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Teknic ClearLink, User Manual

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Teknic ClearLink User Manual Download Page 12

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Wiring I/O to the Outer I/O connectors 

This section explains how to wire common I/O devices to a ClearLink 
controller. Each subsection includes a diagram of the ClearLink internal 
circuitry and several example hookup diagrams. 

 

EtherNet/IP

M-2

M-3

M-1

M-0

ClearLink

A-12

A-11

A-10

A-9

DI-8

DI-7

DI-6

5V COM-0

CCIO Port

COMBINED I/O

I/O-5

I/O-4

I/O-3

I/O-2

I/O-0

I/O-1

RESET

Digital Inputs 

or

 

0-10V Analog Inputs

Digital Inputs

Dedicated 

indicator LED for 

each I/O point

Digital Input, Digital Output, 

or

 4-20mA (0-20mA) Analog 

Output

Digital Inputs 

or

 

Digital Outputs

 

ClearLink I/O connectors 

Summary of Contents for ClearLink

Page 1: ...ClearLink Hardware Manual Includes wiring information for CCIO 8 I O Expansion Board Rev 1 00 October 29 2020 USER MANUAL ...

Page 2: ...g I O to ClearLink 11 Introduction 11 I O Overview Table 11 Wiring I O to the Outer I O connectors 12 I O 0 through I O 5 configured as DIGITAL INPUTS 13 A 9 through A 12 and DI 6 through DI 8 configured as DIGITAL INPUTS 14 A 9 through A 12 configured as ANALOG INPUTS 15 I O 0 through I O 5 configured as DIGITAL OUTPUTS 16 I O 0 configured as a 4 20mA or 0 20mA OUTPUT 17 ClearLink Combined I O He...

Page 3: ...atible RS 232 transceivers 24 COM 0 configured for 5V logic UART devices 25 Appendix A Specifications 26 ClearLink Specifications 26 ClearLink I O Function Table 27 CCIO 8 Specifications 28 CCIO 8 I O Function Table 29 Appendix B Mechanical Reference 30 ClearLink Mounting and Clearance Dimensions 30 CCIO 8 Mounting and Clearance Dimensions 31 Appendix C Mating Connectors and Terminals 32 ...

Page 4: ...rence manual for the ClearLink controller optional I O expansion board and optional encoder input board PN CL ENCDR DFIN available soon For programming information please see the ClearLink EtherNet IP Data Reference What s in this Document Parts identification Wiring diagrams for common I O and motor devices Power supply requirements Mating hardware information Product specifications Mechanical di...

Page 5: ...application The User must ensure that Teknic s products are installed and utilized in accordance with all local state federal and private governing bodies and meet all applicable health and safety standards Teknic has made all reasonable efforts to accurately present the information in the published documentation and shall not be responsible for any incorrect information which may result from unin...

Page 6: ...a r e M a n u a l R e v 1 0 0 6 TEKNIC INC P H O N E 5 8 5 7 8 4 7 4 5 4 Example ClearLink System A 12 A 11 A 10 A 9 D I 8 D I 7 D I 6 M 2 M 3 COMBINED I O 5V COM 0 5V COM 1 I O 3 I O 4 I O 5 I O 0 I O 1 I O 2 M 1 M 0 XBee RESET ...

Page 7: ...built in clamping circuitry and are capable of driving coils of up to 9 watts max I O 4 I O 5 can drive up to 18 watts max Reset Switch Motor Connectors 4x M0 M3 Control ClearPath motors step motor drives or servo motor drives Digital Input Digital Output or Analog Output 4 20mA or 0 20mA Combined I O Header see description below Communication Port RJ 45 connector compatible with UART or RS 232 de...

Page 8: ... use with custom break out boards bulkhead connectors harness etc COM IN RJ 45 Serial communication input from ClearCore or previous CCIO 8 Mounting Hole Mounting Hole Mounting Plate Aluminum 2mm COM OUT RJ 45 Serial communication output to next CCIO 8 if applicable DC Power Input 24VDC Digital Inputs or Digital Outputs 8 total Digital Inputs or Digital Outputs 8 total CCIO 8 I O expansion board ...

