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User Manual of Solar Intelligent Energy System (SIES)

 

TBB Power Confidential              Page 

4

 of 

66

 

 

Table 1 Configuration of SIES system 

Items 

System Components 

Energier Pro bi-directional inverter 

Solar Mate MPPT charge controller 

Cyber(central monitoring) 

Smart Box 

2.1  Work Modes of SIES   

SIES has multiple work modes, which can be configured through SmartPhone APP or Web-based 

Monitoring Platform. 

2.1.1 Solar Hybrid mode 

This work mode is for those areas suffering from frequent power shedding. Energy from solar will be 

the prioritized source for powering the loads and meanwhile charging the battery. When it is sunset 

and grid is available, grid will be major source to power the loads and charge battery. Only if there 

is power blackout, will battery be discharged to power the loads. 

 

Table 2 Solar Hybrid mode 

Work Mode 

Priorities of Energy 

Source 

Description 

Solar Hybrid 

Solar > Grid > Battery 

1.  During daytime, Solar Energy has priority to power the loads 

and at the same time charge battery. 

2.  If Solar Energy is not sufficient and grid is available, the grid 

will be introduced to power the loads and charge battery. 

3.  Upon power blackout, battery will be discharged to power the 

loads. 

 

2.1.2 Energy Storage mode 

There are two scenarios: 

2.1.2.1  Scenario A: Grid is not available 

 

This work mode is mainly working for areas without grid. Energy from solar is the prioritized source 

for  powering  the  loads  and  meanwhile  charging  the  battery.  When  it  is  sunset,  battery  will  be 

discharged  to  power  the  loads.  If  battery  has  been  deeply  discharged,  SIES  will  start  the  diesel 

generator in order to power the loads and meanwhile charge the battery.   

Summary of Contents for SIES 2-4 KVA

Page 1: ...User Manual Solar Intelligent Energy System SIES Version A1 0 Date Mar 2018...

Page 2: ...olar Intelligent Energy System SIES WARNING FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON COMBUS TIBLE SURFACE ONLY CAUTION THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICIN...

Page 3: ...g our products and this manual were suitable for Solar Intelligent Energy System SIES This chapter contains important safety and operation instructions Read and keep this User Guide well for later ref...

Page 4: ...nt programmable AC output 9 2 11 Software configuration 10 2 12 Naming rules of SIES 10 2 13 System scheme of SIES 12 3 Structure 13 3 1 SIES 2 4 KVA models 13 3 2 SIES 5 8KVA models with one Solar Ma...

Page 5: ...er 43 6 2 Information displayed in Cyber 44 6 3 System Configuration 48 6 4 System Control 49 6 5 Wireless Communication 52 6 6 Firmware update 53 7 Specifications 54 7 1 SIES system configuration 54...

Page 6: ...ty 1 2 General Precaution Do not expose to dust rain snow or liquids of any type it is designed for indoor use DO NOT block off ventilation otherwise SIES system would be overheating To avoid fire and...

Page 7: ...etal melt and could cause severe burns A battery circuit breaker was built in the intelligent power distribution box 1 4 Precaution regarding photovoltaic Photovoltaic produce electrical power when ex...

Page 8: ...ehold and small business SIES assures you the continuous power and immunes to power shedding or blackout It is the reliable solution for areas where have no power supply or suffer electricity shortage...

Page 9: ...re is power blackout will battery be discharged to power the loads Table 2 Solar Hybrid mode Work Mode Priorities of Energy Source Description Solar Hybrid Solar Grid Battery 1 During daytime Solar En...

Page 10: ...be introduced to power the loads Furthermore the system can be configured whether the power from gird will be used for charging battery or completely not Table 4 Energy Storage mode Grid is available...

Page 11: ...orithm for lead acid battery or lithium ion battery Energier Pro series bi directional inverter of SIES features high conversion efficiency up to 94 and extraordinary low zero load power consumption t...

Page 12: ...y in order to deliver the maximum charging current to battery so that the energy generation of PV array can be significantly increased by as much as 30 comparing with PWM technology For detailed infor...

