Tecnologic TLK 94 Operating Instructions Manual Download Page 6

reaches [SP - HSEt] in case of symmetrical hysteresis, or [SP] in
case of asymmetrical hysteresis  and is activated again when the

process value goes above value [SP + HSEt].

4.4 - NEUTRAL ZONE ON/OFF CONTROL  (1.rEG - 2.rEG)

All the parameters referring to Neutral Zone ON/OFF control are
contained in the group 

]

rEG”.

This type of control can be obtained when 2 outputs are
programmed respectively as 1.rEG and 2.rEG and the par. 

“Cont”

= nr .

The Neutral Zone control is used to control plants in which there is
an element which causes a positive increase (ex. Heater,

humidifier, etc.) and an element which causes a negative increase
(ex. Cooler, de-humidifier, etc).

The control functions works on the programmed outputs depending
on the measurement, on the active Set Point 

“SP” 

and on the

hysteresis 

"HSEt

".

The control works in the following way : it deactivates the outputs

when the process value reaches the Set Point and it activates the
output 1rEG when the process value goes below value [SP - HSEt],

or it activates the output 2.rEG when the process value goes above
[SP + HSEt]. 

Consequently, the element causing a positive increase has to be
connected to the output programmed as 1.rEG while the element

causing a negative increase has to be connected to the output
programmed as 2.rEG.

0N

OUT 2.rEG

(cooling)

OUT 1.rEG

(heating)

SP

PV

off

0N

off

off

off

0N

time

HSEt

HSEt

4.5 -SINGLE ACTION PID CONTROL (1.rEG)

All the parameters referring to PID control are contained in the
group 

]

rEG”.

The Single Action PID control can be obtained by programming
par.

"Cont"

 = Pid  and works on the output 1.rEG depending on the

active Set Point 

“SP”

, on the functioning mode 

"Func” 

and on the

instrument’s PID algorithm with two degree of freedom.

0 N

0 %

( H E A t )

1 . r E G

A N A L O G .

1 0 0 %

t c r 1

1 . r E G

( H E A t )

D I G .

S P

P V

t c r 1

o f f

tc r1

tc r1

tc r1

tc r 1

0 N

o f f

o ff

0 N

o f f

o ff

0 N

0 N

tc r1

o f f

0 N

0 N

tim e

In order to obtain good stability of the process variable, in the event

of fast processes and with control by digital output, the cycle time
“tcr1” has to have a low value with a very frequent intervention of

the control output.
In this case use of a solid state relay (SSR) is recommended for

driving the actuator.
The Single Action PID control algorithm foresees the setting of the

following parameters :

"Pb"

 - Proportional Band

"tcr1"

 - Cycle time of the output 1rEG (digital output only)

"Int"

 - Integral Time

"rS"

 - Manual Reset (if “Int =0 only)

"dEr"

 - Derivative Time

“FuOC” - 

Fuzzy Overshoot Control

This last parameter allows the variable overshoots at the start up of
the process or at the changing of the Set Point to be avoided.

Please remember that a low value on this parameter reduces the
overshoot while a high value increase it.

2
1

3

S P

P V

t im e

1: “FuOC” OK
2: “FuOC” too high
3: “FuOC” too low

4.6 - DOUBLE ACTION PID CONTROLLER (1.rEG - 2.rEG)

All the parameters referred to PID control are contained into the
group 

]

rEG”.

The Double Action PID control is used to control plants where there

is an element which causes a positive increment (ex. Heating) and
an element which causes a negative increment (ex. Cooling).

This type of control is obtainable when 2 outputs are programmed
respectively as 1.rEG and 2.rEG and the par. 

“Cont”

 = Pid.

The element causing a positive increase has to be connected to

the output programmed as 1.rEG while the element causing a
negative increase has to be connected to the output programmed

as 2.rEG.
The Double Action PID control works on the outputs 1.rEG and
2.rEG depending on the active Set Point 

“SP” 

and on the

instrument’s PID algorithm with two degree of freedom.
In order to obtain a good stability of the process variable, in case of

fast processes and  with control by digital outputs, the cycle times
“tcr1” and “tcr2” have to have a low value with a very frequent

intervention of the control outputs.
In this case it’s recommended to use solid state relays (SSR) to

drive the actuators.
The Double Action PID control algorithm needs the programming of

the following parameters :

"Pb"

 - Proportional Band 

"tcr1"

 - Cycle time of the output 1rEG

“tcr 2”

 - Cycle time of the output 2rEG

"Int"

 - Integral Time

"rS"

 - Manual Reset (if “Int =0 only)

"dEr"

 - Derivative Time

“FuOC” - 

Fuzzy Overshoot Control

"Prat"

 - Power Ratio or relation between power of the element

controlled by output 2.rEG and power of the element controlled by

output 1.rEG.

