background image

Installation

 

Guide

 

WARNING

 

The

 

Prodigy

 

must

 

be

 

mounted

 

from

 

0

 

degrees

 

to

 

70

 

degrees

 

nose

 

up.

 

(See

 

Below).

 

In

 

hilly

 

terrain

 

it

 

is

 

advisable

 

to

 

leave

 

a

 

margin

 

at

 

either

 

extent

 

to

 

keep

 

bars

 

from

 

coming

 

on

 

when

 

going

 

up

 

and

 

down

 

hills.

 

When

 

mounted

 

near

 

level

 

the

 

lower

 

bars

 

may

 

come

 

on

 

during

 

heavy

 

acceleration

 

(see

 

Trouble-shooting

 

Chart).

 

This

 

will

 

not

 

affect

 

the

 

performance

 

during

 

braking.

 

Failure

 

to

 

install

 

the

 

Prodigy

 

within

 

these

 

constraints

 

may

 

cause

 

impaired

 

performance.

 

Wiring

 

Brake

 

Control

 

Your

 

Prodigy

 

brake

 

control

 

has

 

a

 

new

 

and

 

unique

 

connector

 

located

 

at

 

the

 

back

 

of

 

the

 

control.

 

This

 

connector

 

allows

 

you

 

two

 

options

 

to

 

wire

 

your

 

brake

 

control.

 

Option

 

1:

 

Use

 

Pigtail

 

Wiring

 

Harness

 

included.

 

This

 

harness

 

can

 

be

 

installed

 

by

 

following

 

the

 

Generic

 

Wiring

 

Guide.

 

Option

 

2:

 

Use

 

a

 

Ford,

 

Dodge

 

or

 

GM

 

specific

 

wiring

 

harness.

 

If

 

your

 

vehicle

 

came

 

with

 

a

 

factory

 

tow

 

package

 

that

 

included

 

a

 

7-way

 

connector,

 

you

 

can

 

purchase

 

a

 

Tekonsha

 

OEM

 

wiring

 

harness

 

with

 

the

 

Prodigy

 

connector

 

on

 

one

 

end

 

and

 

your

 

specific

 

vehicle's

 

connector

 

on

 

the

 

other.

 

Display

 

Readings

 

after

 

Wiring

 

the

 

Prodigy

 

After

 

successfully

 

wiring

 

your

 

Prodigy

 

you

 

should

 

see

 

the

 

following

 

on

 

the

 

two-digit

 

display:

 

 

Power

 

to

 

Prodigy

 

without

 

trailer

 

connected.

 

 

Power

 

to

 

Prodigy

 

with

 

trailer

 

connected

 

and

 

 

Manual

 

Knob

 

Activated

 

without

 

trailer

 

 

Manual

 

knob

 

activated

 

(with

 

trailer),

 

5.4

 

denotes

 

a

 

hypothetical

 

power

 

output.

 

This

 

value

 

is

 

set

 

using

 

the

 

power

 

knob.

 

Range

 

is

 

0.0

 

to

 

13

 

volts.

 

This

 

is

 

an

 

indication

 

of

 

voltage

 

output

 

to

 

electric

 

brakes.

 

 

Power

 

to

 

Prodigy

 

but

 

display

 

is

 

in

 

power

 

saving

 

mode

 

(no

 

motion

 

or

 

activity

 

for

 

at

 

least

 

fifteen

 

minutes).

 

Mounting

 

the

 

Prodigy

 

Traditional

 

Bracket

 

Mount

 

Mounting

 

Bracket

 

#8

 

X

 

3/8"

 

Machine

 

Screw

 

with

 

Internal

 

Tooth

 

Washer

 

CAUTION

 

Drilling

 

or

 

use

 

of

 

longer

 

screws

 

may

 

damage

 

unit.

 

Securely

 

mount

 

bracket

 

to

 

a

 

solid

 

surface.

 

Insert

 

supplied

 

#8

 

x

 

3/8"

 

machine

 

screws

 

on

 

each

 

side

 

into

 

the

 

mounting

 

holes.

 

Adjust

 

control

 

to

 

desired

 

position

 

and

 

tighten

 

screws

 

until

 

snug.

 

A.

 

B.

 

1.

 

2.

 

3.

 

4.

 

A.

 

B.

 

C.

 

1.

 

2.

 

3.