Page 13: ...nergy in KWh 2 6 Cyber central monitor Thanks to T Bus communication protocol Cyber can display the work status of all system components in real time including PV array inverter charger combination ba...

Page 14: ...ray will be prioritized power source and grid as supplement one as a result the charging current won t exceed the limit 2 9 AGS Automatic Generator Start With the built in AGS function SIES can automa...

Page 15: ...gh web based platform for the following functions or parameters System work modes AC input parameters Inverter parameters Battery parameters Battery charging parameters Automatic Generator Start AGS L...

Page 16: ...20A 30 30A 40 40A 45 45A 50 50A 60 60A 90 90A C L Rated DC voltage 12V M 24V S 48V DD 60 Max solar charge current 60A 60x2 2pcs 60A EEEE N A Communication Type Bluetooth GPRS GPRS and Bluetooth WIFI...

Page 17: ...ystem SIES TBB Power Confidential Page 12 of 66 CC 60 Max solar charge current 60A 60x2 2pcs 60A DDDD N A Communication Type Bluetooth GPRS GPRS and Bluetooth WIFI Wi Fi and Bluetooth 2 13 System sche...

Page 18: ...ble 12 SIES 2 4 KVA models System Components Product Models Energier Pro Bi directional Inverter 12V models CF2060L CF3090L 24V models CF2030M CF3045M 48V models CF2015S CF3020S CF4030S Solar Mate MPP...

Page 19: ...le 13 SIES 5 8KVA models with one Solar Mate MPPT System Components Product Models Energier Pro Bi directional Inverter 24V models CF5090M 48V models CF6050S CF8060S Solar Mate MPPT Charge Controller...

Page 20: ...SIES 5 8KVA with two Solar Mate MPPT System Components Product Models Energier Pro Bi directional Inverter 48V models CF6050S CF8060S Solar Mate MPPT Charge Controller 12V 24V 48V model SP60 150 x 2...

Page 21: ...60L CF3090L CF2030M CF3045M CF2015S CF3020S CF4030S Figure 9 Front Panel of Models CF5090M CF5040S CF6050S CF8060S Table 15 Parts of Eneriger Pro Alphabet Elements Alphabet Elements A Main switch E Ba...

Page 22: ...Front panel of Solar Mate MPPT BAT BAT PV PV 1 5 A B C D E F Figure 10 Front panel of Solar Mate MPPT Table 16 Parts of Solar Mate MPPT Alphabet Elements Alphabet Elements A Battery terminal D PV IN t...

Page 23: ...ergy System SIES TBB Power Confidential Page 18 of 66 3 6 Smart Box SMB 3 6 1 Smart Box with one Solar Mate MPPT Figure 11 SMB 30L60 SMB 30M60 SMB 40S60 SMB 50M60 SMB 80S60 3 6 2 Smart Box with two So...

Page 24: ...rcuit breaker only for SMB 80S60x2 H AGS terminal B Battery input circuit breaker I AC input and output terminal covered by metal plate C AC input SPD1 J Battery positive terminal D Manual bypass circ...

Page 25: ...olar Mate MPPT charger controller Smart Box Plastic bags containing all screw Battery Temperature Sensor BTS Voltage Sensor VS User s manual 1 All wiring should be done by qualified personnel to ensur...

Page 26: ...good ventilation Operating temperature 10 50 Storage temperature 40 70 Relative humidity 0 95 non condensing Cooling Forced air 4 3 Wires Selection Please find the recommend wire sizes as following ta...

Page 27: ...ere is an over current protection device for PV input and DC input in the Smart Box we still suggest to install the over current protection device as close to the PV input and battery terminal as poss...

Page 28: ...l of Solar Intelligent Energy System SIES TBB Power Confidential Page 23 of 66 Figure 13 Internal wiring diagram of SMB 30L60 SMB 30M60 and SMB 40S60 Figure 14 Internal wiring diagram of SMB 50M60 and...

