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TCE Group S.r.l.

Installation, use and maintenance manual

–

Serie NEOS

Summary

Dichiarazione di conformità

Declaration of conformity

....................................................................................... 1

Section 1 ...................................................................................................................................................... 5

DECLARATION OF CONFORMITY ............................................................................................................................. 6

PRODUCER INFORMATION ..................................................................................................................................... 6

SERVICE CENTER ..................................................................................................................................................... 6

PRESENTATION ....................................................................................................................................................... 7

Graphic Conventions ........................................................................................................................................... 8
Pictograms .......................................................................................................................................................... 8

ATTACHED DOCUMENTATION ................................................................................................................................ 9

Section 2 .................................................................................................................................................... 10

WARRANTY .......................................................................................................................................................... 11

GENERAL SAFETY RULES ....................................................................................................................................... 12

Warning ............................................................................................................................................................ 12
Safety Rules....................................................................................................................................................... 12

DESCRIPTION and INTENDED USE ......................................................................................................................... 13

TECHNICAL DATA .................................................................................................................................................. 13

UNINTENTED USE ................................................................................................................................................. 13

DATA SHEET .......................................................................................................................................................... 14

Residual risks..................................................................................................................................................... 16

Section 3 .................................................................................................................................................... 18

WARNINGS ........................................................................................................................................................... 19

UNPACKING INSTRUCTIONS ................................................................................................................................. 19

INSTALLATION LOCATION ..................................................................................................................................... 19

HANDLING ............................................................................................................................................................ 19

Manual handling ............................................................................................................................................... 19

INSTALLATION AND CONNECTION ........................................................................................................................ 20

USE ....................................................................................................................................................................... 21

Problems ........................................................................................................................................................... 21
Use procedures ................................................................................................................................................. 22

Section 4 .................................................................................................................................................... 24

MAINTENANCE ..................................................................................................................................................... 25

Safety ................................................................................................................................................................ 25
Periodic maintenance ........................................................................................................................................ 25
Extraordinary Maintenance ............................................................................................................................... 25

DECOMMISSIONING ............................................................................................................................................. 26

Device deactivation ........................................................................................................................................... 26
Disposal ............................................................................................................................................................ 26

Summary of Contents for 0

Page 1: ...amending Annex II of Directive 2011 65 EU Direttiva 2012 19 UE nota come RAEE Directive 2012 19 UE known as RAEE Direttiva 2001 95 CE nota Sicurezza generale dei prodotti Directive 2001 95 CE known as General safety of the products Norma IEC 61882 2016 metodo di analisi dei rischi secondo il metodo HAZOP Standard IEC 61882 2016 risk analysis method according to the HAZOP method Norma IEC 61511 1 2...

Page 2: ...TCE Group S r l Installation use and maintenance manual Serie NEOS 2 ...

Page 3: ...S T A L L A T I O N U S E A N D M A I N T E N A N C E M A N U A L E V O S E S e r i e s B a t t e r y C h a r g e r TCE Group S r l Head office via Giuseppe di Vittorio 5 9 35046 Borgo Veneto Padova ITALIA Tel 39 042989290 E mail info tce italy it Website www tcechargers com ...

Page 4: ...ULES 12 Warning 12 Safety Rules 12 DESCRIPTION and INTENDED USE 13 TECHNICAL DATA 13 UNINTENTED USE 13 DATA SHEET 14 Residual risks 16 Section 3 18 WARNINGS 19 UNPACKING INSTRUCTIONS 19 INSTALLATION LOCATION 19 HANDLING 19 Manual handling 19 INSTALLATION AND CONNECTION 20 Preliminary checks 20 Installation 20 Preparation 20 Electric Connection 21 USE 21 Problems 21 Use procedures 22 Section 4 24 M...

Page 5: ...TCE Group S r l Installation use and maintenance manual Serie NEOS 5 Section 1 Declaration of conformity Producer information Documentation information Attached documentation ...

Page 6: ...NG THE DEVICE IN ANY FORM CHECK THE PRESENCE OF THE DECLARATION OF CONFORMITY NOTE IF THE DEVICE IS GIVEN TO A THIRD PARTY ALL THE DOCUMENTATION MUST BE GIVEN TOGETHER WITH IT PRODUCER INFORMATION Company Name TCE Group S r l Head Office Via G di Vittorio 5 9 35046 Borgo Veneto PD VAT Nr 04458670280 Office Telephone 39 0429 89290 SERVICE CENTER The authorized assistance on the EVO SE Series is per...

Page 7: ...c relating to the operations to be carried out in depth This manual contains proprietary information and cannot be partially supplied to third parties for any use and in any form without the prior written consent of the company TCE Group S r l TCE Group S r l declares that the information contained in this manual is congruent with the technical and safety specifications of the EVO SE Series to whi...

Page 8: ...FER WARNING WARNING INDICATIONS INDICATE THOSE PROCEDURES WHICH TOTAL OR PARTIAL NON COMPLIANCE MAY CAUSE DAMAGE TO THE DEVICE ITS COMPONENTS AND MAY EXPOSE PEOPLE TO DANGER DANGER THE DANGER INDICATIONS INDICATE THOSE PROCEDURES WHICH A TOTAL OR PARTIAL NON COMPLIANCE MAY CAUSE DAMAGE OR INJURY TO THE HEALTH OF PEOPLE SERIOUS DAMAGE TO THE DEVICE Pictograms Nel dispositivo sono presenti i seguent...

Page 9: ... maintenance manual Serie NEOS 9 ATTACHED DOCUMENTATION NOTE BEFORE USING THE DEVICE CHECK THE PRESENCE OF ALL THE ATTACHED DOCUMENTATIONS NOTE IF IT IS GIVEN TO A THIRD PARTY ALL THE DOCUMENTATION OF THE DEVICE MUST BE DELIVERED WITH IT ...

