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Taylor H60, Operator'S Manual

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Taylor H60 Operator'S Manual Download Page 47

43

Model H60

Parts Replacement Schedule

Section 9

Parts Replacement Schedule

PART DESCRIPTION

EVERY 3 MONTHS

EVERY 6 MONTHS

ANNUALLY

QTY.

Drive Shaft Seal

X

1

Scraper Blades

X

2

Freezer Door Gasket

X

1

Front Bearing

X

1

Draw Valve O- Rings

X

2

Torque Rotor Guide Bearing

X

1

Torque Rotor O- Rings

X

2

Inner Air Tube O- Rings

X

3

Outer Air Tube O- Rings

X

2

Double Ended Brush

Inspect & Replace if

Necessary

Minimum

1

Black Bristle Brush, 1” x 2”

Inspect & Replace if

Necessary

Minimum

1

White Bristle Brush, 1- 1/2” x 2”

Inspect & Replace if

Necessary

Minimum

1

White Bristle Brush, 3” x 7”

Inspect & Replace if

Necessary

Minimum

1

End Brush

Inspect & Replace if

Necessary

Minimum

1

Summary of Contents for H60

Page 1: ...OPERATOR S MANUAL Model H60 Shake Freezer Original Operating Instructions 055165 M 6 01 01 Original Publication Updated 6 26 15 ...

Page 2: ...m Wire Ampacity E Taylor Company 055165 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights ...

Page 3: ...y 5 Section 4 Operator Parts Identification 7 H60 7 H60 Door and Beater Assembly 9 H60 Syrup Tank 045533 10 Accessories 11 Section 5 Important To the Operator 12 Symbol Definitions 12 Power Switch 13 Liquid Crystal Display 13 Consistency Control 13 Flavor Selector Keypad 13 Reset Mechanism 13 Operating Screen Descriptions 14 Operator Menu 17 Section 6 Operating Procedures 21 Assembly 21 Sanitizing...

Page 4: ...ults in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions E 2001Taylor Company Original Publication Updated June 2015 055165 M Any unauthorized reproduction disclosure or distribution of copies by any per...

Page 5: ...eath from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure that all possible hazards to the user and the equi...

Page 6: ...vice is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to t...

Page 7: ... rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer Refrigerant In consideration of our environment Taylor uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A ...

Page 8: ...t 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by the local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaim...

Page 9: ...on or instruction concerning the use of the appliance by a person responsible for their safety is required Children should be supervised to ensure that they do not play with the appliance S All repairs should be performed by an authorized Taylor service technician S The main power supplies to the unit must be disconnected prior to performing installation repairs or maintenance S DO NOT operate the...

Page 10: ... safety and hygiene are concerned Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit This unit is designed to maintain product temperature under 41_F 5_C Any product being added to this unit must be below 41_F 5_C Failure to follow ...

Page 11: ...7 Model H60 Operator Parts Identification 140611 Section 4 Operator Parts Identification H60 ...

Page 12: ... DRIP 14 8 046275 8 SCREW 1 4 20X5 8 SLTD RND 005542 9 CASTER 4 SWV 5 8 STEM 018794 10 PANEL SIDE RIGHT 067722 11 O RING 643 OD X 077W 018572 12 TUBE A FEED OUTER HT X34641 ITEM DESCRIPTION PART NO 13 O RING 291 ID X 080W 018550 14 TUBE A FEED SC INNER X32824 5 15 GASKET SYRUP DOOR 045326 16 DOOR A SYRUP CABINET X45325 17 ADAPTOR A CASTER X18915 18 PANEL REAR W LOUVERS 026980 SP 19 PANEL A FRONT X...

Page 13: ...6 7 TORQUE A X17381 8 ARM TORQUE 014500 9 O RING 291 ID X 080W 018550 10 BEARING SPINNER 017032 11 VALVE A DRAW X54821 ITEM DESCRIPTION PART NO 12 O RING 1 1 16 OD X 139W 020571 13 NUT STUD 021508 14 TUBE VINYL 3 16IDX5 16 R30314 15 FITTING QD MALE INSERT 036296 16 O RING 5 16 OD X 070W 016272 17 DOOR A PARTIAL 1 SPT X17373 SER 18 HOUSING SPINNER 017269 19 BLADE A SPINNER 8 3 8 X35570 20 BLADE SCR...

