Tecnologic TLK 94 Operating Instructions Manual Download Page 7

and the result of the PID control algorithm with two degrees of
liberty for the instrument.

The control system used does not foresee a retroaction for finding
the current position of the actuator.

If the actuator is not fitted  with safety stop contacts that interrupt
the actuator at the end of its run it is necessary to equip the

installation with these contacts (SQo,  SQc) as shown in the
diagram

S u p p l y

C L O S E

O P E N

M

S Q o

1 . r E G

2 . r E G

S Q c

T L K   9 4

The PID control algorithm for motorised actuators with time

positioning foresees the setting of the following parameters:

“Pb”

 - Proportional band

“Int”

 - Integral time

“rS”

 - manual reset  (only if  “Int =0)

“dEr”

 - Derivative time

“FuOC” - 

Fuzzy Overshoot Control

“tcor”

 -  time of actuator run.

This is the time, expressed in seconds that is needed for the

actuator to pass from the “completely open” position to “completely
closed” position.

“SHrI”

 - Minimum control value. 

It is the value that the control must have reached  (in %) before it
has an effect on the output. It is needed to prevent the control from

intervening too frequently.

“PoSI”

 - Switch on position. 

This is the position that the actuator must reach when the

instrument is switched on. It can have the following values :
nO = the actuator remains where it is,

oPEn = the actuator goes to the “completely open” position,
cLoS =  the actuator goes to the “completely closed” position.

If the options "OPEn" or "CloS" are programmed, when it is turned
on the device with activate the output 1.rEG (if "oPEn") or 2.rEG (if

"cLoS") for the time set on parameter "tcor" after which control
begins.

In the event of an error in measurement, the outputs are activated
so that the valve moves to the position fixed by the parameter

“PoSI”.

4.8 - AUTOTUNING

 

AND SELFTUNING FUNCTIONS

All the parameters referring to the AUTO-TUNING and
SELF-TUNING functions are contained in the group 

]

rEG”.

The AUTO-TUNING and SELF-TUNING functions permit the

automatic tuning of the PID controller.
The 

AUTO-TUNING

 function (

FAST

 or 

OSCILLATING

 type)

permits the calculation of the PID parameters by means of a tuning

cycle and, at the end of this operation, the parameters are stored
into the instrument’s memory and remain constant during control.
The 

SELF-TUNING

 function (rule based "TUNE-IN") instead allows

control monitoring and the continuous calculation of the parameters
during control.

All functions automatically calculate the following parameters :

"Pb"

 - Proportional Band

"tcr1"

 - Cycle time of the output 1.rEG

"Int"

 - Integral Time

"dEr"

 - Derivative Time

“FuOC” - 

Fuzzy Overshoot Control

and, for the Double Action PID control, also :

“tcr 2”

 - Cycle time of the output 2.rEG

"Prat"

 - Ratio P 2.rEG/ P 1.rEG

To activate the AUTO-TUNING function proceed as follows :

1) Program and activate the desired Set Point.
2) Program par. "Cont" =Pid or =3 Pt if the instrument drives a

motorized actuator with time positioning.
3) Program par. "Func" according to the process to be controlled

through output 1.rEG.
4) Program an output as 2.rEG if the instrument controls a plant

with double action or a motorized actuator with time positioning. 
5) Set the parameter 

"Auto"

 as:

= 1

 - if FAST autotuning is desired automatically, each time the

instrument is switched on, on the condition that the process value

is lower (with “Func” =HEAt) than [SP- |SP/2|] or higher (with
“Func” =CooL) than [SP+ |SP/2|].

= 2

 - if FAST autotuning is desired automatically, the next time the

instrument is switched on, on the condition that the process value
is lower (with “Func” =HEAt) than [SP- |SP/2|] or higher (with

“Func” =CooL) than [SP+ |SP/2|], and once the tuning is finished,
the par. “Auto” is automatically swapped to the OFF state 

= 3

 - if manual FAST autotuning is desired, by selecting  par. “tunE”

in the main menu or by key “U” correctly programming as “USrb” =
tunE. The Autotuning will start at the condition that the process

value is lower (with “Func” =HEAt) than [SP- |SP/5|] or higher (with
“Func” =CooL) than [SP+ |SP/5|].

= 4

 - if it’s desired to activate the FAST autotuning automatically at

the end of programmed Soft-Start cycle or each time the Set Point
is changed. The Autotuning will start at the condition that the

process value is lower (with “Func” =HEAt) than [SP- |SP/5|] or
higher (with “Func” =CooL) than [SP+ |SP/5|].

= - 1

 - if the OSCILLATING autotuning is to be started automatically

each time the instrument is turned on.

