background image

408-2281

2

 of 8

Rev 

CD

† 

For Reference Only

         

 Silver Plated

Figure 2 (Cont’d)

Ring Tongue (RT) 

Single Hole Terminal

Insulation 

Barrel

Wire 

Barrel

Tongue

Ring Tongue (RT) 

Double Hole Terminal

Butt Splice (BS)

Transitional Butt Splice (TS)

Wire Strip Length (See Table)

B

1 Layer of 

Insulation

Wires

2 Layers of 

Insulation

 B

A

Insulation 

Barrels

Wire 

Barrels

Blue Ring

Hole for 

Copper Wire

Hole for 

Aluminum Wire 

Flag Ring Tongue (RT) 

Terminal

Wire Chamfer Recommended

Wires

Chamfered Edge 

(Wires Will Fuse 

Together)

TERMINAL (RT)

BUTT 

SPLICE 

(BS)

 WIRE

DIE

ASSEMBLY

CRIMPING 

HEAD

SINGLE 

HOLE

DOUBLE 

HOLE

ALUMINUM

COPPER

STRIP LENGTH 

±1.59 [1/16]

mm

(CMA)

AWG

mm

2

 

(CMA)

AWG

A

(Insulation)

B

(Wire)

277147-[ ]

277156-[ ]

8.60 

(16,564)

8

4.80 

(9,354)

10

0

22.23 

[7/8]

11.11 

[7/16]

68006

-0

58422-1
69066

-0

1752787-1
1752877-1

277148-[ ] 55832-[ ]

277157-[ ]

14.60 

(28,280)

6

8.80 

(16,983)

8

22.23 

[7/8]

12.70 

[1/2]

68007

-0

277149-[ ]

55833-[ ]
55834-[ ] 

277158-[ ]

21.90 

(42,420)

4

13.80 

(26,818)

6

25.40 

[1]

17.45 

[11/16]

68008

-1

68008-1

277150-[ ]

55835-[ ]
55836-[ ] 

277159-[ ]

35.00 

(67,872)

2

22.00 

(42,615)

4

31.75 

[11/4]

19.10 

[3/4]

68009

-0

277151-[ ]

55837-[ ]
55838-[ ] 

277160-[ ]

55.50 

(107,464)

1/0

34.30 

(66,500)

2

32.54 

[1 9/32]

25.40 

[1]

68010

-0

227152-[ ]

55839-[ ]
55844-[ ] 

277161-[ ]

71.30 

(138,168)

2/0

53.90 

(104,500)

1/0

34.93 

[1 3/8]

25.40 

[1]

314964-1

68011-1

00

58422-1

1752787-1

277153-[ ] 55840-[ ]

277162-[ ]

87.20 

(168,872)

3/0

68.60 

(133,000)

2/0

34.93 

[1 3/8]

25.40 

[1]

59877-1

55841-[ ] 

110.94 

(214,928)

4/0

85.94 

(166,500)

3/0

33.34 

[1 5/16]

25.40 

[1]

314948-1

TRANSITIONAL BUTT SPLICE (TS)

277163-[ ]

55.50 

(107,464)

1/0

22.00 

(42,615)

4

32.54

[1 9/32]

25.40

[1]

68010

-0

58422-1
69066

-0

1752787-1
1752877-1

277164-[ ]

21.90 

(42,420)

4

8.80 

(16,983)

8

25.40

[1]

17.45

[11/16]

68008-1

277165-[ ]

21.90 

(42,420)

4

22.00 

(42,615)

4

25.40

[1]

17.45

[11/16]

68008

-1

68008-1

277168-[ ]

87.20 

(168,872)

3/0

53.90 

(104,500)

1/0

34.93

[1 3/8]

25.40

[1]

59877-1

58422-1

1752787-1

Summary of Contents for COPALUM 408-2281

Page 1: ...stent wearing it is important that the dies are used as the set To avoid personal injury make sure to close the yoke of the hydraulic crimping head and fully insert the pin When operating the power un...

Page 2: ...48 55832 277157 14 60 28 280 6 8 80 16 983 8 22 23 7 8 12 70 1 2 68007 0 277149 55833 55834 277158 21 90 42 420 4 13 80 26 818 6 25 40 1 17 45 11 16 68008 1 68008 1 277150 55835 55836 277159 35 00 67...

Page 3: ...68011 1 0058422 1 1752787 1 696881 696821 696825 696961 696963 696863 87 20 168 872 3 0 68 60 133 000 2 0 25 40 1 59877 1 696884 696823 696893 696849 110 94 214 928 4 0 85 94 166 500 3 0 25 40 1 3149...

Page 4: ...mp apply a spray dry lubricant to the crimping area of the dies to reduce sticking of the terminal in the dies 2 Position the terminal in the stationary die nest with back of tongue resting against di...

Page 5: ...second alternate method is This method is only slightly different than the first preferred method The difference is when the wire is inserted into the wire barrel 1 Before each crimp apply a spray dr...

Page 6: ...et assembly DO NOT mix dies from different die assemblies or the same die assemblies Die part numbers for each die assembly are listed in Figure 6 To avoid personal injury ALWAYS DISCONNECT electrical...

Page 7: ...ble commercial degreaser that will not affect the painted alignment dots 2 Inspect the crimp area for flattened chipped cracked worn or broken areas If damage is evident the die assembly must be repla...

Page 8: ...23 15 441 15 443 6079 6080 14 99 590 7 49 295 1976442 1 16 205 16 213 6380 6383 16 609 16 612 6539 6540 16 15 636 8 08 318 1976443 1 16 205 16 213 6380 6383 16 609 16 612 6539 6540 16 15 636 8 08 318...

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