 

Under

 

Dash

 

Pocket

 

Mount

 

Pocket

 

Mount

 

#6

 

X

 

1/2"

 

Self

 

Tapping

 

Screws

 

Pocket

 

Mount

 

Template

 

Securely

 

mount

 

Pocket

 

Mount

 

to

 

a

 

solid

 

surface

 

using

 

supplied

 

#6

 

X

 

1/2"

 

Self

 

Tapping

 

Screws.

 

Insert

 

Prodigy

 

Brake

 

control.

 

Plug

 

in

 

connector.

 

NOTE:

 

1.

 

Front

 

of

 

the

 

Prodigy

 

must

 

be

 

horizontal,

 

see

 

below

.

 

2.

 

The

 

Prodigy

 

must

 

be

 

parallel

 

to

 

direction

 

of

 

travel,

 

see

 

below

.

 

Automatic

 

Leveling

 

of

 

the

 

Sensor

 

The

 

Prodigy

 

will

 

automatically

 

acquire

 

the

 

proper

 

level

 

setting.

 

It

 

will

 

also

 

automatically

 

adjust

 

as

 

you

 

travel

 

up

 

or

 

down

 

hills.

 

Adjusting

 

the

 

Power

 

to

 

the

 

Trailer

 

Brakes

 

(Prior

 

to

 

setting

 

Boost)

 

Once

 

the

 

control

 

has

 

been

 

securely

 

mounted

 

within

 

the

 

0

 

to

 

70-degree

 

range,

 

it

 

is

 

necessary

 

to

 

set

 

the

 

power

 

needed

 

to

 

stop

 

the

 

trailer

 

during

 

a

 

braking

 

event.

 

1.

 

Connect

 

trailer

 

to

 

tow

 

vehicle.

 

2.

 

With

 

engine

 

running

 

hold

 

manual

 

full

 

left

 

and

 

set

 

Power

 

Knob

 

to

 

indicate

 

6.0

 

3.

 

Drive

 

tow

 

vehicle

 

and

 

trailer

 

on

 

a

 

dry

 

level

 

paved

 

surface

 

at

 

25

 

mph

 

and

 

fully

 

apply

 

manual

 

knob.

 

 

If

 

trailer

 

brakes

 

lock

 

up:

 

 

Turn

 

power

 

down

 

using

 

power

 

knob.

 

 

If

 

braking

 

was

 

not

 

sufficient:

 

 

Turn

 

power

 

up

 

using

 

power

 

knob.

 

4.

 

Repeat

 

Step

 

(3)

 

until

 

power

 

has

 

been

 

set

 

to

 

a

 

point

 

just

 

below

 

wheel

 

lock

 

up

 

or

 

at

 

a

 

sufficient

 

force

 

as

 

to

 

achieve

 

maximum

 

braking

 

power.

 

5.

 

Using

 

the

 

brake

 

pedal,

 

make

 

a

 

few

 

low

 

speed

 

stops

 

to

 

check

 

the

 

power

 

setting.

 

Trailer

 

braking

 

is

 

initiated

 

and

 

terminated

 

via

 

the

 

stoplight

 

switch.

 

When

 

the

 

brake

 

pedal

 

is

 

released,

 

trailer

 

braking

 

will

 

cease.

 

 

 

 

 

 

 

 

 

 

 

C

 

Direction

 

of

 

Travel

 

Direction

 

of

 

Travel

 

Correct

 

Incorrect

 

 

 

 

09/05

 

REV

 

I

 

Prodigy

®

 

Electronic

 

Brake

 

Control

 

For

 

2,

 

4,

 

6

 

and

 

8

 

brake

 

applications

 

READ

 

THIS

 

FIRST:

 

Read

 

and

 

follow

 

all

 

instructions

 

carefully

 

before

 

installing

 

or

 

operating

 

the

 

Prodigy.

 

Keep

 

these

 

instructions

 

with

 

the

 

Brake

 

Control

 

for

 

future

 

reference.

 

Components

 

of

 

the

 

Brake

 

Control

 

A.

 

Power

 

Knob

 

B.

 

Boost

 

Button

 

C.

 

Manual

 

Knob

 

D.

 

Connector

 

(For

 

Wiring

 

Harness)

 

E.

 

Mounting

 

Hole

 

(1

 

per

 

side)

 

Important

 

Facts

 

to

 

Remember

 

1.

