Tecnologic TLK 94 Operating Instructions Manual Download Page 8

the instrument will be swapped to normal control conditions
according to the previously programmed parameters.

To make the error “ErAt” disappear, press key P.
The autotuning cycle is limited to a maximum of 12 hours.

If the process has not ended in 12 hours the instrument  will show

"noAt"

 . 

Instead, if a probe error should occur, the instrument will interrupt

the cycle being carried out.
The values calculated by Autotuning will be memorized

automatically by the instrument at the end of the correct completion
of the autotuning cycle in the parameters related to PID regulation.

Note :

 The instrument is already programmed in our factory to

carry out auto-tuning at every instrument switch on ("Auto" = 1).

To activate the SELF-TUNING function proceed as follows

1) Program and activate the desired Set Point.
2) Program par. "Cont" =Pid.

3) Program par. "Func" according to the process to be controlled
through output 1.rEG.

4) Program an output as 2.rEG if the instrument controls a
dual-action plant 
5) Program par. 

"SELF"

 = yES

6) Exit from the parameter programming.
7) Connect the instrument to the controlled plant.
8) Activate Self-tuning selecting par. 

“tunE”

 in the main menu (or

by correctly programming key “U”).
When the Self-tuning function is active, the led TUN is permanently

lit up and all the PID parameters ("Pb", "Int", "dEr", etc.) are no
longer visualized.

To stop the Auto-tuning cycle or deactivate the Self-tuning function

select one of the control types : "rEG", "OPLO" or "OFF" from the
menu “SEL”. If the instrument is switched off during Auto-tuning or

with the Self-tuning function activated, these functions will remain
activated the next time it is switched on.

4.9 - CONTROL POWER LIMITATION 

Using this function, it is possible to limit the output control power

(separately for both control outputs) within a minimum limit and a
maximum limit .

It is only possible to use these limits if the PID control is single or
dual action and it may be useful to overcome some mechanical

problems of the actuators such as valves that do not open until the
output has reached at least 20% and/or are already completely

closed when the power has reached 80%.
The PID control of the instrument normally works producing power

between  0 and 100 % in the case of single-action PID and –100
(C) and 100 (H) % in the case of dual-action  PID.

The function is therefore deactivated by setting “ro1.L” =0 “ro2.L” =
0 and “ro1.H” =100, “ro2.H” = 100.

By setting different values the power is lowered to within the limits
set in order to use the actuator’s dynamics to the maximum.

The parameters that can be set for this function, contained in the

]

rEG” 

block are:

“ro1.L”

 - minimum power in output from  1.rEG (H)

“ro1.H”

 - maximum power in output from  1.rEG (H)

“ro2.L”

 - minimum power in output from  2.rEG (C)

“ro2.H”

 - maximum power in output from  2.rEG (C)

The limitation is not active under the  “OPLO” manual control mode.

4.10 - LIMITATION OF THE CONTROL POWER VARIATION
SPEED

This function makes it possible to limit the variation speed of the

control power in output (separately for both control outputs).
It is only possible to use this function if the PID control is single or

dual action and can be useful for overcoming some problems with
the actuators that may need a slow progressive variation in power.

The parameters that can be set for this function, contained in the
block 

]

rEG”, 

are:

“OPS1”

 - variation speed of the output power from 1.rEG (H)

expressed  in [% / sec].

“OPS2”

 - variation speed of the output power from 2.rEG (C)

expressed in [% / sec].

The limitation function is deactivated by setting the parameters =
InF and if “OPLO” is not active in manual control mode.

4.11 - SPLIT RANGE FUNCTION

The use of this function is only possible if the PID control is dual

function and can be used to delay or bring forward the intervention
of the actuators commanded by the instrument.

Using this function it is therefore possible to optimise the
intervention of the two actuators in such a way that their actions do

not overlap or so that they overlap so that they obtain the mix of the
two actions of the actuators.

Basically, this means setting two power offsets (one for direct
action and one for reverse action) that set the beginning of the

intervention of the actuator commanded by the output.
The parameters that can be set for this function contained in the
block 

]

rEG”,

 are:

“thr1”

 : Power threshold at which output 1.rEG begins to operate.

“thr2”

 : Power threshold at which output 2.rEG begins to operate.