Page 9: ...to manage the power and regenerated energy requirements of servo or step motor drives Recommended Power Supply PWR IO 24VDC The PWR IO 24VDC power supply Mean Well PN LRS 150 24 is an inexpensive 24VDC 6 5A 156W switching supply capable of powering most ClearLink applications Click here to view product datasheet Why choose a higher current power supply A power supply of 6 5A or more is recommended...

Page 10: ...minal screws 5 Inspect connector for good wire capture Verify that no wire insulation is captured in the closure and that no loose wire strands are sticking out of the connector 6 Recommended Before connecting the terminal block to ClearLink test for correct voltage polarity between and ground terminals Strip Length 0 25 in 6 5 mm Tighten screws to approx 2 in lbs Use 2mm slotted screwdriver Clear...

Page 11: ... supported I O types Refer to the ClearLink programming reference for instructions on how to configure ClearLink and CCIO 8 I O connectors Label Digital Input Digital Output 1 0 10V Analog Input 4 20 mA Output 2 Servos or Steppers Encoder Input IO 0 yes yes yes IO 1 yes yes IO 2 yes yes IO 3 yes yes IO 4 yes yes IO 5 yes yes DI 6 yes yes 5 DI 7 yes yes 5 DI 8 yes yes 5 A 9 yes yes A 10 yes yes A 1...

Page 12: ...s a diagram of the ClearLink internal circuitry and several example hookup diagrams EtherNet IP M 2 M 3 M 1 M 0 ClearLink A 12 A 11 A 10 A 9 DI 8 DI 7 DI 6 5V COM 0 CCIO Port COMBINED I O I O 5 I O 4 I O 3 I O 2 I O 0 I O 1 RESET Digital Inputs or 0 10V Analog Inputs Digital Inputs Dedicated indicator LED for each I O point Digital Input Digital Output or 4 20mA 0 20mA Analog Output Digital Inputs...

Page 13: ...ptical Hall Effect etc G S BLK BLU BRN Switch or Relay Contact G S 5V 3 3V Logic System G S IMPORTANT Inputs are negative true On 1 0V Off 1 0V G S Ease of Use Note 5V Sensors Before using 5VDC sensors consider either 1 sourcing 24V alternatives or 2 providing a separate 5VDC supply to power your 5V sensors Wire colors listed are typical of industrial sensors Digital PNP Sensor Proximity Optical H...

Page 14: ...ical Hall Effect etc G S BLK BLU BRN Switch or Relay Contact G S 5V 3 3V Logic System G S 5k 5V Vsupply 24V 20k 3V3 IN NN n G S Ease of Use Note 5V Sensors Before using 5VDC sensors consider either 1 sourcing 24V alternatives or 2 providing a separate 5VDC supply to power your 5V sensors Digital PNP Sensor Proximity Optical Hall Effect 820 Ω 1 Watt 330 Ω 1 2 Watt BLK BLU BRN G S Gnd Wire colors sh...

Page 15: ...hm shunt resistor close to input terminal block Use twisted pair wire as shown to minimize noise pickup G S 1 4k CW 1 0k Engineering Note The repeatability of this circuit will be affected by the drift and regulation of the power supply connected to Vsupply Values shown for a 24V supply Potentiometer Input Equivalent Circuit Typical Sensor Hookup Details G S G S G S G S Cfg NN _AIN_DINn Hi A D 0 1...

Page 16: ... protected FET 0 375A Max OUT NN IMPORTANT Outputs are negative true On state turns on transistor enabling current in load pulling output 0 5V G S Coil Relay Contactor Pneumatic Valve Fluid Valve Vacuum Valve Solenoid Guard Lock Solenoid Actuator e g diverter No Shunt Diode Required Outputs have built in active clamping G S M G S DC Motor Pump etc single direction G S G S DC Fan G S 5V 3 3V Logic ...

