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10 

TROUBLESHOOTING 

 
 
 
 

Problem

 

Probable cause

 

Solution

 

Unit has no LED display. 

 

No power from main. 

 

 

Blown fuse. 

 
 

 

P3 disconnected. 

 

Connect cord plug to main. 
Switch unit on. 

 

Replace with correct fuse rating. 
If problem persists, consult 
qualified personnel. 

 

Reconnect P3. 

No response or audible beep 
when keypad is depressed. 
  

 

Defective keypad. 

 

Microprocessor lockup 
(power surge). 

 

Replace keypad (call TBS). 

 

Switch unit off, wait 3 seconds, 
switch back on. 

Solid block of paraffin not 
melting, but will dispense some 
liquid paraffin. 
 

 

Set temp too low. 

 

Defective band heater. 

 

 

Defective solid state relay 
(K2). 

 

Increase set temp to 65

°

C. 

 

Check resistance value for 
approx. 55

 at P4 pin 4 & 1. 

 

Replace heater (call TBS). 

Paraffin not melting. No liquid 
wax dispensing, no increase in 
temperature. 

 

Keypad LED not lit. 

 

Disconnected P4. 

 

Defective controller board 
and/or firmware. 

 

Press the 

ON

 switch. 

 

Reconnect P4. 

 

Replace controller board (call 
TBS). 

Paraffin completely melted.  
Actual and set temp agree 
but unit will not dispense wax. 
 
 

 

Defective spigot heater. 

 
 

 

Defective solid state relay 
(K4). 

 

Check resistance value for 
approximately 1200

 at P3 pin 

2 and P4 pin 6. 

 

Replace controller board relay 
(call TBS). 

Paraffin completely melted.  
Actual and set temp agree 
but unit will not dispense wax, 

and

 spigot is hot to the touch. 

 

Foreign objects block spigot 
or drain. 

 

Remove foreign object. 

Spigot leaks at the handle. 

 

Defective seat cup. 

 

Replace seat cup. 

Spigot drips. 

 

Foreign debris not allowing 
closure. 

 
 

 

Seat cup not fully seated. 

 

Switch unit off and remove the 
spigot handle to expose silicone 
seat cup. Clean cup thoroughly 
and reinstall. 

 

Remove seat cup and reinstall, 
ensuring proper seal. 

Slow or limited temperature 
increase; spigot is hot to the 
touch, but paraffin does not 
flow. 

 

Defective bottom heater. 

 
 

 

Open safety over heat 
protector (thermostat). 

 

Defective solid state relay( 
K1). 

 

Check resistance value of the 
bottom heater approx. 51

 at 

P4 pins 2 and 3. 

 

Replace thermostat. 

 

 

Replace relay. 

E1 error code, temp display 
reads 

HI

 but paraffin reservoir 

not overheating. 

 

Defective bottom 
temperature sensor. 

 

Sensor disconnected P2. 

 

Defective controller board. 

 

Replace sensor (call TBS). 

 

 

Reconnect P2. 

 

Replace controller (call TBS). 

 

 

Summary of Contents for PD-120

Page 1: ...hly before proceeding with unpacking and installation TRIANGLE BIOMEDICAL SCIENCES INC 3014 CROASDAILE DRIVE DURHAM NORTH CAROLINA 27705 2507 USA 919 384 9393 FAX 919 384 9595 E MAIL tbs trianglebiome...

Page 2: ...E TABLE OF CONTENTS Topic Page Warranty card Insert A Introduction 1 Symbols and conventions 2 Overview and specifications 3 Instructions 5 Precautions and maintenance 8 Regulatory Compliance 8 Error...

Page 3: ...oprocessor controlled to maintain 1 C temperature accuracy within the paraffin reservoir A sensor positioned on the outside cylinder wall detects temperature changes precipitated by the introduction o...

Page 4: ...2 SYMBOLS AND CONVENTIONS Important Notice Refer to documentation before operation Hot Surface...

Page 5: ...3 OVERVIEW AND SPECIFICATIONS TBS Paraffin Dispenser PD...

Page 6: ...46 1mm Width 14 355 6mm Depth 16 406 4mm Voltage 120V AC 10 50 60Hz single phase Current 4 5 amps Power 540 watts Default temperature setting 55 C Maximum temperature 60 C Heat output 1885 BTU hr typi...

Page 7: ...mately 4 seconds The unit will then display PASS or FAIL in the TEMP TIME window for 4 seconds If PASS appears 06 00 will appear in the red LED window and flash until set while the SET TEMP window wil...

Page 8: ...display in the TIME mode for continuous monitoring as a clock or press the TEMP key to view the actual paraffin temperature It is not necessary to unplug the paraffin dispenser while not in use for s...

Page 9: ...ng the unit off TBS recommends that the unit be connected to a surge protector or some form of uninterrupted power source to ensure against such disruptions Occasionally check the filter located in th...

Page 10: ...gorous international quality and safety standards and has been found to be in compliance with the following regulations and specifications UL 61010A CSA 1010 1 CE EN IEC EN61010 1 Safety EN61000 3 2 H...

Page 11: ...r sounds an alarm and the SET TIME LED display flashes an error code The error code indicates one of the specific problems as described below Error code Problem E0 General system failure E1 Sensor 1 T...

Page 12: ...pense wax Defective spigot heater Defective solid state relay K4 Check resistance value for approximately 1200 at P3 pin 2 and P4 pin 6 Replace controller board relay call TBS Paraffin completely melt...

Page 13: ...r calibration procedure E2 error code display reads HI but there is no indication of overheating Defective band temperature sensor P2 disconnected Controller board failure Call TBS for replacement Rec...

Page 14: ...angle Biomedical Sciences Inc 3014 Croasdaile Drive Durham NC 27705 U S A Sales and product information sales trianglebiomedical com Customer service questions service trianglebiomedical com All other...

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