

Page 27: ...houder ventilator Riostra ventilador 85 03573 N 1 Ventola 160 Fan 160 Ventilateur 160 Lufterrad 160 Ventilator 160 Ventilador 160 86 02468 N 1 Minirel temporizzato Timed minirelay Mini relais temporis...

Page 28: ...the battery and to the positive terminal of the gas solenoide valve 3 Cable n 3 blue colour connected to the terminal of the primer push button and to the positive terminal of the primer solenoid valv...

Page 29: ...er push button 2 Brown cable from the positive terminal of the battery to the positive terminal of the gas solenoid valve 3 Yellow green return cable of the external circuit of the gas system 4 Yellow...

Page 30: ...uato tubo omolo gato munito degli adeguati raccordi When using the generator in cold environments please remember that the lower the temperature down to a temperature limit of 15 C the higher the perc...

Page 31: ...ivered outside Europe after delivery ex factory In any case the costs of lubricants and consumables shall be charged Any transport expenses shall be intended as to be covered by the purchaser the same...

Page 32: ...Energy 4000 B 4000 GAS Vers 013 GB 32 Contro Copertina Telair...

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