TECALEMIT TEC 4000 Installation, Operation And Maintenance Instructions Download Page 1 | Manualshive

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4000

4-Post 4-Tonne Hoist

TEC4000

TEC4011 ‘Wheels-Free’ Beams

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Summary of Contents for TEC 4000

Page 1: ...4000 4 Post 4 Tonne Hoist TEC4000 TEC4011 Wheels Free Beams...

Page 2: ...n and free from oil or grease 5 Do not directly spray or hose the hoist with water as it will eventually cause corrosion and shorten the life of the hoist 6 Always return the operating switch to the h...

Page 3: ...st be 415V 3 phase plus neutral 50Hz The wire conductor size must 2 be a minimum 7 strand 2 5 mm cross sectional area and copper 3b An air supply to the hoist is required with 5 5 to 8 bar pressure 70...

Page 4: ...in on the clutch and refit the clutch to the crossmember Note The four clutches are preset for each corner and must not be mixed up or damaged in any way 9 Remove the clutch rods from the columns and...

Page 5: ...ulic oil into the reservoir Do not fill completely A On Basic Hoist Connect the right hand black nylon tube from the power pack to the elbow connector on the back of the column B On Wheels Free Hoist...

Page 6: ...xpel any 23 Apply a liberal coating of SAE 140 oil to the clutch rods and to the cables over their entire lengths raise and lower the hoist to get full coverage Apply some oil to the clutch actuator p...

Page 7: ...ks in front of and behind the wheels Manual chocks should be used on at least one wheel 3 Check the hoist area is clear of people and obstructions then raise hoist to desired height for working on the...

Page 8: ...3 Engage the interlock pins at both ends of the hoist 4 Check the floor area beneath the hoist is clear of people and obstructions Disengage the column hooks and lower the hoist to the floor 5 Check...

Page 9: ...top of each column 9 Feed the new cable through the top of each column around the crossmember pulley and into the power track 10 Refit the cables to the cable anchor plate and fit the retaining plate...

Page 10: ...hydraulic hose should burst the flow control valve at the cylinder will prevent the hoist from falling The hoist will lower at the normal speed 1 Option a if it is necessary to remove a vehicle from t...

Page 11: ...d Solenoid valve not opening e No power to hoist f Solenoid faulty g Lower switch faulty h Wiring is loose a Pivot is dry or corroded b Spring is broken c Air cylinder seized a No air pressure b Air...

Page 12: ...er Cover M6 x Socket Head Cap Screw Retaining Washer Thrust Washer Locking Plate M6 x Socket Head Cap Screw Cresent Clip 2 Shaft Circlip 1 1 4 Shaft Guide Bush Washer 6 mm Flat Washer Hook Spring Spri...

Page 13: ...5 21 36 23 44 1 52 54R 57 10 55 56 63 3 2 9 64 11 58 54L 60 62 61 60 59 65 47 35 39 39 40 34 37 25 33 4 5 7 8 6 16 30 26 27 14 13 44 32 28 31 43 45 29 42 37 27 51 20 49 39 42 22 50 17 12 18 19 24 21 F...

Page 14: ...ter Washer 6mm Zn Plate Bright Steel Nut Hex M6 Strap Cable Assembly B Cable Assembly C Cable Assembly A Cable Assembly D Cable Pulley Dia 50 x 30 Plain Bearing Thrust Washer Spacer Axle Track Locking...

Page 15: ...84B 84A 75 73 74 75 73 74 75 73 74 79 77 78 83 75 73 74 67 82 66 81 80 68 77 74 73 75 76 76 75 74 73 75 78 79 84D 84C Ropes Detail B 69 D 72 C 70 A 71 FIG 2 Page 14...

Page 16: ...raulic Cylinder Assembly Barrel and End Cap Assembly Air Breather Ryco No 67 Seal Piston Hallite Hallprene R10984S Circlip DIN1400 0570 Wear Ring 040118 Piston O Ring BS 117 Piston Rod O Ring Gland BS...

Page 17: ...88 106 85 87 86 103 104 105 102 101 90 92 91 100 99 95 88 89 91 92 90 96 96a 97 98 94 93 FIG 3 Page 16 107...

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Page 20: ...w M6 x 10L Button Head Link Bush Air Cylinder Elbow 1 8 BSP M F Straight Adaptor 6 Tube Spring Stop M6 x 35 Hex Hd Bolt Shakeproof Washer Air Pipe Assy Elbow Connector 6 Tube Equal Tee Connector 6 Tub...

Page 21: ...09 217 216 218 194 202 210 213 214 210 217 206 210 245 237 236 235 193 244 239 238 234 200 205 220 219 218 229 216 224 232 231 230 210 218 223 217 196 218 212 203 218 199 209 200 228 229 243 205 206 2...

Page 22: ...4 8A AND SET RESET TO H Locking Switch KLOCKNER MOELLER TO AUS X E 2 2 kW Motor 3 PH 415 V 2875 RPM 50 Hz 1 2 2 3 L1 L2 L3 4 T1 T1 T2 T2 4 6 6 T3 T3 N R B W Strip Connector 20 A 500V RED RED RED BLUE...

Page 23: ...Page 22 Note...

Page 24: ...rol valves grease guns grease nipples hose assemblies as original equipment for automotive manufacturers and mobile servicing equipment Through associated companies around the world Tecalemit also imp...

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