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Important! 

Please Read Before Starting

This air conditioning system meets strict safety and
operating standards. As the installer or service person,
it is an important part of your job to install or service the
system so it operates safely and efficiently. 

For safe installation and trouble-free operation, you
must:

Carefully read this instruction booklet before
beginning.

Follow each installation or repair step exactly as
shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices
given in this manual.

This symbol refers to a hazard or

unsafe practice which can result
in severe personal injury or
death.

This symbol refers to a hazard or

unsafe practice which can result
in personal injury or product or
property damage.

If Necessary, Get Help

These instructions are all you need for most installation
sites and maintenance conditions. If you require help
for a special problem, contact our sales/service outlet
or your certified dealer for additional instructions. 

In Case of Improper Installation

The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document. 

Special Precautions

When Wiring

ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR
DEATH. ONLY A QUALIFIED,
EXPERIENCED ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS SYSTEM. 

• Do not supply power to the unit until all wiring and

tubing are completed or reconnected and checked.

• Highly dangerous electrical voltages are used in this

system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections
and inadequate grounding can cause accidental
injury or death.

• Ground the unit following local electrical codes.

• Connect all wiring tightly. Loose wiring may cause

overheating at connection points and a possible fire
hazard.

WARNING

CAUTION

WARNING

When Transporting

Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
knees when lifting to reduce strain on your back. Sharp
edges or thin aluminum fins on the air conditioner can
cut your fingers. 

When Installing…

…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
unit’s weight. It may be necessary to construct a strong
wood or metal frame to provide added support.

…In a Room
Properly insulate any tubing run inside a room to
prevent “sweating” that can cause dripping and water
damage to walls and floors.

…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to
provide a solid, level foundation for the outdoor unit.
This prevents water damage and abnormal vibration.

…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle. 

…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is
higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces

of the flare and union tubes before connecting them,
then tighten the nut with a torque wrench for a leak-
free connection.

• Check carefully for leaks before starting the test run.

When Servicing

• Turn the power off at the main power box (mains)

before opening the unit to check or repair electrical
parts and wiring.

• Keep your fingers and clothing away from any

moving parts.

• Clean up the site after you finish, remembering to

check that no metal scraps or bits of wiring have
been left inside the unit being serviced.

Others

• Ventilate any enclosed areas when installing or

testing the refrigeration system. Escaped refrigerant
gas, on contact with fire or heat, can produce
dangerously toxic gas. 

• Confirm upon completing installation that no

refrigerant gas is leaking. If escaped gas comes in
contact with a stove, gas water heater, electric room
heater or other heat source, it can produce
dangerously toxic gas.

CAUTION

Summary of Contents for DKR5555C

Page 1: ...08180132 1 01 2003 TECHNICAL DATA SERVICE MANUAL Outdoor Unit Dual System Kit MULTI SPLIT SYSTEM AIR CONDITIONER OUTDOOR UNIT DUAL SYSTEM KIT GRV340M3C5 DKR8585C GRV227M3C5 DKR5555C...

Page 2: ...ARNING When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin alu...

Page 3: ...ctor attachment for servicing 33 8 2 Refrigerant recovery 34 8 3 Service on outdoor unit 34 8 4 Evacuation using vacuum pump 34 8 5 Refrigerant charging 35 8 6 Reattaching green connectors for operati...

Page 4: ...tubing length at shipment m A B 15 C 7 5 Refrigerant tube Narrow tube mm in A B C 6 35 1 4 diameter Wide tube mm in A B C 9 52 3 8 Refrigerant tube kit Optional Dual system kit Non GRV227M3C5 Unit dim...

Page 5: ...n sound dB A 54 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m A B 15 C1 C2 15 Refrigerant tube Narrow tube mm in A B C1 C2 6 35 1 4 diameter Wide tube mm in A B C...

Page 6: ...00 Refrigerant control Capillary tube Operation sound dB A 54 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m A B 15 C 7 5 Refrigerant tube Narrow tube mm in A B C...

Page 7: ...ion sound dB A 54 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m A B 15 C1 C2 15 Refrigerant tube Narrow tube mm in A B C1 C2 6 35 1 4 diameter Wide tube mm in A B...

Page 8: ...temp Open C 145 5 115 5 devices Close C 69 11 95 10 Operating amp Ambient temp 25 C Trip in 6 to 16 sec at 16 5A Run capacitor Q ty F 22 5 2 VAC 450 2 Type Propeller Q ty Dia mm 1 400 Fan motor model...

Page 9: ...Ambient temp 25 C Trip in 6 to 16 sec at 35A Trip in 6 to 16 sec at 40A Run capacitor Q ty F 40 35 VAC 450 450 Type Propeller Q ty Dia mm 2 460 Fan motor model Q ty KFC6T 91C5P 1 upper KFC6T 9K5P 1 l...

Page 10: ...F Valve Rating AC 240V 50 60Hz 7 6W 45 35mA Coil resistance k at 20 C 1 15 7 SAP CMR3448E only GRV227M3C5 R1 2 GRV340M3C5 R1 2 and R3 4 GRV227M3C5 SVA B GRV340M3C5 SVA B C D PCB Timer FROM 01 01 2003...

Page 11: ...r intake Air discharge 538 146 93 40 40 40 40 40 4 12 Holes Wide tube service valve 9 52 3 8 Narrow tube service valve 6 35 1 4 Wide tube service valve 9 52 3 8 Narrow tube service valve 6 35 1 4 Wide...

Page 12: ...58 250 250 940 340 100 83 450 400 380 1235 660 170 110 130 A B C Wide tube service valve 9 52 3 8 Narrow tube service valve 6 35 1 4 Wide tube service valve 9 52 3 8 Narrow tube service valve 6 35 1 4...

Page 13: ...it C1 9 52 3 8 Narrow tube service valve Unit C1 6 35 1 4 Wide tube service valve Unit C2 9 52 3 8 Narrow tube service valve Unit C2 6 35 1 4 Charge port UNTIL 31 12 2002 6 35 1 4 Wide tube service va...

Page 14: ...C1 9 52 3 8 Narrow tube service valve Unit C1 6 35 1 4 Wide tube service valve Unit C2 9 52 3 8 Narrow tube service valve Unit C2 6 35 1 4 Charge port UNTIL 31 12 2002 6 35 1 4 Wide tube service valve...

Page 15: ...Combination Wide tube service valve Narrow tube service valve Capillary tube Outdoor Unit Wide tube O D 9 52mm 3 8 Condenser Compressor 2 Accumulator B Evaporator Indoor Unit A Strainer A A B Evaporat...

Page 16: ...vice valve Capillary tube Outdoor Unit Wide tube O D 9 52mm 3 8 Condenser Compressor 2 Accumulator B Evaporator Indoor Unit A Strainer A A B Evaporator Indoor Unit B SVA SVB Narrow tube O D 6 35mm 1 4...

Page 17: ...or 2 Accumulator B Evaporator Indoor Unit A Strainer A A B Evaporator Indoor Unit B SVA SVB Narrow tube O D 6 35mm 1 4 Compressor 1 Accumulator Strainer C C S S Wide tube O D 9 52mm 3 8 SVC1 SVC2 S S...

Page 18: ...Unit A Strainer A A B Evaporator Indoor Unit B SVA SVB Narrow tube O D 6 35mm 1 4 Compressor 1 Accumulator Strainer C C S S SVC S SVD S Capillary for liguid injection Capillary for liguid injection Wi...

Page 19: ...ions Indoor Air Temperature 32 C D B 23 C W B Outdoor Air Temperature 43 C D B Number of indoor unit 3 Units 4 Units A B C A B C1 C2 Rating Conditions Running amp A 9 2 9 6 Power input kW 2 00 2 10 Fu...

Page 20: ...GRV227M3C5 UNTIL31 12 2003 GRV340M3C5 FROM31 12 2003 5 2 ELECTRICWIRINGDIAGRAM SYSTEMWIRINGDIAGRAM 20...

Page 21: ...GRV340M3C5 ELECTRICWIRINGDIAGRAM 21...

Page 22: ...22 Outdoor Unit DKR5555C UNTIL 31 12 2002 Outdoor Unit DKR5555C FROM 01 01 2003...

Page 23: ...23 Outdoor Unit DKR8585C UNTIL 31 12 2003 Outdoor Unit DKR8585C FROM 01 01 2003...

Page 24: ...24 SYSTEM WIRING DIAGRAM TP 8P 1 2 4 C B A B 1 2 4 1 2 4 TP 7P L N A 1 2 4 3 3 3 1 2 4 N L 3 1 2 4 N L 3 1 2 4 N L 3 INDOOR UNIT POWER SUPPLY 220 240 V 50 Hz OUTDOOR UNIT GRV227M3C5 WITH 3 INDOOR UNIT...

Page 25: ...B 1 2 4 C2 1 2 3 3 3 4 B 1 2 4 5 1 2 4 1 2 4 TP 7P L N A 1 2 4 N L 3 1 2 4 N L 3 1 2 4 N L 3 1 2 4 N L 3 3 3 3 POWER SUPPLY 220 240 V 50 Hz DUAL KIT INDOOR UNIT OUTDOOR UNIT B SYSTEM WIRING DIAGRAM GR...

Page 26: ...GRV340M3C5 WITH 3 INDOOR UNIT 1 2 4 1 2 B A 1 2 4 5 6 8 1 2 4 Unit A Earth ground Disconnect swith Field supply Indoor unit Outdoor unit Power supply 220 240 V 50Hz 3 3 3 L N Terminal 3P Terminal 8P T...