4

.7 - PID CONTROL FOR MOTORIZED ACTUATORS WITH TIME

POSITIONING (1.rEG - 2.rEG)

All the parameters concerning the PID control for motorised
actuators are contained in the group 

]

rEG”.

This type of control is used to control installations that have a

motorised actuator with digital opening and closing controls that
remain at the point they have reached if no command is received

and which are started up when 2 outputs are configured as 1.rEG
and 2.rEG respectively and the parameter 

“Cont”

 = 3 Pt is set.

The opening command for actuation will be supplied by the output

configured as 1.rEG while the closing command will be supplied by
the output configured as 2.rEG.

The PID type control for motorised actuators therefore acts on the
outputs 1.rEG and 2.rEG depending on the active Set point 

“SP”

TECNOLOGIC spa - TLK 94

 

-OPERATING INSTRUCTIONS - Vr.01 - 01/10 - ISTR-MTLK94ENG1 - PAG. 6

Summary of Contents for TLK 94

Page 1: ...ONS 4 14 SOFT START FUNCTION 4 13 REACHING OF SET POINT AT CONTROLLED SPEED AND AUTOMATIC COMMUTATION BETWEEN TWO SET POINTS 4 12 SPLIT RANGE FUNCTION 4 11 LIMITATION OF THE CONTROL POWER VARIATION SPEED MAXIMUM RATE OF RISE 4 10 CONTROL POWER LIMITATION 4 9 AUTO TUNING AND SELF TUNING FUNCTIONS 4 8 PID CONTROL FOR MOTORIZED ACTUATORS WITH TIME POSITIONING 4 7 DOUBLE ACTION PID CONTROL 4 6 SINGLE ...

Page 2: ...s access to the programming mode and the parameters level see par 2 3 12 Led TUN indicates that the Self tuning function is activated light on or that Auto tuning flashing is in progress 13 Display PV normally indicates the process value 14 Display SV normally indicates the active Set value however it can be programmed using par diSP to visualize other values 2 PROGRAMMING 2 1 FAST PROGRAMMING OF ...

Page 3: ...ained in the group PAn This parameter can be programmed as SE The active Set Point can be modified while the alarm thresholds cannot be modified AE The active Set Point cannot be modified while the alarm thresholds can be modified SAE Both the active Set Point and the alarm thresholds can be modified SAnE Both the active Set Point and the alarm thresholds cannot be modified 2 4 CONTROL STATE The c...

Page 4: ... probe has to be kept separate from line voltage wiring If the input cable of the probe is screened it has to be connected to the ground with only one side We recommend that a check should be made that the parameters are those desired and that the application functions correctly before connecting the outputs to the actuators so as to avoid malfunctioning that may cause irregularities in the plant ...

Page 5: ...ivated The coupling outputs number outputs number alarms can be made in the group referring to the alarm to the alarm AL1 2 3 4 The option On it results usable for the output OUT6 standard on all the models to have an auxiliary supply output for input sensors ANALOGICAL OUTPUTS 0 4 20 mA or 0 2 10 V only OUT1 2 With the parameter Aorn it is possible to set the beginning of the scale used for the o...

Page 6: ...ble overshoots at the start up of the process or at the changing of the Set Point to be avoided Please remember that a low value on this parameter reduces the overshoot while a high value increase it 2 1 3 S P P V tim e 1 FuOC OK 2 FuOC too high 3 FuOC too low 4 6 DOUBLE ACTION PID CONTROLLER 1 rEG 2 rEG All the parameters referred to PID control are contained into the group rEG The Double Action ...

Page 7: ...ed on on the condition that the process value is lower with Func HEAt than SP SP 2 or higher with Func CooL than SP SP 2 2 if FAST autotuning is desired automatically the next time the instrument is switched on on the condition that the process value is lower with Func HEAt than SP SP 2 or higher with Func CooL than SP SP 2 and once the tuning is finished the par Auto is automatically swapped to t...