 

Do

 

not

 

mount

 

or

 

activate

 

RF

 

generating

 

items

 

(cell

 

phones,

 

two

 

way

 

radios)

 

near

 

(less

 

than

 

12")

 

the

 

brake

 

control.

 

2.

 

CAUTION

 

Reversing

 

the

 

connection

 

to

 

a

 

break2

 

away

 

battery

 

on

 

the

 

trailer

 

will

 

destroy

 

the

 

Prodigy.

 

3.

 

CAUTION

 

Disconnect

 

trailer

 

plug

 

from

 

the

 

tow

 

vehicle

 

prior

 

to

 

testing

 

a

 

breakaway

 

switch

 

or

 

you

 

may

 

destroy

 

the

 

Prodigy.

 

4.

 

The

 

Prodigy

 

employs

 

an

 

inertial

 

sensor.

 

It

 

senses

 

deceleration

 

and

 

generates

 

an

 

output

 

that

 

is

 

based

 

on

 

deceleration,

 

thus

 

the

 

term

 

“Proportional

 

Braking”.

 

5.

 

The

 

Prodigy

 

will

 

“HOLD”

 

your

 

trailer

 

with

 

25%

 

of

 

power

 

setting

 

while

 

you

 

are

 

at

 

a

 

standstill

 

with

 

brake

 

pedal

 

applied

 

for

 

longer

 

than

 

5

 

seconds.

 

6.

 

The

 

Prodigy

 

will

 

brake

 

proportionally

 

in

 

reverse.

 

It

 

will

 

apply

 

the

 

appropriate

 

brake

 

voltage

 

based

 

on

 

deceleration.

 

7.

 

For

 

Technical

 

Assistance

 

and

 

Warranty

 

Information

 

call:

 

1-888-785-5832

 

or

 

www.tekonsha.com.

 

8.

 

WARNING

 

The

 

Gross

 

Combined

 

Weight

 

Rating

 

(GCWR)

 

must

 

never

 

exceed

 

the

 

vehicle

 

manufac(

 

turers

 

recommendation.

 

9.

 

CAUTION

 

This

 

control

 

is

 

not

 

designed

 

for

 

use

 

with

 

electric-hydraulic

 

trailer

 

brake

 

systems.

 

P/N

 

7689

 

seconds

 

then

 

Displays

 

for

 

15

 

changes

 

to:

 

Boost

 

feature

 

engaged.

 

Boost

 

feature

 

not

 

engaged.

 

(Blank

 

Display)

 

Summary of Contents for Prodigy P2

Page 1: ...er level setting It will also automatically adjust as you travel up or down hills Adjusting the Power to the Trailer Brakes Prior to setting Boost Once the control has been securely mounted within the...

Page 2: ...t level thedisplay will show indicating Boost Onbytheright most decimal For example With theboost off c during abraking event thepower tothebrakes starts out atzero and increaseswith deceleration With...

Page 3: ...performance C blage de la commande defrein La commande de frein Prodigy est dot e d un nouveau connecteurunique situ l arri re de la commande Ce connecteurest offert avec deux options pour c bler la...

Page 4: ...lage plus agressifdes freins de la remorqueetilest disponibleselon trois niveaux b I b 2 b 3 Chaque augmentation du r glage de la suralimentation accro t la sensibilit du capteur inertiel intensifiant...

Page 5: ...s de frenos 2 4 6 y 8 LEA ESTO PRIMERO Leay siga con cuidado estas instrucciones antes de instalar oponer afuncionar el control de freno Prodigy Conserve estas instrucciones junto con el control de fr...

Page 6: ...autom ticamente el nivel apropiaE do Tambi n se ajustar de forma autom tica al desplazarsehacia arriba oabajo en terreno escarpado Direcci n de viaje Direcci n de viaje Correcto Incorrecto Ajuste de...

Page 7: ...tras secontin a presionando el bot n de potencia Cincosegundos despu s de ajustar el nivel del bot n de refuerzo Boost la visualizaci n aparecer BoostOn Bot nde refuerzo On accionado indicandorefuerzo...

Page 8: ...delosprimeros 320 Km 200 millas deoperaci n cuando laszapatillas ylos tambores delosfrenos sehayan asentado seated ya intervalos de4800 Km 3000 millas odependiendo del usoyseg n lorequiera elrendimien...

Reviews: