12.Use a spirit level to establish the slope of the floor
and which column is at the highest point. The other
three columns must be packed up to exactly the
same height.
THIS REQUIREMENT IS CRITICAL FOR ACCURATE
WHEEL ALIGNMENT
Now adjust the power column by packing until it is
vertical when checked using a spirit level on the
clutch rod. Fit one hold-down bolt to the front of the
base plate on the power column only. Do up snug
tight only.
Note:
The hold-down bolts must be a minimum of 16
mm diameter (thread size). If expanding-type masonry
anchors are used, they must not be installed within 150
mm of any edge or crack or other fastener and must be
a minimum of 16 mm (thread size), e.g. Ramset Trubolt
T16100 or Hilti stud anchor HSAM 16x110.
13.Fit the two rubber strips to the edges of the power
pack and mount it on the column with two M6 nuts
and spring washers. Mount the top limit switch to
the column. Check the limit switch roller lever is
sloping down at 30° and does not rub on the
column. Connect up the hydraulic hose to the
power pack. Make sure the hose hangs straight
down beside the column and across to the track
and does not rub on the side of the column. If the
hose will not hang correctly, rotate the hose fitting at
the hydraulic cylinder to remove any twist in the
hose. Pour 8 litres (two containers) of hydraulic oil
into the reservoir. Do not fill completely.
(A) On Basic Hoist
Connect the right hand black nylon tube from
the power pack to the elbow connector on the
back of the column.
(B) On Wheels-Free Hoist
Fit a tee connector and 40 mm long tube to the
right hand black tube from the power pack. Fit
the 40 mm tube to the elbow connector on the
power column. From the other branch of the
tee run a length of tube up and across the roof to
the diagonally opposite column and fit to the elbow
at the back of the column.
(C) On Both Hoists
Connect an air line from the filter lubricator to
the left hand black nylon tube on the power
pack. Press the column hook button on the
power pack and check all four column hooks
operate. Listen for any air leaks.
14.Connect the power supply from the mains isolator
switch, adjacent to the hoist, to the terminal strip in
the control box using 7-strand copper wire of
2
2.5 mm cross sectional area. Turn the main switch
to up momentarily and check the motor direction - it
must be anti-clockwise rotation when viewed from
above. If the direction is wrong, switch off the
mains isolator and reverse two of the wires to the
control box. Switch on the isolator and recheck the
motor direction.
FIG. C Drive on Ramps and Wheel Stops
WHEEL STOP
CROSSMEMBER
RAMP ANGLE
CROSSMEMBER
NOTE: THIS BRACKET GOES
NEAREST THE COLUMNS
RAMP ASSEMBLY
Clutch
Actuator
Pulley
Cable Pulley
Column
Cable
Cable
Adjusting Nut
Spanner Flats
Clutch Rod
Clutch
Clutch
Actuator Pivot
FIG. D Column Safety Devices
Clutch Spring
Page 4
Summary of Contents for TEC 4000
Page 1: ...4000 4 Post 4 Tonne Hoist TEC4000 TEC4011 Wheels Free Beams...
Page 18: ......
Page 19: ......
Page 23: ...Page 22 Note...