Page 14: ... 291 ID X 080W 018550 2 PLUG Q D CO2 1 8 MP 021077 3 SOCKET Q D CO2 90DEG 1 4 021524 4 SOCKET Q D LIQ 90DEG 1 4 021026 ITEM DESCRIPTION PART NO 4a RESTRICTOR SYRUP 030917 4b GASKET RUBBER 023551 5 O RING 5 8 OD X 103W 016030 6 PLUG Q D LIQ 3 4 18 FP 021081 6a VALVE A QD PLUG 021081 2 6b INSERT 021081 1 7 DECAL SET 4 SYRUP FLAVOR 021523 8 DECAL SYRUP TANK INST 045533 1 TIP NYLON GREY 024261 DUAL SU...

Page 15: ...TE 023316 2 BRUSH END DOOR SPOUT 039719 3 KIT A TUNE UP X34615 4 BRUSH DOUBLE ENDED 013072 5 BRUSH REAR BRG 1IN D X 2IN 013071 ITEM DESCRIPTION PART NO 6 BRUSH DRAW VALVE 014753 7 LUBRICANT TAYLOR HI PERF 048232 8 PAIL 10 QT 013163 SANITIZER KAY 5 200 PKTS 041082 SANITIZER STERA SHEEN GR 100 2 OZ PKTS 055492 NOT SHOWN ...

Page 16: ...tch Membrane 7 Rinse Key Switch Membrane Symbol Definitions To better communicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches ON OFF MIX LOW MIX OUT HEAT MODE CLEAN MANUA...

Page 17: ...e consistency control knob is located to the lower right of the control channel To achieve a thicker shake turn the knob clockwise and counterclockwise to achieve a thinner shake consistency Allow the refrigeration system to cycle on and off 2 or 3 times before an accurate consistency can be evaluated Flavor Selector Keypad Four shake flavors are offered from the Model H60 freezer chocolate strawb...

Page 18: ... a brush clean have not been met the time displayed will remain at 5 00 minutes When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen POWER SWITCH OFF UNIT CLEANED When the power switch is set in the ON position the system mode of operation screen is displayed In this example the ...

Page 19: ...temperature is 151_F 66 1_C MODE HEAT PHASE HOLD HOPPER 151 0 F BRUSH CLEAN ON MM DD The final phase of the heat treatment cycle is the cooling phase Now the freezer must cool the mix below 41_F 5_C If the product fails to cool in two hours the freezer will lock out This example illustrates that the temperature is being lowered but has not yet reached the set point MODE HEAT PHASE COOL HOPPER TEMP...

Page 20: ... or a power loss was experienced at the time the cycle was to occur or a heat cycle failure not due to a thermistor failure If the following screen appears a soft lock has occurred during the heat treatment cycle HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY If the temperature of the product has not fallen below 41_F 5_C by the end of the COOL cycle thefollowing screen will appear PRODUCT ...

Page 21: ...nstructions in Clearing Fault Tones on page 17 3 CHK REFRIG SYS PSI Place the power switch in the OFF position Wait 5 minutes for the machine to cool Place the power switch in the ON position Clear the tone per instructions in Clearing Fault Tones on page 17 4 COMP ON TOO LONG Place the power switch in the OFF position Call service technician Clear the tone per instructions in Clearing Fault Tones...

Page 22: ... indicate the software version used in the unit SOFTWARE VERSION H60 Control UVC2 Version 2 03 SEL Press the MENU SEL key to view the second screen of the SYSTEM INFORMATION display This screen will indicate the version number and number of language strings Language V1 14r00 English 539 SEL Press the MENU SEL key to view the third screen of the SYSTEM INFORMATION display This screen will indicate ...

Page 23: ...risk will appear on the 3rd line of the display BO Beater overload HO High pressure cut out TH Failed thermistor probe PS Power switch placed in the OFF position ML Mix Low Condition 14 14 Day Timeout Occurred RC Heat Cycle Record Cleared Pressing the CALIBRATE key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed This screen shows the hopper barrel and glycol tempe...