Basically, if one wishes to bring forward the reverse action (1.rEG)
and delay the direct action (2.rEG) it is necessary to set positive

values on parameter “thr1” and negative values on parameter
“thr2”.

In this way, the area within which the two outputs are not activated
at the same time is increased.

Pb
Pb

time

-100%

thr2

thr1

100%

1rEG

(Cooling)

2rEG

(Heating)

0%

SP

PV

Vice versa if one wishes to extend the reverse action (1.rEG) and

bring forward the direct action (2.rEG) it is necessary to set nega-
tive values on parameter “thr1” and positive values on parameter

“thr2”.
In this way, the area within which the two outputs are activated at

the same time is increased.

Pb

Pb

time

thr1

thr2

100%

-100%

2rEG

(Cooling)

1rEG

(Heating)

0%

SP

PV

The split range function is deactivated by setting the respective
parameters =0.

time

Pb

Pb

100%

-100%

(Heating)

(Cooling)

2rEG

1rEG

0%

SP

PV

Note

 : In order to simplify the explanation of the example graphs a  

dual action control that is only proportional (and therefore with “dEr”
and “Int” = OFF)  with “Prat” = 1.0 and “rS” = 0.0 was considered.

TECNOLOGIC spa - TLK 94

 

-OPERATING INSTRUCTIONS - Vr.01 - 01/10 - ISTR-MTLK94ENG1 - PAG. 8

Summary of Contents for TLK 94

Page 1: ...ONS 4 14 SOFT START FUNCTION 4 13 REACHING OF SET POINT AT CONTROLLED SPEED AND AUTOMATIC COMMUTATION BETWEEN TWO SET POINTS 4 12 SPLIT RANGE FUNCTION 4 11 LIMITATION OF THE CONTROL POWER VARIATION SPEED MAXIMUM RATE OF RISE 4 10 CONTROL POWER LIMITATION 4 9 AUTO TUNING AND SELF TUNING FUNCTIONS 4 8 PID CONTROL FOR MOTORIZED ACTUATORS WITH TIME POSITIONING 4 7 DOUBLE ACTION PID CONTROL 4 6 SINGLE ...

Page 2: ...s access to the programming mode and the parameters level see par 2 3 12 Led TUN indicates that the Self tuning function is activated light on or that Auto tuning flashing is in progress 13 Display PV normally indicates the process value 14 Display SV normally indicates the active Set value however it can be programmed using par diSP to visualize other values 2 PROGRAMMING 2 1 FAST PROGRAMMING OF ...

Page 3: ...ained in the group PAn This parameter can be programmed as SE The active Set Point can be modified while the alarm thresholds cannot be modified AE The active Set Point cannot be modified while the alarm thresholds can be modified SAE Both the active Set Point and the alarm thresholds can be modified SAnE Both the active Set Point and the alarm thresholds cannot be modified 2 4 CONTROL STATE The c...

Page 4: ... probe has to be kept separate from line voltage wiring If the input cable of the probe is screened it has to be connected to the ground with only one side We recommend that a check should be made that the parameters are those desired and that the application functions correctly before connecting the outputs to the actuators so as to avoid malfunctioning that may cause irregularities in the plant ...

Page 5: ...ivated The coupling outputs number outputs number alarms can be made in the group referring to the alarm to the alarm AL1 2 3 4 The option On it results usable for the output OUT6 standard on all the models to have an auxiliary supply output for input sensors ANALOGICAL OUTPUTS 0 4 20 mA or 0 2 10 V only OUT1 2 With the parameter Aorn it is possible to set the beginning of the scale used for the o...

Page 6: ...ble overshoots at the start up of the process or at the changing of the Set Point to be avoided Please remember that a low value on this parameter reduces the overshoot while a high value increase it 2 1 3 S P P V tim e 1 FuOC OK 2 FuOC too high 3 FuOC too low 4 6 DOUBLE ACTION PID CONTROLLER 1 rEG 2 rEG All the parameters referred to PID control are contained into the group rEG The Double Action ...

Page 7: ...ed on on the condition that the process value is lower with Func HEAt than SP SP 2 or higher with Func CooL than SP SP 2 2 if FAST autotuning is desired automatically the next time the instrument is switched on on the condition that the process value is lower with Func HEAt than SP SP 2 or higher with Func CooL than SP SP 2 and once the tuning is finished the par Auto is automatically swapped to t...