Page 27: ...it will not start running again for at least 3 minutes even there has been an ON signal from one of the indoor units In order to save compressor power solenoid valve C SVC which is used as a bypass va...

Page 28: ...tly connected to the indoor units from the outdoor unit 7 1 3 Check power supply Check that voltage is in specified range 10 of the rating Check that power is being supplied 7 1 4 Check lead wires and...

Page 29: ...ts in outdoor unit NO NO Set circuit breaker to OFF Measure insulation resistance of electrical parts in indoor unit 1 Remove both power supply wires and inter unit wires from terminal plate in outdoo...

Page 30: ...very or contact power company Circuit breaker is tripped Measure coil resistance of power relay PR1 PR2 NO Reattach GRN GRN connectors Are green green connectors attached together in outdoor unit Fan...

Page 31: ...rant gas shortage REP CE refrigerant gas Temperature of compressor is abnormally high Rotor may be locked up OLR 1 to 4 C2 C3 or C3 C4 Operate either indoor unit A or B Check to see if the lamp PW is...

Page 32: ...rant gas Temperature difference between suction and discharge air is large enough approx 10 deg or more Check for clogging of air filter Measure temperature of suction and discharge air of air conditi...

Page 33: ...d 9 3 8 1 3 Turn the disconnect switch ON to supply power single phase 220 240 V to the outdoor unit This makes it possible to force open two solenoid valves SVA and SVB in the refrigeration circuit F...

Page 34: ...ow and wide tube service valves as indicated in table below Refer to Service Valve Construction shown later 8 4 2 Connect the vacuum pump and a manifold valve as shown in either Fig 9 2 or Fig 9 3 dep...

Page 35: ...8 After removing the vacuum hoses from the service valves replace the flare nuts and bonnets on the valves The refrigerant circuit is now ready for charging 8 5 Refrigerant charging 8 5 1 After evacu...

Page 36: ...nt of refrigerant at once may damage the compressor Always charge the unit at a constant charging rate of about 100 g 8 6 Reattaching green connectors for operation 8 6 1 Turn off the power source 8 6...

Page 37: ...osition will differ depending on whether it is in gaseous or liquid phase and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in gaseous state T...

Page 38: ...tallation procedures refer to the installation manuals attached to the indoor unit and outdoor unit 38 Tool Distinction Tool Name Gauge manifold Charging hose Gas leak detector Refrigerant cylinder Ch...

Page 39: ...quickly 3 Checking for sealing Use nitrogen gas for the pressurized gas and never use a refrigerant other than R407C Also do not use oxygen or any flammable gas 4 Evacuation Use a solenoid valve inst...

Page 40: ...f the volume of refrigerant in the cylinder becomes less than 20 of the fully charged amount the composition of the refrigerant starts to change Thus do not use the refrigerant if the amount in the re...

Page 41: ...ubes utilizing substitution with nitrogen N2 in the refrigerant circuit of the unit Leave ends of tubes open during welding 4 Checking for sealing Use nitrogen gas for the pressurized gas and never us...

Page 42: ...ing the air conditioning unit Example In case of charging refrigerant to a unit requiring 0 76Kg using a capacity of 10Kg cylinder the minimum necessary amount for the cylinder is 0 76 10 x 0 20 2 76K...

Page 43: ...ns given in 10 6 In case refrigerant is leaking and completely carry out repairs Only then should you recharge the refrigerant 9 8 Retro fitting existing systems 9 8 1 Use of existing units Never use...

Page 44: ...Relay R2 Relay R1 Power relay PR2 Power relay PR1 Terminal Plate 3P To Power supply Terminal Plate 12P To Indoor Unit A B and either Indoor Unit C or Dual System Kit Electric Parts UNTIL 31 12 2002 C...

Page 45: ...Compressor Motor Capacitor C4 Timer T Fan Motor Capacitor C1 Fan Motor Capacitor C2 Power relay PR1 Power relay PR2 Relay R4 Relay R3 Relay R2 Relay R1 35 F 40 F 5 F 5 F Electric Parts Terminal Plate...

Page 46: ...Electric Parts Terminal Plate 1 5P To Outdoor Unit Terminal Plate 2 4P To Indoor Unit C1 Terminal Plate 3 4P To Indoor Unit C2 Solenoid coil SVC 1 Solenoid coil SVC 2 PCB Ass y Dual System Kit DKR5555...

Page 47: ...where power supply lines are connected on the terminal plate Fig 12 2 11 1 3 Measurement of Insulation Resistance for Electrical Parts Disconnect the lead wires of the desired electric part from term...

Page 48: ...the multimeter to the maximum value The capacitor is good if the pointer bounces to a great extent and then gradually returns to its original position The range of deflection and deflection time diffe...

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