= - 2

 - if the  OSCILLATING autotuning is to be started

automatically when the instrument is turned on the next time and,

once tuning has been completed, the parameter “Auto"=OFF is set
automatically.

= - 3

 - if OSCILLATING autotuning is started up manually, by

selecting  par. “tunE” in the main menu or by key “U” correctly
programming as “USrb” = tunE.

= - 4

 - if  OSCILLATING autotuning  is to be started automatically

each time the Set Point is changed. 

Note : the Autotuning Fast type is particularly rapid and has no
effect on the control as it calculates the parameters during the Set
Point reaching phase.
In order to correctly perform the Autotuning Fast type it’s necessary
that at the start of the cycle there is a certain difference between
the process and the Set Point and for this reason the instrument
activates the Autotuning Fast type only when :
- For “Auto” = 1 or 2: the process value is lower (with “Func”
=HEAt) than [SP- |SP/2|] or higher (with “Func” =CooL) than [SP+
|SP/2|].
- For “Auto” = 3 or 4  : the process value is lower (with “Func”
=HEAt) than [SP- |SP/5|] or higher (with “Func” =CooL) than [SP+
|SP/5|].
The Autotuning Fast type is not advisable when the Set Point is
next to the initial reading or when the measured variable changes
irregularly during the tuning cycle (for reasons due to the process
the variable goes up or down).
In this cases we advice the Autotuning oscillatory type that
activates some ON-OFF control cycles permitting the oscillation of
the  process value around the Se Point value and afterward the
control swap to the PID type with those values calculated by the
Autotuning.

6) Exit from the parameter programming.

7) Connect the instrument to the controlled plant.
8) Start up autotuning turning off and on the instrument if “Auto" = 1

or 2, by selecting “tunE” in the main menu (or by correctly
programming key “U” ) if “Auto" = 3,  or by varying the Set value if  

“Auto" = 4.
At this point, the Autotuning function is started up and is marked by

the turning on of the led TUN. 
The regulator starts up a series of operations on the connected

system in order to calculate the most suitable PID regulation
parameters.

If, at the FAST Auto-tuning start, the condition for the lower or
higher process value is not found the display will show 

“ErAt”

 and

TECNOLOGIC spa - TLK 94

 

-OPERATING INSTRUCTIONS - Vr.01 - 01/10 - ISTR-MTLK94ENG1 - PAG. 7

Summary of Contents for TLK 94

Page 1: ...ONS 4 14 SOFT START FUNCTION 4 13 REACHING OF SET POINT AT CONTROLLED SPEED AND AUTOMATIC COMMUTATION BETWEEN TWO SET POINTS 4 12 SPLIT RANGE FUNCTION 4 11 LIMITATION OF THE CONTROL POWER VARIATION SPEED MAXIMUM RATE OF RISE 4 10 CONTROL POWER LIMITATION 4 9 AUTO TUNING AND SELF TUNING FUNCTIONS 4 8 PID CONTROL FOR MOTORIZED ACTUATORS WITH TIME POSITIONING 4 7 DOUBLE ACTION PID CONTROL 4 6 SINGLE ...

Page 2: ...s access to the programming mode and the parameters level see par 2 3 12 Led TUN indicates that the Self tuning function is activated light on or that Auto tuning flashing is in progress 13 Display PV normally indicates the process value 14 Display SV normally indicates the active Set value however it can be programmed using par diSP to visualize other values 2 PROGRAMMING 2 1 FAST PROGRAMMING OF ...

Page 3: ...ained in the group PAn This parameter can be programmed as SE The active Set Point can be modified while the alarm thresholds cannot be modified AE The active Set Point cannot be modified while the alarm thresholds can be modified SAE Both the active Set Point and the alarm thresholds can be modified SAnE Both the active Set Point and the alarm thresholds cannot be modified 2 4 CONTROL STATE The c...

Page 4: ... probe has to be kept separate from line voltage wiring If the input cable of the probe is screened it has to be connected to the ground with only one side We recommend that a check should be made that the parameters are those desired and that the application functions correctly before connecting the outputs to the actuators so as to avoid malfunctioning that may cause irregularities in the plant ...

Page 5: ...ivated The coupling outputs number outputs number alarms can be made in the group referring to the alarm to the alarm AL1 2 3 4 The option On it results usable for the output OUT6 standard on all the models to have an auxiliary supply output for input sensors ANALOGICAL OUTPUTS 0 4 20 mA or 0 2 10 V only OUT1 2 With the parameter Aorn it is possible to set the beginning of the scale used for the o...