Page 8: ... output from 1 rEG H ro2 L minimum power in output from 2 rEG C ro2 H maximum power in output from 2 rEG C The limitation is not active under the OPLO manual control mode 4 10 LIMITATION OF THE CONTROL POWER VARIATION SPEED This function makes it possible to limit the variation speed of the control power in output separately for both control outputs It is only possible to use this function if the ...

Page 9: ... HSEt End Soft Start cycle threshold If both parameters are programmed with values other than OFF when switched on the instrument gives an output power as programmed on par St P for the time programmed on par SSt or when is reached the absolute value programmed at par HSEt Practically the instrument works in manual condition and switches to automatic control at the elapsing of time SSt or when is ...

Page 10: ...AL1d expressed in sec and the alarm will be activated only after the elapsing of that time ALARM LATCH the alarm output may behave in two different ways depending on the value added to par Ab1 0 ALARM NOT LATCHED The alarm remains active in alarm conditions only 4 ALARM LATCHED The alarm is active in alarm conditions and remains active even when these conditions no longer exist until the correctly...

Page 11: ...vention the instrument visualizes the message LbA and behaves as in the case of a measurement error giving a power output as programmed on par OPE programmable in the group InP To restore normal functioning after the alarm select the control mode OFF and then re program the automatic control rEG after checking the correct functioning of probe and drive To exclude the Loop Break alarm set OLbA OFF ...

Page 12: ...programming of the instruments which need to have the same parameters configuration or to keep a copy of the programming of an instrument and allow its rapid retransmission To use the device A01 it s necessary that the device or instrument are being supplied Instrument supplied and device not supplied SUPPLY Instrument supplied from the device ADAPTER SUPPLY AC SUPPLY 12 VDC P A For the instrument...

Page 13: ...ut on OFF Output off O1F 22 Note Def Range Description Par On 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 6 see O1F O6F 35 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 5 see O1F O5F 34 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 4 see O1F O4F 33 OFF 1 rEG 2 rEG ALno ALnc On OFF Functioning of output 3 see O1F O3F 32 0 Ao2L 9999 Maximum reference for analogical output 2 ...

Page 14: ... OLbA 72 Note Def Range Description Par Group Hb parameters relative to Heater Break Alarm OFF Out1 Out2 Out3 Out4 Output where alarm HB is addressed OHb 74 Note Def Range Description Par 100 0 IHbL IFS High alarm HB threshold with Out 1 rEG OFF IHbH 78 0 0 0 0 IFS Low alarm HB threshold with Out 1 rEG ON IHbL 77 1 1 2 3 4 HB Alarm function 1 Min 1 rEG on 2 Max 1 rEG off 3 Min 1 rEG on and Max 1 r...

Page 15: ... Once the error has been found try to repeat the auto tuning FAST Autotuning not possible because the process value is too higher or too lower ErAt The measured variable is over the probe s limits over range oooo The measured variable is under the probe s limits under range uuuu Verify the correct connection between probe and instrument and then verify the correct functioning of the probe Probe in...

Page 16: ...n PID PID for motorized actuators with time positioning Measurement range according to the used probe see range table Display resolution according to the probe used 1 0 1 0 01 0 001 Overall accuracy 0 2 fs 1 digit PTC NTC 0 5 fs 1 digit Max cold junction compensation drift in tc 0 04 C C with operating temperature 0 50 C after warm up of 20 min Sampling rate 130 ms Serial Interface RS485 insulated...

Page 17: ... PTC KTY81 121 HCFG rtd SEnS Ptc 199 9 850 0 C 199 9 999 9 F 200 850 C 328 1562 F Pt100 IEC HCFG rtd SEnS Pt1 7 6 INSTRUMENT ORDERING CODE TLK94 a b c d e f g h i j kk ll m a POWER SUPPLY L 24 VAC VDC H 100 240 VAC b OUTPUT OUT1 R OUT1 Relay O OUT1 VDC for SSR I OUT1 analog 0 4 20 mA V OUT1 analog 0 2 10 V c OUTPUT OUT2 R OUT2 Relay O OUT2 VDC for SSR I OUT1 analog 0 4 20 mA V OUT1 analog 0 2 10 V...

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