Page 24: ... the cursor under the word yes Press the MENU SEL key to execute the command Pressing the MENU SEL key again will return you to the main screen To exit the STANDBY mode and place the unit in AUTO press the AUTO key once Pressing the AUTO key again will place the unit in the OFF mode STANDBY MODE STANDBY YES NO SEL ...

Page 25: ...ssembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution Be certain your hands are sanitized before assembling the freezer Step 1 Lubricate the groove and shaft portion of the beater drive shaft Slide the seal over the shaft and gro...

Page 26: ...raper blade must fit securely over the pin to prevent costly damage Hold the rear blade on the beater and slide it halfway into the freezing cylinder Install the front scraper blade over the front holding pin Slide the beater assembly completely into the freezing cylinder Figure 4 Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be certain that the beat...

Page 27: ...ng door gasket draw valve o rings and all sides of the door assembly including the inside of the draw valve bore Replace any damaged parts Step 5 Lubricate the plastic spinner bearing Insert the plastic spinner bearing into the top of the draw valve Figure 8 Slide the two o rings onto the draw valve and lubricate Figure 9 Lubricate the inside of the door spout top and bottom and insert the draw va...

Page 28: ...osition the door on the four studs on the front of the freezing cylinder and firmly push it into place Install the four handscrews on the studs and finger tighten equally in a criss cross pattern to insure the door is snug Do not over tighten Figure 12 Step 7 Slide the drip pan into the hole in the front panel Figure 13 Step 8 Snap the plastic spinner housing onto thebottom of the door spout Figur...

Page 29: ...ve in the slotted groove of the draw valve bracket Figure 17 Step 10 Position the torque arm by slipping it up through the slot in the operating arm and then down into the hole in the torque rotor shaft Check the torque arm by moving it back and forth to be sure it moves freely and easily Step 11 Connect the syrup lines of the spinner housing to the quick disconnect fittings on the front panel Fig...

Page 30: ...l the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder Note You have just sanitized the mix hopper and parts therefore be sure your hands are sanitized before going on in these instructions Step 3 While the solution is flowing into the freezing cylinder take particular care to brush clean the mix level sensing probes the mix hopper mix inlet hole inner and oute...

Page 31: ...bricate the o rings on the inner and outer air tubes Place the inner air tube inside the outer air tube and lay in bottom of mix hopper Figure 25 Step 9 Stand the assembled air tubes in the corner of the mix hopper and place the agitator on the agitator housing Figure 26 Note If the agitator stops turning during normal operation remove the agitator from the agitator housing and brush clean these p...

Page 32: ...freezer Daily Closing Procedures THIS PROCEDURE MUST BE PERFORMED ONCE DAILY The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time and then bringing the temperature back down low enough to retard spoilage The Heat Treatment Cycle will start at the time d...

Page 33: ...mbled air tubes preventing mix in the hopper from entering the freezing cylinder during the heating and standby process Figure 31 Step 7 Replace the hopper cover and install the rear drip pan Step 8 Return to the freezer with a small amount of cleaning solution Dip the end brush into the cleaning solution and brush clean the door spout and bottom of the draw valve Note To assure sanitary condition...

Page 34: ...ll amount of sanitizing solution Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Step 3 Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the ...

Page 35: ... Refer to page 34 for sanitizing syrup tanks Step 2 Calibrating the syrup flow Calibrating the syrup flow must be done on a daily basis It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake The cause of too thin shakes is often too much syrup The cause of too thick shakes is often too little syrup To determine the rate of syrup flow you will need a cal...

Page 36: ...your unit the following items will be needed S Two cleaning pails S Necessary brushes provided with freezer S Cleaning solution S Single service towels Draining Product From The Freezing Cylinder Step 1 Press the AUTO key cancelling compressor and beater motor operation Step 2 Remove the spinner blade and spinner housing from the freezer door Take these parts to the sink for cleaning Step 3 Remove...

Page 37: ... to remove parts brush clean and then air dry these parts will result in damage to the related parts These parts must be removed every 14 days or the machine will lock out and will not operate in the AUTO mode BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Step 1 Lift out the torque arm Disengage the draw arm from th...

