TeeJet DYNAJET FLEX 7140 Installation, Setup And User Manual Download Page 3 | Manualshive

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APPENDIX

DynaJet

®

Flex 7140

OPER

ATION

INITIAL ST

AR

TUP

MENU OPTIONS

INTR

ODUC

TION

i

98-05345-EN R2

Table of Contents

IMPORTANT SAFETY INFORMATION

GENERAL WARNINGS AND PRECAUTIONS

CHAPTER 1 – INTRODUCTION & INSTALLATION

SYSTEM COMPONENTS

DynaJet Flex Console ...................................................................................................................................................................................1
Standard Installation System Components ..........................................................................................................................................2

CHAPTER 2 – INITIAL START-UP & CALIBRATIONS

NO. 1 BASIC SCREEN USE

NO. 2 SETUP UP MACHINE

NO. 3 SETUP UP AND SELECT NOZZLE

NO. 4 GET TO KNOW THE CONTROL MODES

NO. 5 PREFORM SYSTEM FUNCTIONAL TEST

NO. 6 CALIBRATE THE RATE CONTROLLER REGULATION

NO. 7 CALIBRATE THE DYNAJET FLEX SYSTEM

CHAPTER 3 – OPERATION

Screen Indicators ......................................................................................................................................................................................... 11

Nozzle Mode (Pressure) ............................................................................................................................................................................. 12
Manual Mode (PWM) .................................................................................................................................................................................. 12

Dual/Single Nozzle Mode ......................................................................................................................................................................... 13
Single Nozzle Mode .................................................................................................................................................................................... 13

CONTROL ERRORS & ALERTS

CHAPTER 4 – MENU OPTIONS

NOZZLE SELECTION

Driver and Nozzle Information ............................................................................................................................................................... 20
Error Warnings .............................................................................................................................................................................................. 20

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Summary of Contents for DYNAJET FLEX 7140

Page 1: ...DYNAJET FLEX 7140 INSTALLATION SETUP AND USER GUIDE Software version 1 03 with Optional Dual Nozzle Mode...

Page 2: ...ct names are trademarks or registered trademarks of their respective companies or organisations Limitation of Liability TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL AS IS WITHOUT WARRANTY OF ANY KIND EI...

Page 3: ...ASIC SCREEN USE 5 NO 2 SETUP UP MACHINE 6 NO 3 SETUP UP AND SELECT NOZZLE 6 NO 4 GET TO KNOW THE CONTROL MODES 7 NO 5 PREFORM SYSTEM FUNCTIONAL TEST 8 NO 6 CALIBRATE THE RATE CONTROLLER REGULATION 8 N...

Page 4: ...eneral disassembly and reassembly 23 115880 E CHEMSAVER 24 General Disassembly and Reassembly 24 APPENDIX B DYNAJET APPLICATION CHARTS 25 DYNAJET FLEX NOZZLE SELECTION 25 Application Rates Available a...

Page 5: ...ase contact a local dealer Keep children away from equipment Do not operate machinery under the influence of alcohol or any illegal substance Some systems include a fan heater Never cover the heater o...

Page 6: ...that this apparatus is well aligned and that all connections are tight The plumbing supply to the equipment should meet all company and local regulations and must be properly routed and connected to t...

Page 7: ...s do not hang below the equipment Allow sufficient clearance for harness cables and hoses from implement and machine operational zones When cleaning equipment protect harness cables from high pressure...

Page 8: ......

Page 9: ...tic rate controller loop performs the same as it would if the DynaJet Flex controller were not present The DynaJet Flex controller changes flow output to each individual nozzle based upon input provid...

Page 10: ...24 DynaJet Flex driver G 16 05015 Pressure sensor H 45 10178 to IC18 45 10179 to Raven 440 45 10181 to Raven Envizio 45 10186 to 15 Section Boom Harness Boom harness I 45 05855 CAN terminator START J...

Page 11: ...ermination 45 04005 06 20 START 6 nozzle 20 50 cm spacing w termination 45 04005 08 20 8 nozzle 20 50 cm spacing 45 04005 08 20 END 8 nozzle 20 50 cm spacing w termination 45 04005 08 20 START 8 nozzl...

Page 12: ...pecific nozzle spacing Always start with nozzle 1 and work left to right while facing in the machine s forward direction CAN Cables Terminators The Start terminator 45 04006 START must be connected to...

Page 13: ...Screen Once initialisation is complete the Work screen will appear Prior to operation all settings and configurations must be established Please contact a dealer or TeeJet Customer service representa...

Page 14: ...ch section This value should match the number of nozzles used on the spray controller When programming is complete values should match and show in green X X Maximum Pressure Sensor Value Verify this v...

Page 15: ...checkboxes the system will recalculate the desired pressure It will then adjust the PWM duty cycle to attempt to attain the desired pressure in the system Manual Mode PWM The user can manually adjust...

Page 16: ...calibrating the system are in Calibrate the DynaJet Flex System section of this guide NO 6 CALIBRATE THE RATE CONTROLLER REGULATION The following procedure determines the most aggressive rate controll...

Page 17: ...default is 30 Test 3A 2 Set rate controller gains values with operating pressure at MINIMUM 3 Reduce target rate or machine speed until system reaches the minimum operating pressure 4 Adjust the gain...