Page 29: ...bles and terminals are the same That is BATT cable to plus terminal and BATT cable to minus terminal Pull the battery cables through the holes in the front panel of Energier Pro The battery cables con...

Page 30: ...and terminals of Solar Mate are the same The battery cables marked with BATT should be connected to BATT terminal of Solar Mate and the cable marked with BATT should be connected to BATT terminal in S...

Page 31: ...r series parallel To configure a larger battery bank thick and heavy cables should be used to connect individual batteries The actual size of the cables depend on the maximum current which will flow t...

Page 32: ...In a parallel configuration the battery bank has the same voltage as a single battery but its amp hour rating is equal to the sum of all individual batteries Figure 17 Parallel Connection The length o...

Page 33: ...ies with the expected higher voltage and then multiple strings are connected in parallel to increase the total capacity amp hour of battery bank The lengths of connection cables among individual batte...

Page 34: ...e terminal Figure 19 Terminal Block of SMB 30L60 SMB 30M60 SMB 40S60 Please double confirm the polarity of battery and PV input Reverse polarity could cause permanent damage on equipment and it is out...

Page 35: ...gy System SIES TBB Power Confidential Page 30 of 66 Figure 20 Terminal Block of SMB 50M60 SMB 80S60 Figure 21 Terminal Block of SMB 80S60x2 Note There are two Solar Mate MPPT in the SMB 80S60x2 theref...

Page 36: ...50 Recommended PV size 12Vdc 960W 24Vdc 1920W 48Vdc 3840W The Voc open circuit voltage of PV array must never exceed 150Voc The Isc short circuit current of PV array must not exceed the nominal curren...

Page 37: ...2 of 2 Battery Voltage PV module maximum and recommended quantity in series configuration 60cells Voc 38V 72cells Voc 46V 96cells Voc 62V Thin Film Module Voc 80V Max Recommended Max Recommended Max...

Page 38: ...arranty 4 7 3 Connect AC input cable Choose the proper cable size refer to 4 3 connect the AC input cable on AC input terminal block of SMB Connectors are marked as L line N neutral and PE earth Makin...

Page 39: ...x Connectors are marked as L Line N Neutral and PE Earth Making sure they are tightly screwed 4 7 6 Connect battery voltage sensor Normally there is voltage drop in the connection between Energier Pro...

Page 40: ...le through the hole in the front panel and connect it to socket CN10 which is located in the PCBA inside of Smart Box Please glue the temperature sensor which was plugged into BTS socket on the SIDE o...

Page 41: ...to the remote terminal of generator for the purpose of controlling the Start and Stop of generator Please refer to the Chapter 7 for the introduction of how to setup the conditions of Start and Stop...

Page 42: ...SIES models who need GPRS function an GPRS antenna should be installed As illustrated in Firgure 28 put the GPRS antenna out of the outlet hole of Smart Box and front door then stick it to the surface...

Page 43: ...ystem Table 25 Specification of SIM card Mobile Communication System Frequency Band Type of SIM card GSM GPRS 850 900 1800 1900 MHz Micro SIM 4 9 2 Installation of GPRS SIM card Open the front door of...

Page 44: ...ailable at AC output of Energier Pro The LED of Inverter will be light on 3 Next switch on the circuit breaker of AC input Energier Pro bi directional inverter will work under bypass mode to power the...

Page 45: ...code 08301 disappeared it means the battery bank has been calibrated successfully Upon first installation SIES system will not be able to switch to Inverter mode until the first calibration is done e...

Page 46: ...back to the rack of SIES system Refer to Section 4 8 to reconnect all related cables Afterwards follow the below steps to switch on the SIES system Switch OFF the Maintenance Bypass and install the lo...

Page 47: ...e red it needs to be changed immediately It is highly recommended to inspect the RCD monthly and check whether it still works properly or not If the battery had not been used for a long time it should...

Page 48: ...tions of Cyber s display areas and buttons Parts Function Description A Display area Display of measurement results and system status B Exit Silent Button of Exit or Return Silent C Up EQ Button of Up...

