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408-2281

8

 of 8

Rev 

CD

Figure 7 (End)

Figure 8

DIE 

ASSEMBLY

GAGE ELEMENT

Tip Width

(Max)

Radius

(Max)

GO

NO-GO

59877-1 16.205-16.213 

[.6380-.6383]

16.609-16.612 

[.6539-.6540]

16.15 

[.636]

8.08 

[.318]

68006

-0

6.248-6.256 

[.2460-.2463]

6.652-6.655 

[.2619-.2620]

6.20 

[.244]

3.10 

[.122]

68007

-0

7.518-7.526 

[.2960-.2963]

7.922-7.925 

[.3119-.3120]

7.47 

[.294]

3.73 

[.147]

68008

-1

68008-1

9.195-9.202 

[.3620-.3623]

9.599-9.601 

[.3779-.3780]

9.14 

[.360]

4.57 

[.180]

68009

-0

11.379-11.387 

[.4480-.4483]

11.783-11.786 

[.4639-.4640]

11.33 

[.446]

5.66 

[.223]

68010

-0

68010-2

13.818-13.825 

[.5440-.5443]

14.221-14.224 

[.5599-.5600]

13.77 

[.542]

6.88 

[.271]

68011-1 15.037-15.044 

[.5920-.5923]

15.441-15.443 

[.6079-.6080]

14.99 

[.590]

7.49 

[.295]

314948-1 16.205-16.213 

[.6380-.6383]

16.609-16.612 

[.6539-.6540]

16.15 

[.636]

8.08 

[.318]

314964-1 15.037-15.044 

[.5920-.5923]

15.441-15.443 

[.6079-.6080]

14.99 

[.590]

7.49 

[.295]

1976441-1 15.037-15.044 

[.5920-.5923]

15.441-15.443 

[.6079-.6080]

14.99 

[.590]

7.49 

[.295]

1976442-1 16.205-16.213 

[.6380-.6383]

16.609-16.612 

[.6539-.6540]

16.15 

[.636]

8.08 

[.318]

1976443-1 16.205-16.213 

[.6380-.6383]

16.609-16.612 

[.6539-.6540]

16.15 

[.636]

8.08 

[.318]

Suggested Plug Gage Design for 

Insulation Sealing Section of Crimping Chamber

Die Closure 

Configuration

GO 

Gage Element

NO-GO

Gage Element

R

25.4 [1.00] 

Min Typ

W

Inspection of 

Wire Barrel Section of Crimping Chamber

“GO” Gage Element Must 

Pass Completely Through 

Crimping Chamber

“NO-GO” Gage Element May 

Enter Partially, But Must Not 

Pass Completely Through 

Crimping Chamber

Inspection of 

Insulation Sealing Section of Crimping Chamber

Dies are Bottomed But 

Not Under Pressure

Plug Gage

Wire Barrel Section of 

Crimping Chamber

Front of Die Assembly

Back of Die Assembly

Plug Gage

Dies are Bottomed But 

Not Under Pressure

Insulation Sealing Section of 

Crimping Chamber

“GO” Gage Element Must 

Pass Completely Through 

Crimping Chamber

“NO-GO” Gage Element May 

Enter Partially, But Must Not 

Pass Completely Through 

Crimping Chamber

Summary of Contents for COPALUM 408-2281

Page 1: ...stent wearing it is important that the dies are used as the set To avoid personal injury make sure to close the yoke of the hydraulic crimping head and fully insert the pin When operating the power un...

Page 2: ...48 55832 277157 14 60 28 280 6 8 80 16 983 8 22 23 7 8 12 70 1 2 68007 0 277149 55833 55834 277158 21 90 42 420 4 13 80 26 818 6 25 40 1 17 45 11 16 68008 1 68008 1 277150 55835 55836 277159 35 00 67...

Page 3: ...68011 1 0058422 1 1752787 1 696881 696821 696825 696961 696963 696863 87 20 168 872 3 0 68 60 133 000 2 0 25 40 1 59877 1 696884 696823 696893 696849 110 94 214 928 4 0 85 94 166 500 3 0 25 40 1 3149...

Page 4: ...mp apply a spray dry lubricant to the crimping area of the dies to reduce sticking of the terminal in the dies 2 Position the terminal in the stationary die nest with back of tongue resting against di...

Page 5: ...second alternate method is This method is only slightly different than the first preferred method The difference is when the wire is inserted into the wire barrel 1 Before each crimp apply a spray dr...

Page 6: ...et assembly DO NOT mix dies from different die assemblies or the same die assemblies Die part numbers for each die assembly are listed in Figure 6 To avoid personal injury ALWAYS DISCONNECT electrical...

Page 7: ...ble commercial degreaser that will not affect the painted alignment dots 2 Inspect the crimp area for flattened chipped cracked worn or broken areas If damage is evident the die assembly must be repla...

Page 8: ...23 15 441 15 443 6079 6080 14 99 590 7 49 295 1976442 1 16 205 16 213 6380 6383 16 609 16 612 6539 6540 16 15 636 8 08 318 1976443 1 16 205 16 213 6380 6383 16 609 16 612 6539 6540 16 15 636 8 08 318...

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