Page 10: ...TCE Group S r l Installation use and maintenance manual Serie NEOS 10 Section 2 Warranty General safety rules Technical specifics Intended and unintended use Residual risks ...

Page 11: ... of the manufacturer 6 5 Only the original purchaser who has complied with the ordinary maintenance instructions contained in the manual can benefit from this guarantee Our warranty liability expires when the original owner relinquishes ownership of the product or changes have been made to the product 6 The warranty does not include damage resulting from excessive stress such as the use of the pro...

Page 12: ... SE Series is used the standards of the country will in any case have priority over those in the documentation NOTE THE MANUFACTURER CANNOT BE HELD IN ANY CASE LIABLE FOR ACCIDENTS OR DAMAGES RESULTING FROM THE INAPPROPRIATE USE OF THE DEVICE AS WELL AS EVEN PARTIAL NON COMPLIANCE WITH THE SAFETY RULES AND INTERVENTION PROCEDURES DESCRIBED IN THE DOCUMENTATION Failure to comply with the rules of u...

Page 13: ...e charger and the surrounding environment The control board offers safety on the charging cycle as it monitors the various charging phases making sure that the recorded and read values are always within an optimal range for the connected battery The fuse installed inside the device offers protection against short circuit and reverse polarity All TCE Group S r l devices are equipped with different ...

Page 14: ...S 35 36160 160 7 90 12 S S 9 00 39 S S 35 36180 180 9 80 13 S S 50 48060 60 3 80 6 C S 4 50 20 C S 16 48080 80 5 00 8 C S 6 00 27 C S 16 48100 100 6 40 10 C S 7 60 33 S S 25 48120 120 7 80 12 C S 9 10 39 S S 25 48140 140 9 00 14 S S 35 48160 160 9 60 16 S S 35 48180 180 10 40 22 S S 50 48200 200 11 70 28 S S 50 72080 80 7 80 12 C S 9 10 26 S S 16 72100 100 9 70 15 C S 11 20 32 S S 25 72120 120 11 ...

Page 15: ...TCE Group S r l Installation use and maintenance manual Serie NEOS 15 MOB C MOB S MOB B ...

Page 16: ...ices as indicated in this document Important Do not wet the electrical connections or any parts of the device with water or other liquids Proceed with caution during the installation phases to avoid damaging the device The installation must be optimally performed by specialized personnel The electrical connection to the existing system must be performed by qualified personnel in accordance with th...

Page 17: ...sonnel involved in the use of the device must Have a qualification in the use of electrical electronic equipment Read the manual carefully to understand the correct operation of the device Comply with the safety regulations listed below Use the correct tools when repairing faults or during simple device maintenance In case of further signs or notifications applied on the device for safety reasons ...

Page 18: ...TCE Group S r l Installation use and maintenance manual Serie NEOS 18 Section 3 Installation location Handling Installation and connection Use ...

Page 19: ...ts before proceeding with the handling installation and subsequent use of the device In particular it is necessary to check some factors The product storage area must be chosen so that it cannot be hit by water steam jets and corrosive acids It must never be subjected to atmospheric agents before installation It must be fixed on a linear surface Temperature range of use 30 C to 65 C Storage temper...

Page 20: ...e packaging making sure to remove all protections inserted in order to protect the device from dust and humidity and or anything else that may occur during transport 2 Proceed to a visual check of the integrity of the charger and all its connected parts 3 Proceed with the installation of the DC connector ensuring compatibility with the battery Preparation Make sure the power and charging plugs are...

Page 21: ...le also check the condition of the battery Make sure there is no dirt or tools resting on the cells Make sure it is in good condition Make sure there are no short circuits or bad broken cells Check the fluid level in the case battery type requires it before each charge Check the status of the connection plug with the battery charger make sure that the contacts inside the plug are in optimal condit...

Page 22: ...se of people near the device during a charging cycle TCE Group S r l recommends Warn them about the various dangers caused by the device in operation gas dangers of electrocution and charging currents electromagnetic fields etc etc Provide immediately personal protective equipment ex Gloves protective helmets etc etc Try to avoid direct contact between the device and unauthorized personnel Use pro...

Page 23: ...YELLOW still Battery between 80 and 100 Final charging phase GREEN still Battery 100 Waiting for equalization cycle BLUE still Equalization phase Performing equalization cycle BLUE flashing End of equalization charge Completion of the total charging cycle RED Flashing Anomaly Check anomaly visualization on display Troubleshooting ERROR CODE DESCRIPTION PROBLEM SOLVING T Internal overheat Wait for ...

Page 24: ...TCE Group S r l Installation use and maintenance manual Serie NEOS 24 Section 4 Maintenance Disposal ...

Page 25: ...d or artificial of the area where maintenance operations are carried out must ensure the following minimum illuminance values 200 lux For any maintenance and cleaning operations in addition to the instructions contained in this manual the general safety standards and if necessary the general safety standards at work in force in the place where these operations are carried out must be observed Peri...

Page 26: ...OR IN ASSEMBLY CONFIGURATIONS DIFFERENT FROM THE ORIGINAL ONES THE MANUFACTURING COMPANY REJECTS ANY ACKNOWLEDGMENT IMPLIED OR EXPRESS OF ELIGIBILITY FOR A SPECIFIC PURPOSE OF PARTS OF THE DEVICE REUSED AFTER THE DEFINITIVE DEACTIVATION FOR ITS DISPOSAL Disposal The possibility of reusing some parts of the device is subject to the total responsibility of the user The label shows the symbol indicat...

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