Page 18: ...he Droplet Size Keys choose the highest pressure smallest droplet size that will typically be used by disabling Droplet Size Keys Example to 2 Run the system and view on the DynaJet Flex the Current N...

Page 19: ...e current PWM duty cycle as a percentage Active Solenoid Dual Nozzle Mode Only Displays if one or both sets of solenoids are active Actual Pressure Displays the actual pressure Boom Status X X Blue se...

Page 20: ...ze Engaged Disabled Use these buttons to enable or disable droplet sizes Droplet selection cannot have skips within the size sequence Droplet Size Engaged Indicates the droplet size is included in cal...

Page 21: ...select an nozzle mode 1 Press the CHANGE NOZZLE MODE button Figure 3 7 Work Screen Dual Nozzle Mode Active Solenoids Change Nozzle Mode Dual Nozzle Active Indicates the droplet size is included in ca...

Page 22: ...uty Cycle Error the desired pressure is not being maintained by the system X X High Pressure Error the actual pressure is above the high pressure alarm value X X Outside Droplet Size Error droplet siz...

Page 23: ...and capacity is automatically added to the favourites list X X Diagnostics used to diagnose and observe operating issues of the system and booms While in a menu option press the HOME button to return...

Page 24: ...ightness level of the display Range is 5 to 100 in 5 increments Units Sets the units to us psi or metric bar Key Beep Enable disable all beeping from console Number of Sections Set the number of boom...

Page 25: ...uty Cycle Sets the minimum duty cycle to which the DynaJet Flex will control Default is 30 minimum is 20 Higher values reduce the overall control range of the system Control Hold Delay When any boom s...

Page 26: ...tomatically be added to the Favourites List Figure 4 6 Nozzle Selection Screen Figure 4 7 Current Nozzle on Operation Screen Table 4 1 Nozzle Sizes and Associated Colours Established nozzle capacities...

Page 27: ...ware version Pressure Sensor Displays pressure sensor status Pressure Sensor Interface Displays pressure sensor interface status Boom Interface Module Symbol indicating the boom interface DynaJet Flex...

Page 28: ...tion Location is notated with the driver number D and output number N and may include an A or B distinction for the solenoid position when in Dual Nozzle Mode Next Nozzle Press to view the next nozzle...

Page 29: ...ure 4 13 Driver Module Error Nozzle Sensor Error Indicates which nozzle is in error by displaying the nozzle number nozzle location and current amps Figure 4 14 Nozzle Sensor Error Pressure Sensor Err...

Page 30: ...psi Minimum Duty Cycle 20 default 30 Control Hold Delay 0 0 10 0 seconds default 1 0 second Coarse Gain 1 20 default 4 Fine Gain 1 20 default 6 OEM Description Default Values Suggested Setting Use Def...

Page 31: ...4 mm 9 16 or adjustable wrench X X All repairable parts should be accessible at this point The Plunger Sub Assembly 3 Stainless Steel Spring 6 and O rings 8 9 10 can be replaced without further disass...

Page 32: ...the Tube Sub Assembly 3 using a 14 mm 9 16 or adjustable wrench X X All repairable parts should be accessible at this point The Plunger Sub Assembly 4 stainless steel Spring 5 and O rings 6 8 9 can be...

Page 33: ...te at a duty cycle of about 70 when running at expected travel speeds In other words choose nozzle capacity and desired pressure droplet size closer to the high end of the speed or rate range than to...

Page 34: ...below to compensate for higher and lower speeds that may be experienced in the field In this case a TT11006 at 3 4 bar will work very well US If the operator wants to apply 15 GPA at 10 MPH he would...

Page 35: ...ynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 27 98 05345 EN R2 APPENDIX Application Rates Available at Given Speed and Nozzle Capacity Table 6 4 Application Rates Metric Page 1...

Page 36: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 28 www teejet com APPENDIX Table 6 5 Application Rates Metric Page 2 TeeJet DynaJet Application Chart v 2 1 115880 DSM 2 25 19...

Page 37: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 29 98 05345 EN R2 APPENDIX Application Rates Available at Given Speed and Tip Capacity Table 6 8 Application Rates US Page 1...

Page 38: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 30 www teejet com APPENDIX Table 6 9 Application Rates US Page 2 TeeJet DynaJet Application Chart v 2 1 115880 DSM 2 25 19...

Page 39: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 31 98 05345 EN R2 APPENDIX Speed Range Available at Given Nozzle Size and Application Rate Table 6 6 Speed Range Metric Page 1...

Page 40: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 32 www teejet com APPENDIX Table 6 7 Speed Range Metric Page 2 TeeJet DynaJet Application Chart v 2 1 115880 DSM 2 25 19...

Page 41: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 33 98 05345 EN R2 APPENDIX Speed Range Available at Given Tip Size and Application Rate Table 6 10 Speed Range US Page 1...

Page 42: ...DynaJet Flex 7140 OPERATION INITIAL STARTUP MENU OPTIONS INTRODUCTION 34 www teejet com APPENDIX Table 6 11 Speed Range US Page 2 TeeJet DynaJet Application Chart v 2 1 115880 DSM 2 25 19...

Page 43: ......

Page 44: ...orks along with an existing rate controller and allows the operator to choose specific droplet sizes that will be used for a particular job The rate controller manages application rate and the DynaJet...

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