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Te Pari Racewell HD3, HD4 & HD6 Operators Manual

Racewell HD 

SHEEP HANDLING SYSTEMS

Hazard Identification 

The Racewell Drafter has moving gates positioned at both the front and rear of the unit. Keep 
hands clear to avoid the risk of a crush injury when the machine is operational. 

Crush hazard

WARNING

!

!

Entry gate

The entry gate will move when switch position is changed on the dashboard or the 
blue sensor is covered. Be sure to keep your limbs, head and body out of the area of 
movement area

All above hazards can be activated be the double foot pedals. unplug when not in use

Clamp wall

The clamp wall will move quickly and with force when the catch or release button 
on dashboard or button on remote is pressed. It is also activated when one of the 
blue and one of the black eyes are covered. It can also be activated if the foot pedal 
is connected to the clamp / release plug on the underside of the handler. Depending 
o the adjustment of the wall it is possible for the wall to come in contact with the 
opposite side of the clamp and weigh area. This is a potential crush hazard. Be sure to 
keep your limbs, head and body out of the area of movement area. Please ensure the 
machine is turned off or this switch is set to manual before adjusting the clamp wall 
width. Failure to do so could result in the clamp being activated and personal injury. 
It is also possible to remove the air hoses on the cylinder to make adjustment easier

Tilt

If the handler is fitted with a tilt option 

– The tilt will move when the tilt switch position 

is changed on the dashboard or button on remote is pressed. It can also be activated 
if the foot pedal is connected to the Hoist Up/Down plug on the underside of the 
handler. Ensure the entry gate is closed before tilting. This is a potential crush hazard. 
Be sure to keep your limbs, head and body out of the area of movement area

Tilt

Service position

. If the tilt is up to allow access to the control box under the floor be sure 

that the power is disconnected to the machine and that a chock is put in place to prevent 
the tilt from coming down while working on the handler. This is a potential crush hazard. 
Be sure to keep your limbs, head and body out of the area of movement area

Draft gates

The draft gates will move when the switch position is changed on the dashboard or 
gate buttons pressed on the remote. Be sure to keep your limbs, head and body out 
of the area of movement area. Draft gates may activate from signals received from the 
scale causing unexpected movement

All the above hazards are applicable during manual or automatic operation.

Summary of Contents for Racewell HD3

Page 1: ...Operators Manual Racewell HD3 HD4 HD6 Sheep Handlers ...

Page 2: ...ing the air fittings and connecting the compressor 4 Power Supply 4 Remote Control 5 Dashboard controls 6 7 Positioning the sensors eyes 8 Anti backing hook 9 Adjusting the clamp and weigh area width 9 Adjusting the lead up race 9 Trouble shooting guide 10 13 Hazard Identification 14 EC Declaration of Conformity Machinery 15 Contact us Back ...

Page 3: ... 3 Te Pari Racewell HD3 HD4 HD6 Operators Manual Racewell HD SHEEP HANDLING SYSTEMS Main components of your Racewell handler 2 Draft Gates Entry Gate Clamp andWeigh Area Leadup Race ...

Page 4: ...the power source Attaching the air fittings and connecting the compressor Connect the air line to the Racewell handler The connection is located underneath the Clamp and Weigh Area If the compressor is located some distance away from the racewell handler it is recommended that you include a water trap on the line to avoid condensation getting to the handler pneumatics The image above shows a desig...

Page 5: ...ll HD3 HD4 HD6 Operators Manual Racewell HD SHEEP HANDLING SYSTEMS Remote Control All remotes have the following buttons The remote is powered by x2 AA batteries HD3 HD4 HD6 Tilt Up Down Clamp Clamp Release Draft gates ...

Page 6: ...racewell Handler off when you have finished working Draft gates The draft gate switch will move the postion of the Drafting gates to the left or right When Auto drafting the switch must be set to AUTO The draft gate direction can be changed at any time during weighing and drafting should you wish to change the direction manually Release button When set to AUTO the sheep will be automaticlly releas...

Page 7: ...l open at the same time as the clamp releases allowing for faster flow into the machine Open The entry gate will remain open regardless of the sensors on the side of the Handler Thisoption is very useful when doing tasks such as treatments and the animals are not being weighed as it provides continuous flow Recommended postion is AUTO Catch The catch button will activate the clamp This button is u...

Page 8: ...sors eyes Blue Eyes These activate the closing of the entry gate to stop the next sheep coming in while there is one being weighed The backing hook in the lead up race is also activated by these eyes Black eyes When one of the blue eyes is covered and one of the black eyes is covered the clamp will activate and a sheep will be caught and weighed It is important that the eyes are positioned correct...

Page 9: ...stment easier The width of the clamp and weigh area can be adjusted to suit different size animals Ideal adjustment will catch the sheep with the clamp wall parellel with the other side and minimise movment of the clamp wall to catch a sheep Size can also be adjusted differently from front to back if required The length of the squeeze clamp wall ram can also be adjusted In the middle of the moving...

Page 10: ...aptor Faultly 12v Adaptor Faulty On Off switch Wire loose off in autobox No air to unit Check the12v adaptor cord is firmly connected Checkallextensioncords Check for external damage to the adaptor and using a multimeter check the adaptor output is at least 11 volts Check the On Off switch and wiring to it Check wiring generally for breaks or chew marks Check the air lines and compressor SHEEP UNI...

Page 11: ... the airlines CRUSH WALL IS NOT OPERATING QUICKLY ENOUGH Low air pressure Check the compressor require 90 120psi TILT GOING BACK OR CREEPING OVER Faulty switch Faulty solenoid Air leak Repair or replace the switch Replace solenoid Check joints and lines and remedy as required Remove air line and see if there is air flow leaking through the valve If so contact support UNIT IS NOT CATCHING PROPERLY ...

Page 12: ...ld the top flat of the crush wall should be about vertical Check for air leaks to ram and replace hosing SHEEP ARE GETTING TOO FAR THROUGH THE UNIT Wall not adjusted for animal size Eye lengths are too short Potentiometer increase decrease knob Compressor Air leak Adjust the wall Adjust the black eyes closer to the blue ones so the sheep is caught further back Adjust upwards to increase pressure C...

Page 13: ...rea including build up of dirt or muck underneath Check battery is in a charged state Check indicator to unit cord Electrical interference from a short can affect your indicator Battery and unit charges must be kept dry NOT AUTOMATICALLY DRAFTING OR RELEASING Comms cable fault Incorrect indicator settings Communicationcablefromindicatortounitisdamaged or has dirty terminals clean terminals with CR...

Page 14: ...r this switch is set to manual before adjusting the clamp wall width Failure to do so could result in the clamp being activated and personal injury It is also possible to remove the air hoses on the cylinder to make adjustment easier Tilt If the handler is fitted with a tilt option The tilt will move when the tilt switch position is changed on the dashboard or button on remote is pressed It can al...

Page 15: ...escent Oamaru Otago 9494 Country New Zealand Responsible Patrick Blampied ISO 14120 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards IEC 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design I...

Page 16: ...epari com REST OF WORLD admin tepari com AUSTRALIA OFFICE 44 Ricky Way Epping Melbourne 3076 VIC PHONE 1800 650 682 EMAIL sales au tepari com accounts accounts au tepari com Thank you for your purchase enjoy your new Te Pari Racewell HD Sheep Handlers from the Te Pari team Warranty Claims and Returns Form https www tepari com contact us warranty claim ...

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