114-94467
Rev. C
30
of 31
7.
END OF LINE TEST
ATTENTION: The assembled Charge Inlet must be tested electrically and mechanically to applicable
requirements, including High Voltage test.
As a minimum, the following tests should be performed:
•
Isolation Resistance:
Test Voltage: 500 V DC
Inspection Duration: 1 s
min. R
iso
: 200 M
Ω
pin-to-pin, excluding CP-to-Proxi and CP/Proxi-to-PE
a) L1, L2, L3 and N against PE
b) L1 against L2
c) L2 against L3
d) L3 against N
e) DC+ against DC-
•
Dielectric Strength:
Test Voltage: 2000 V AC
Inspection Duration: 1 s
max. Leakage current: 10 mA
pin-to-pin, excluding CP-to-Proxi and CP/Proxi-to-PE
a) L1, L2, L3 and N against PE
b) L1 against L2
c) L1 against L3
d) L1 against N
e) L2 against L3
f) L2 against N
g) L3 against N
h) L1, L2, L3 and N against AC multicore shield
i)
DC+ against DC-
j)
DC+ and DC- against HV cable shield
•
Correct pinning of all contacts
•
Check seals for correct seating by leakage check of completed Charge Inlet Harness Assembly (Air
pressure test)
•
Functionality check of actuator: Drive (first) in lock and (second) in unlock position. During this operation,
the pinning will be checked on correctness and the actuator pull cable becomes pulled back in end
position.