Page 49: ...terfaces of Cyber Parts Description A COM internal RS485 communication interface in White B Antenna connection hole only available for WIFI or GPRS system 6 2 Information displayed in Cyber The Cyber...

Page 50: ...Measurements of Battery Status 6 2 1 System Status The information area of System Status is at top of the LCD screen of Cyber Figure 33 Information area of System Status Table 29 Information area of...

Page 51: ...is light on Otherwise it will be dark The digital number on the right means the quantity of PV inputs in case there is more than one PV array B Charging Power Displays the charging power and charging...

Page 52: ...e installation in KWh E Energy flow bar Indicates that the battery is being discharged to power the loads 6 2 4 AC Sources Figure 36 Information area of AC sources Table 32Information area of AC sourc...

Page 53: ...tery energy Remaining energy within the battery in Ah H Time to go How many minutes will the battery continually power the current loads I Battery voltage Voltage level of battery J Battery SoC Batter...

Page 54: ...show L2 OFF or L3 OFF in the information area of Energy Consumption If L2 or L3 was switched off due to overload protection you need to switch on the AC output after the overload warning had disappea...

Page 55: ...the battery manufacturer supports Equalization charging Only start when it is allowed Through the EQ button you can run the Equalization program manually Once you start EQ program SIES will perform E...

Page 56: ...Maximum once a month for heavily used battery you may wish to equalize your battery For battery with light service only need to be equalized every 2 3 months Important Equalization can damage your bat...

Page 57: ...of various wireless communication Table 35 Communication Distances of Wireless Connections Wireless Technology Antenna Type Extension Cable Best Communication Range Bluetooth Built in no 5m WIFI Exte...

Page 58: ...Smart Phone to WIFI router 3 Run SIES App in Smart Phone 4 Enter System Setting section of SIES App a choose the WIFI SSID from the available WIFI List b input the password click ok to confirm Cyber w...

Page 59: ...30M60 SMB 30M60 SMB 30M60 Table 37 System Configuration of SIES Part 2 of 3 Model Component SIES 2015S 60 SIES 3020S 60 SIES 4030S 60 SIES 5040S 60 SIES 6050S 60 SIES 8060S 60 Energier Pro CF2015S CF3...

Page 60: ...3A 2 pole 63A Pre installed SPD Uc 385Vac In 20KA 8 20us Imax 40KA 8 20us Twin AC Input Optional AGS Standard Support 2 Wire and 3 Wire generator Max 8A 30Vdc 1 5mm2 PA66 V0 M3 screws Terminal 57A 600...

Page 61: ...s between SMB and MPPT charge controller Mechanical Data Enclosure Steel with powder paint Protect IP20 Dimension mm Max 987 482 174 1050 500 190 1050 700 190 Weight kg 15 15 15 16 16 20 Standard Safe...

Page 62: ...e low n1008 Battery voltage high n1009 Over load n1010 Output short n1011 Transformer over temperature n1012 Fan lock n1013 MEDU Loss communication 03001 COMBI n2 Battery voltage low n0001 Battery vol...

Page 63: ...GND c Check if the neutral N of AC output is connected to AC input of SIES If yes need to isolate the neutral and connect it to AC input and AC output respectively The neutral should NOT be in common...

Page 64: ...stem SIES TBB Power Confidential Page 59 of 66 9 Annex I English Alphabets displayed by Cyber Table 41 English Alphabets displayed by Cyber Code Alphabet Code Alphabet Code Alphabet Code Alphabet A H...

Page 65: ...e relevant setting codes will be displayed Table 42 Setting codes and functions Code Function Instruction Set time It can set time and date Set the battery Battery type It can set 6 battery types Batt...

Page 66: ...IES TBB Power Confidential Page 61 of 66 TBB Power Co Ltd Web www tbbpower com Tel 86 592 5212299 Fax 86 592 5796070 Email service tbbpower com TBB Power GmbH Web www tbbpower de Tel 49 0 211 6413 794...

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