Page 17: ...ay Variable speed display Output Equivalent Circuit Typical Actuator Hookup Details Typical Actuator Hookup Details DAC Aout00 Vsupply VoutMAX Vsupply 2V DAC Vout1 Output produces positive current flow through the S signal pin as shown i e output is sourcing 4 20mA 4 20mA RET COM V SUPPLY Notes Connect signal and supply return wires close to output terminal block Use twisted pair as shown for best...

Page 18: ...ely be used to take encoder input from Teknic PN CL ENCDR DFIN encoder board available soon Combined I O 10x2 Header 0 10 pitch A 9 A 11 A 12 DI 6 DI 7 I O 1 I O 2 I O 3 I O 4 I O 5 A 10 GND Vsupply Vsupply DI 8 I O 0 Vsupply GND I O 4 I O 5 Mating Connector for use with ribbon cable Housing OST 101 206 Ribbon cable CnC Tech 304 28 20 MC 0250F Mating Connector crimp style Housing AMP 102387 4 Term...

Page 19: ... as DIGITAL INPUTS The wiring for all 8 of these I O points as inputs is the same as the wiring for ClearLink I O 0 through I O 5 configured as DIGITAL INPUTS I O 0 through I O 7 configured as DIGITAL OUTPUTS The wiring for all 8 of these I O points as outputs is the same as the wiring for ClearLink I O 0 through I O 5 configured as DIGITAL OUTPUTS CCIO 8 Combined I O Header The CCIO 8 I O header ...

Page 20: ...learPath SD series motors or compatible third party servo or step motor drives OR Digital control signals to ClearPath MC series Motion Controller motors IMPORTANT Only one type of motor control method can be used on any given ClearLink Controller either Step and Direction or Digital Control signals but not both types on the same ClearLink unit ClearLink Motor Connectors EtherNet IP M 2 M 1 M 0 Cl...

Page 21: ...built with off the shelf components available from electronics distributors like Dig Key See Appendix C for a full list of parts and tools required to build ClearPath controller cables Mating Connector Wire Entry View 5VOB 130 130 2k Mtr N _ENable Mtr N _B_CLK Mtr N _An Mtr N _HLFB 3 0 Enable Step Dir HLFB ClearPath Servo Motor 3 7 6 2 4 8 1 5 1 3 7 6 2 4 8 5 10mA 10mA 10mA 10mA 47k Vsupply 24V 10...

Page 22: ... N E 5 8 5 7 8 4 7 4 5 4 Wiring a Stepper Motor Drive to ClearLink Typical Stepper Motor Drive Enable Step Dir Fault V V Motor Power Supply Vsupply Enable GND Step Dir GND HLFB 5V 3 7 6 2 4 8 1 5 GRN RED WHT BRN BLK YEL BLU ORN Stepper motor drive wired to ClearLink controller ...

Page 23: ... port COM 0 This port is accessed through an RJ 45 connector as shown below The port is individually configurable for use with UART devices or RS 232 transceivers The port includes a 5V power pin to power the remote device if needed 5V COM 0 ClearLink A 12 A 11 A 10 A 9 DI 8 DI 7 DI 6 COMBINED I O I O 5 I O 4 I O 3 I O 0 I O 1 EtherNet IP CCIO Port Serial Port COM 0 ...

Page 24: ...8 7 6 1 2 3 4 5 6 7 8 5VOB 2k 130 130 2k COM 0 For use with 5V compatible RS 232 transceivers 5V COM 0_RTS COM 0_CTS COM 0_TX COM 0_RX View looking into jack COM Port Equivalent Circuit COM 0 ClearLink internal TIA T568A wire colors shown TIA T568A wire colors shown Male Connector Shown e g Amphenol DE09P064TXLF Female Connector Shown e g Amphenol DE09S064TLF IMPORTANT Mating serial ports must be ...