Page 8: ... output from 1 rEG H ro2 L minimum power in output from 2 rEG C ro2 H maximum power in output from 2 rEG C The limitation is not active under the OPLO manual control mode 4 10 LIMITATION OF THE CONTROL POWER VARIATION SPEED This function makes it possible to limit the variation speed of the control power in output separately for both control outputs It is only possible to use this function if the ...

Page 9: ... HSEt End Soft Start cycle threshold If both parameters are programmed with values other than OFF when switched on the instrument gives an output power as programmed on par St P for the time programmed on par SSt or when is reached the absolute value programmed at par HSEt Practically the instrument works in manual condition and switches to automatic control at the elapsing of time SSt or when is ...

Page 10: ...AL1d expressed in sec and the alarm will be activated only after the elapsing of that time ALARM LATCH the alarm output may behave in two different ways depending on the value added to par Ab1 0 ALARM NOT LATCHED The alarm remains active in alarm conditions only 4 ALARM LATCHED The alarm is active in alarm conditions and remains active even when these conditions no longer exist until the correctly...

Page 11: ...vention the instrument visualizes the message LbA and behaves as in the case of a measurement error giving a power output as programmed on par OPE programmable in the group InP To restore normal functioning after the alarm select the control mode OFF and then re program the automatic control rEG after checking the correct functioning of probe and drive To exclude the Loop Break alarm set OLbA OFF ...

Page 12: ...programming of the instruments which need to have the same parameters configuration or to keep a copy of the programming of an instrument and allow its rapid retransmission To use the device A01 it s necessary that the device or instrument are being supplied Instrument supplied and device not supplied SUPPLY Instrument supplied from the device ADAPTER SUPPLY AC SUPPLY 12 VDC P A For the instrument...

Page 13: ...ut on OFF Output off O1F 22 Note Def Range Description Par On 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 6 see O1F O6F 35 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 5 see O1F O5F 34 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 4 see O1F O4F 33 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 3 see O1F O3F 32 0 Ao2L 9999 Maximum reference for analogical output 2 ...

Page 14: ... OLbA 72 Note Def Range Description Par Group Hb parameters relative to Heater Break Alarm OFF Out1 Out2 Out3 Out4 Output where alarm HB is addressed OHb 74 Note Def Range Description Par 100 0 IHbL IFS High alarm HB threshold with Out 1 rEG OFF IHbH 78 0 0 0 0 IFS Low alarm HB threshold with Out 1 rEG ON IHbL 77 1 1 2 3 4 HB Alarm function 1 Min 1 rEG on 2 Max 1 rEG off 3 Min 1 rEG on and Max 1 r...

Page 15: ... Once the error has been found try to repeat the auto tuning FAST Autotuning not possible because the process value is too higher or too lower ErAt The measured variable is over the probe s limits over range oooo The measured variable is under the probe s limits under range uuuu Verify the correct connection between probe and instrument and then verify the correct functioning of the probe Probe in...

Page 16: ...n PID PID for motorized actuators with time positioning Measurement range according to the used probe see range table Display resolution according to the probe used 1 0 1 0 01 0 001 Overall accuracy 0 2 fs 1 digit PTC NTC 0 5 fs 1 digit Max cold junction compensation drift in tc 0 04 C C with operating temperature 0 50 C after warm up of 20 min Sampling rate 130 ms Serial Interface RS485 insulated...

Page 17: ... PTC KTY81 121 HCFG rtd SEnS Ptc 199 9 850 0 C 199 9 999 9 F 200 850 C 328 1562 F Pt100 IEC HCFG rtd SEnS Pt1 7 6 INSTRUMENT ORDERING CODE TLK94 a b c d e f g h i j kk ll m a POWER SUPPLY L 24 VAC VDC H 100 240 VAC b OUTPUT OUT1 R OUT1 Relay O OUT1 VDC for SSR I OUT1 analog 0 4 20 mA V OUT1 analog 0 2 10 V c OUTPUT OUT2 R OUT2 Relay O OUT2 VDC for SSR I OUT1 analog 0 4 20 mA V OUT1 analog 0 2 10 V...

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