Page 38: ...re all lubricant and mixfilm is removed Take particular care to brush clean the draw valve core in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 7 Wipe clean all exterior surfaces of the freezer Sanitizing the Syrup System Two main objectives in your cleaning procedures must be to 1 Discard all syrup at least once a week 2 Flush the syrup lines at le...

Page 39: ...being sanitized Place an empty pail beneath the spinner housing Press the CALIBRATE key A message will appear on the LCD Press the WASH key Flush the syrup line until the solution runs clear Press the CALIBRATE key to stop the flow of sanitizing solution Note This procedure will thoroughly clean the ends of the syrup lines that attach to the spinner housing to prevent bacteria build up Turn the sy...

Page 40: ...s at least once a week j 8 The temperature of the mix in the mix hopper and the walk in cooler should be below 40_F 4 4_C Regular Maintenance Checks j 1 Rotate the scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing j 2 Replace scraper blades that are bent damaged or worn down Before installing beater...

Page 41: ... the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Disconnect the freezer from the main power source to prevent possible electrical damage Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as the beater blades the drive shaft and the freezer door and place ...

Page 42: ...ycle 16 c The freezer is not in the AUTO or STANDBY mode c The freezer must be in the AUTO or STANDBY mode The freezer must now be disassembled and brush cleaned or placed in a heat cycle 16 d Mix out condition d The level of mix in the mix hopper must be above the MIX OUT probe before starting the heat cycle The freezer must now be disassembled and brush cleaned or placed in a heat cycle 16 e The...

Page 43: ...e end with the hole in it Pin on inner air tube must be positioned at the bottom of notch in the outer air tube 28 c Beater rotating counter clockwise c Contact service technician to correct rotation to clockwise d There is an inadequate amount of mix in the hopper d Fill the hopper with mix 27 4 The product is too stiff a Improper lubrication of torque rotor o rings a Lubricate the o rings proper...

Page 44: ...dequate air flow across the condenser 2 g The scraper blades are worn g Replace regularly 36 h Dirty condenser air cooled h Clean regularly 36 i The mix is out of date i Use only fresh mix 28 j Loss of condenser cooling j Locate cause of water loss and correct 6 Large pressure adjustments are necessary to receive 1 fl oz 29 6 ml in six seconds a There is hardened syrup in the syrup line a Clean an...

Page 45: ...lace the front bearing 24 d The beater assembly is bent d Call service technician to repair or replace the beater and to correct the cause of insufficient mix in the freezing cylinder e Broken beater pins e Call service technician to repair or replace 11 Excessive mix leakage from the dispensing spout a The draw valve o rings are worn or missing a Replace regularly 43 b There is unadequate lubrica...

Page 46: ...will not rotate to blend syrup into product a Flexible cable broken a Call service technician to replace cable b Pin missing in female quick disconnect b Call service technician to replace disconnect 16 Liquid Crystal Display is blank after power switch is placed in the ON position a Unit unplugged a Plug into wall receptacle b Circuit breaker off or blown fuse b Turn circuit breaker on or replace...

Page 47: ...e O Rings X 2 Torque Rotor Guide Bearing X 1 Torque Rotor O Rings X 2 Inner Air Tube O Rings X 3 Outer Air Tube O Rings X 2 Double Ended Brush Inspect Replace if Necessary Minimum 1 Black Bristle Brush 1 x 2 Inspect Replace if Necessary Minimum 1 White Bristle Brush 1 1 2 x 2 Inspect Replace if Necessary Minimum 1 White Bristle Brush 3 x 7 Inspect Replace if Necessary Minimum 1 End Brush Inspect R...

Page 48: ...alve Five 5 years Beater motors Two 2 years Beater drive gear Two 2 years Printed circuit boards and Softech controls beginning with serial number H8024200 Two 2 years Parts not otherwise listed in this table or excluded below One 1 year LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from t...

Page 49: ...on whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental o...

Page 50: ...Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an ...

Page 51: ... work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 10 Failure damage or repairs due to theft vandali...

Page 52: ...ES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or com...

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