Page 6: ...ble overshoots at the start up of the process or at the changing of the Set Point to be avoided Please remember that a low value on this parameter reduces the overshoot while a high value increase it 2 1 3 S P P V tim e 1 FuOC OK 2 FuOC too high 3 FuOC too low 4 6 DOUBLE ACTION PID CONTROLLER 1 rEG 2 rEG All the parameters referred to PID control are contained into the group rEG The Double Action ...

Page 7: ...ed on on the condition that the process value is lower with Func HEAt than SP SP 2 or higher with Func CooL than SP SP 2 2 if FAST autotuning is desired automatically the next time the instrument is switched on on the condition that the process value is lower with Func HEAt than SP SP 2 or higher with Func CooL than SP SP 2 and once the tuning is finished the par Auto is automatically swapped to t...

Page 8: ... output from 1 rEG H ro2 L minimum power in output from 2 rEG C ro2 H maximum power in output from 2 rEG C The limitation is not active under the OPLO manual control mode 4 10 LIMITATION OF THE CONTROL POWER VARIATION SPEED This function makes it possible to limit the variation speed of the control power in output separately for both control outputs It is only possible to use this function if the ...

Page 9: ... HSEt End Soft Start cycle threshold If both parameters are programmed with values other than OFF when switched on the instrument gives an output power as programmed on par St P for the time programmed on par SSt or when is reached the absolute value programmed at par HSEt Practically the instrument works in manual condition and switches to automatic control at the elapsing of time SSt or when is ...

Page 10: ...AL1d expressed in sec and the alarm will be activated only after the elapsing of that time ALARM LATCH the alarm output may behave in two different ways depending on the value added to par Ab1 0 ALARM NOT LATCHED The alarm remains active in alarm conditions only 4 ALARM LATCHED The alarm is active in alarm conditions and remains active even when these conditions no longer exist until the correctly...

Page 11: ...vention the instrument visualizes the message LbA and behaves as in the case of a measurement error giving a power output as programmed on par OPE programmable in the group InP To restore normal functioning after the alarm select the control mode OFF and then re program the automatic control rEG after checking the correct functioning of probe and drive To exclude the Loop Break alarm set OLbA OFF ...

Page 12: ...programming of the instruments which need to have the same parameters configuration or to keep a copy of the programming of an instrument and allow its rapid retransmission To use the device A01 it s necessary that the device or instrument are being supplied Instrument supplied and device not supplied SUPPLY Instrument supplied from the device ADAPTER SUPPLY AC SUPPLY 12 VDC P A For the instrument...

Page 13: ...ut on OFF Output off O1F 22 Note Def Range Description Par On 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 6 see O1F O6F 35 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 5 see O1F O5F 34 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 4 see O1F O4F 33 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 3 see O1F O3F 32 0 Ao2L 9999 Maximum reference for analogical output 2 ...

Page 14: ... OLbA 72 Note Def Range Description Par Group Hb parameters relative to Heater Break Alarm OFF Out1 Out2 Out3 Out4 Output where alarm HB is addressed OHb 74 Note Def Range Description Par 100 0 IHbL IFS High alarm HB threshold with Out 1 rEG OFF IHbH 78 0 0 0 0 IFS Low alarm HB threshold with Out 1 rEG ON IHbL 77 1 1 2 3 4 HB Alarm function 1 Min 1 rEG on 2 Max 1 rEG off 3 Min 1 rEG on and Max 1 r...

Page 15: ... Once the error has been found try to repeat the auto tuning FAST Autotuning not possible because the process value is too higher or too lower ErAt The measured variable is over the probe s limits over range oooo The measured variable is under the probe s limits under range uuuu Verify the correct connection between probe and instrument and then verify the correct functioning of the probe Probe in...

Page 16: ...n PID PID for motorized actuators with time positioning Measurement range according to the used probe see range table Display resolution according to the probe used 1 0 1 0 01 0 001 Overall accuracy 0 2 fs 1 digit PTC NTC 0 5 fs 1 digit Max cold junction compensation drift in tc 0 04 C C with operating temperature 0 50 C after warm up of 20 min Sampling rate 130 ms Serial Interface RS485 insulated...

Page 17: ... PTC KTY81 121 HCFG rtd SEnS Ptc 199 9 850 0 C 199 9 999 9 F 200 850 C 328 1562 F Pt100 IEC HCFG rtd SEnS Pt1 7 6 INSTRUMENT ORDERING CODE TLK94 a b c d e f g h i j kk ll m a POWER SUPPLY L 24 VAC VDC H 100 240 VAC b OUTPUT OUT1 R OUT1 Relay O OUT1 VDC for SSR I OUT1 analog 0 4 20 mA V OUT1 analog 0 2 10 V c OUTPUT OUT2 R OUT2 Relay O OUT2 VDC for SSR I OUT1 analog 0 4 20 mA V OUT1 analog 0 2 10 V...

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