Page 25: ...M 0_RTS COM 0_CTS COM 0_TX COM 0_RX View looking into jack COM Port Equivalent Circuit COM 0 ClearLink internal 1 2 3 4 5 6 7 8 Data Out Data In GND Buffer Full Stop Data Out 5V Power In COM 0 For use with 5V logic UART devices non inverting TTL UART port device 5VOB supplies 5V power for any loads connected to COM 0 connector Total current available from 5VOB is 450mA COM 0 configured for 5V UART...

Page 26: ...urrent protection ESD protection features on all I O circuits Capacitive load max Capacitance on I O 0 through I O 5 and expansion port power pins collectively may not to exceed 250uF Processing Communication Total I O 13 built in I O points configurable as any combination of up to 13 digital inputs 4 analog inputs 6 digital outputs and 1 analog output 4 20mA or 0 20mA See I O table below Another ...

Page 27: ...s DI 7 yes yes DI 8 yes yes A 9 yes yes A 10 yes yes A 11 yes yes A 12 yes yes M 0 yes 3 M 1 yes 3 M 2 yes 3 M 3 yes 3 CCIO 8 4 yes yes Note 1 All digital outputs are PWM capable except for those on the CCIO 8 expansion board Note 2 This output can also provide 0 20mA which is less commonly used Note 3 Each motor connector has 3 digital outputs step dir enable and 1 digital input Note 4 There are ...

Page 28: ... clamping on all outputs ESD protection features on all I O circuits Processing Communication Total I O Note All I O points on CCIO 8 are electrically identical to I O 1 I O 2 and I O 3 on ClearLink 8 built in I O points configurable as any combination of up to 8 digital inputs and 8 digital outputs A total of 8 CCIO 8 boards can be connected to one ClearLink for a total of 64 additional digital I...

Page 29: ... 4 CCIO 8 I O Function Table Label Digital Input Digital Output 1 0 10V Analog Input 4 20 mA Output 2 Servos or Steppers Encoder Input I O 0 yes yes I O 1 yes yes I O 2 yes yes I O 3 yes yes I O 4 yes yes I O 5 yes yes I O 6 yes yes I O 7 yes yes Note 1 Digital outputs on CCIO 8 are not PWM capable ...

Page 30: ...0 Loose 10 Clearance 26 3 1 03 9 5 0 37 24 3 1 0 96 0 04 126 9 5 0 123 6 4 87 83 2 3 28 87 5 3 44 ClearLink Mounting Dimensions ClearLink Mounting and Clearance Notes Leave a minimum of 1 5 38 1mm clearance around all ClearLink surfaces except the mounting plate for appropriate ventilation Provide appropriate clearance for top and side mounted cables Note some Ethernet and USB cables may require u...

Page 31: ...2 3 28 34 93 1 375 24 1 0 95 7 7 0 30 2X 5 08 0 200 THRU Loose 10 Clearance COM IN COM OUT CCIO 8 Mounting Dimensions CCIO 8 Mounting and Clearance Notes Leave a minimum of 1 5 38 1mm clearance around all CCIO 8 surfaces except the mounting plate for appropriate ventilation Provide clearance for top and side mounted cables Note some Ethernet and USB cables may require up to 2 clearance ...

Page 32: ...L 94V 2 39 01 2085 natural UL 94V 0 39 03 9082 black UL 94V 0 Female crimp terminal tin plate 22 28 AWG Molex 39 00 0046 reel Molex 39 00 0047 loose Crimp tool Molex 63819 1000 Extraction tool Molex 11 03 0044 22 Crimp style connector 20 positon free hanging panel mount 0 10 2 54mm pitch TE 102387 4 Socket contact gold plate 22 26 AWG crimp TE 87756 4 Crimp tool TE 169481 1 22 26 Ribbon cable conn...

Page 33: ...C l e a r L i n k H a r d wa r e M a n u a l R e v 1 0 0 33 TEKNIC INC P H O N E 5 8 5 7 8 4 7 4 5 4 Teknic Incorporated 115 Victor Heights Pkwy Victor NY 14564 2020 TEKNIC INC ALL RIGHTS RESERVED ...

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