Tekmar DHW Control 252 Manual Download Page 7

Step Six

Essential control settings

To obtain the best operation from a reset control, it is important to measure the system supply temperature as accurately
as possible.  Whenever the control receives a heat demand signal, the system pump must be operated to maintain
continuous water flow past the supply temperature sensor.

For specific application details refer to Application Brochure A 252.
A more detailed technical description of the effect of control settings on overall system operation is described in the tekmar Essay E 002.

Test the power supply

Make sure exposed wiring or bare terminals are not in contact with any other wires or grounded surfaces.  Turn on the power to the
transformer and use an AC voltmeter to measure the voltage between terminals 

C — R (5 and 6).  22 to 26 Volts AC should be measured

at these terminals.

Test the powered inputs

If an external Heat Demand signal is used, power up the Heat Demand circuit and supply a Heat Demand signal to the control.  Use

an

AC voltmeter to measure the voltage between terminals 

Heat Dem — Heat Dem (1 and 2).  22 to 26 Volts AC should be

measured at

these terminals.

If a DHW Demand signal is used, power up the DHW Demand circuit and supply a DHW Demand signal to the control.  Use an AC
voltmeter to measure the voltage between terminals 

DHW Dem — DHW Dem (3 and 4).  22 to 26 Volts AC should be measured at these

terminals.

If a System Pump circuit is connected to the 

Sys Pmp — Sys Pmp (7 and 8) terminals;  make sure power to the circuit is off and install

a jumper in the terminal plug between terminals 7 and 8.  When the circuit is powered-up, the pump should operate.  If it does not
come on, check the circuit wiring for errors and ensure that it is powered up and the voltage is correct.  Check the devices in the circuit
(pump, switching relay, etc.) for faults.  If the pump operates properly when the circuit is powered up, disconnect the power and remove
the jumper. Repeat this step for the DHW pump / valve circuit.

Make sure power to the Boiler circuit is off and install a jumper in the terminal plug between the 

Stage 1(11 and 12) terminals.  When

the circuit is powered-up, the boiler should operate.  If it does not come on, check the circuit wiring for errors and ensure that it is
powered up and the voltage is correct.  Check the devices in the circuit (limits, flow switches, etc.) for faults.  If the boiler  operates
properly when the circuit is powered up, disconnect the power and remove the jumper. Repeat for Stage 2.

Caution

The tekmar Two Stage Boiler & DHW Control 252 is an operating control and is not certified or intended
for use as a safety device.   Under no circumstances should safety limit devices be left disconnected
after installation of this control.  The installer shall check all applicable code requirements and obtain
necessary inspections to ensure that the installation is in compliance with those requirements.

7

Terminal plug pushed into

its header on the control

Settings

15 16 17

19

18

20 21 22

10K 

Sen

Com 
Sen

Sup 

Sen

DHW 

Sen

UnO 

Sw

Com 
Sen

Out 

Sen

2K 

RTU

Connect the control

Turn the power off and make sure all test jumpers have been removed from the
plugs.

Connect the plugs to the control by carefully aligning them with their respective headers
and pushing them upwards into the headers.  The plugs should snap firmly into place.

The control is now ready for set-up and operation.

Heat Demand switch

When the heating system uses zone valve end switches or some other means of delivering an
external heat demand signal to terminals 

Heat Dem — Heat Dem (1 and 2), set this selector switch

to "External (1 & 2)" and the control will be enabled when it receives a 24Vac signal from the heat
demand circuit. 

 If an external heat demand signal is not used, set the switch to "Permanent".

Stage 1 & 2 Auto or Off switch

When a Stage switch is set to "Auto", that stage becomes active and its boiler is available.  If the
Stage switch is "Off", the control will ignore that stage and not turn it on.

Rotate switch

When set to "Rotate", the firing order of the boilers will change whenever one stage accumulates
48 hrs more running time than the other.  When set to "Off", Stage 1 is always the lead boiler.

1

2

3

4

5

6

7

8

Auto

Stage

1   2

Perm. Heat Demand

External Heat Demand

Indoor sensor

Zone control

DHW during unoccupied
DHW priority

Rotate

Off

DHW valve

DHW pump

1

2

3

4

5

6

7

8

Auto

Stage

1   2

Perm. Heat Demand

External Heat Demand

Indoor sensor

Zone control

DHW during unoccupied
DHW priority

Rotate

Off

DHW valve

DHW pump

1

2

3

4

5

6

7

8

Auto

Stage

1   2

Perm. Heat Demand

External Heat Demand

Indoor sensor

Zone control

DHW during unoccupied
DHW priority

Rotate

Off

DHW valve

DHW pump

Summary of Contents for DHW Control 252

Page 1: ...n order to satisfy the DHW requirements D 252 Operating Mode selector switches Terminal Plugs Power and out put connections Terminal Plug Sensor and timer inputs Outdoor Reset Strategy pg 2 Testing pg...

Page 2: ...lected is too low the heating system will not supply hot enough water to keep the room temperature warm during colder weather If the Heating Curve selected is too high the supply water will be too hot...

Page 3: ...emperature supply temperature and indoor temperature optional Whenever 3 days pass with the control in uninterrupted WWSD the system pump will be cycled on for 20 seconds to help prevent it from seizi...

Page 4: ...mperature reaches the heating curve desired temperature plus one half thedif ferential setting where the Stage light s will turn off and the boiler s will be shut off Note Whenever the boiler s are tu...

Page 5: ...nnections The installer should test to confirm that no voltage is present at any of the wires Install the control into the base sliding it down until it snaps into place All electrical connections are...

Page 6: ...2K RTU Com Sen 20 Sup Sen 21 Out Sen Com Sen 22 Stage DHW DHW Sensor optional 071 DHW Sen DHW 10K Indoor Sensor 074 or Zone Control optional 10A 10A 10A DHW Demand When DHW requested and there is no D...

Page 7: ...and ensure that it is powered up and the voltage is correct Check the devices in the circuit limits flow switches etc for faults If the boiler operates properly when the circuit is powered up disconn...

Page 8: ...ls Com Sen UnO Sw 17 and 18 are shorted out the control switches from operating at the Occupied dial setting to operating at the Unoccupied dial setting When a tekmar Zone Control or 2K RTU RoomTemper...

Page 9: ...C above the desired temperature Delays of 8 seconds to 3 minutes for staging off depend on the degree of control error Within the differential range no boilers are staged on or off Trial setting 22 F...

Page 10: ...mp will remain on After the 5 minutes the control will automatically exit the test routine and enters the normal operating mode If there is no DHW Demand the control will not allow a pause and will pr...

Page 11: ...door Sensor or RTU input becomes shorted out the Occupied and Unoccupied dial settings will become active After any repair has been completed press the Test button to allow the control to cycle throug...

Page 12: ...bour to remove transport or reinstall a defective product tekmar will not be liable for any damage other than repair or replacement of the defective part or parts and such repair or replacement shall...

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