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Taylor-Dunn TT-416, Operator'S Manual

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Taylor-Dunn TT-416 Operator'S Manual Download Page 1

MT-416-00

Use with Model Numbers:
TT-416-36AC

Operator’s Manual

The best way to go about your business

TT-416

Serial Number Range: 
Starting: 214286 
Ending: See Introduction Chapter

READ THIS MANUAL BEFORE OPERATION OR 
PERFORMING MAINTENANCE.

This manual contains important  information regarding 
the safe operation and maintenance of this vehicle. This 
manual should be kept with the vehicle.

WARNING

B

Shown with optional 
front push bar

Summary of Contents for TT-416

Page 1: ...Number Range Starting 214286 Ending See Introduction Chapter READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE This manual contains important information regarding the safe operation and ma...

Page 2: ...lacement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 1 9 2020 Revision B 8 18 2020 contents subject to change with...

Page 3: ...cement parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can c...

Page 4: ...of experience are an invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domes...

Page 5: ...Controls 18 1 Start Switch 18 3 Combination Display 18 4 Hi Low Speed Switch 18 5 Light Switch 18 6 Horn Switch 18 Steering 19 Throttle Brake Treadle 19 Operator Presence Switch OPS 19 Emergency Stop...

Page 6: ...e 40 Maintenance Guidelines for Severe Duty Applications 40 Battery Maintenance 42 Cleaning 43 Watering 44 Changing the Battery 45 Lift Out Battery 45 Side Extract Battery 46 Transporting the Battery...

Page 7: ...his manual and enjoy this high quality Taylor Dunn vehicle This manual is to serve as a guide for the operation and maintenance of your Taylor Dunn vehicle Taylor Dunn has made every effort to include...

Page 8: ...ol Switch A switch typically located on the dash that is used to select the direction of travel DBP Draw Bar Pull see below Draw bar pull The force seen by the trailer hitch at the rear of the vehicle...

Page 9: ...ires immediate treatment by a doctor or other professional medical personnel Not first aid Signal word A word used to define hazards to operator passengers service technician or personnel in the immed...

Page 10: ...ea of the vehicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined and...

Page 11: ...ce and repair personnel Of the Service Personnel The service personnel are responsible for the service and maintenance of the vehicle At no time should a service person allow any untrained personnel t...

Page 12: ...andardnumber 1910 178 a 4 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity oper...

Page 13: ...of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condition Due to the unknown properties of non Taylor Dunn tested components or...

Page 14: ...d Industrial Trucks Type D O S H A Standard Section 1910 178 Powered Industrial Trucks Type LP O S H A Standard Section 1910 178 Powered Industrial Trucks Type E O S H A Standard Section 1910 178 Powe...

Page 15: ...Y YOUR VEHICLE Data Plate To identify the model series of your vehicle refer to the vehicle data plate The illustration of the data plate to the right is a typical plate but contents and layout of the...

Page 16: ...he operation of the vehicle DO NOT OPERATE THE VEHICLE Immediately contact your dealer and report the problem The report must be made within 1 working day of receiving the vehicle and its accessories...

Page 17: ...l safety rules contained within this manual Proper operation of all vehicle controls A vehicle operation and driving test Any locally imposed training requirements by local government agencies or the...

Page 18: ...oes NOT turn the vehicle control system OFF Use the Start switch to turn the vehicle control system OFF Refer to Start Switch in this section for details regarding turning the vehicle control system O...

Page 19: ...ear of the treadle with your heel to apply the brake Press forward on the treadle to accelerate The brake will be released when accelerating Operator Presence Switch OPS A switch located under the ope...

Page 20: ...s pressed for travel Unless in an emergency do not turn the start switch OFF while the vehicle is in motion Turning the start switch OFF will immediately apply the parking brake stopping the vehicle a...

Page 21: ...h to the BSI Speed mode see below Fault Messages DTC This display will be in this mode any time the system detects a fault condition It will show the DTC Diagnostic Trouble Code as well as a brief des...

Page 22: ...or attached trailers Keep a clear view ahead at all times Keep the vehicle under control at all times Observe all traffic regulations and speed limits The vehicle shall be equipped with head and tail...

Page 23: ...bar or 80 inches 203 cm from the ground without light bar Do not drive off of curbs or other steep drop offs more than 1 inch 25 mm high Stay in your driving lane under normal conditions maintaining...

Page 24: ...carrier make sure all occupants are properly seated and prepared for vehicle movement 2 Stand in the approved operator position and press back on the treadle to apply the brake 3 Place the Direction...

Page 25: ...ng the Direction Control switch 3 Slowly press the front of the treadle to accelerate to the desired speed Note This vehicle is equipped with an operator presence switch under the left floorboard The...

Page 26: ...tinues in the opposite direction Brakes contaminated with water or mud may not work properly until dried out ALWAYS test brake operation immediately after driving through puddles or mud Failure to tes...

Page 27: ...in a collision or accident with severe injury WARNING The standard configuration for this vehicle is not designed or intended to carry cargo DO NOT carry cargo on this vehicle unless equipped with an...

Page 28: ...of pulling force required to move a load The load may be a trailing load or a pushed load It is normally expressed in pounds or Newtons The DBP is the horizontal force exerted on a load at its couple...

Page 29: ...e lever while on a grade or while the vehicle is in motion Decoupling a trailer while in motion may result in unexpected movement of the vehicle and or loss of control of the trailer Decoupling a trai...

Page 30: ...dle to brake when the towing vehicle slows or stops Do not tow the vehicle faster than 5 m p h or its maximum designed speed whichever is lower ALWAYS use another driver to steer this vehicle while it...

Page 31: ...the emergency stop switch is activated The bypass switch is located on the left side of the forward facing panel just above the battery A beeper will sound when in the bypass mode The parking brake is...

Page 32: ...the vehicle battery if the battery is installed The length of the forks must be minimum 45 inches long 1143 mm and able to be positioned at 36 inches 614 mm wide Position one fork directly behind the...

Page 33: ...rger and or the vehicle resulting in personal injury and or property damage Do not charge any battery that is oris suspected to be frozen Charging a frozen battery may result in explosive rupturing of...

Page 34: ...ld lead to overcharging or discharging the batteries too deep Both circumstances will result in premature failure of the battery Charging Time Average charging time is typically 8 to 10 hours The time...

Page 35: ...ated so that the tires are not touching the ground If stored for a prolonged period the batteries should be charged as follows Returning to Service Check the battery state of charge and charge if requ...

Page 36: ...floorboard on the operator platform Confirm battery has sufficient charge If problem not corrected then refer repair to a qualified technician Running Slow Confirm battery is charged Confirm High Low...

Page 37: ...low 25 C result in power cutback 22 Overheating Reduce load 23 Battery low Charge battery 24 High Battery Voltage Possible due to coasting down grade with full battery charge Use brakes to control spe...

Page 38: ...ction control switch High Low speed switch Proper operation of all locking devices Battery doors Tilt steering Proper operation of all interlocking switches Start switch Operator presence switch Batte...

Page 39: ...roved operator position Select a direction then slowly press the treadle The vehicle should not operate Release the treadle and place the direction control switch in the center OFF position Turn the s...

Page 40: ...pneumatic tires Inspect tires for damage Check tire tread for debris Check battery electrolyte level First 20 hours Re torque the wheel nuts front rear Every Month or 160 hours All weekly items plus...

Page 41: ...Flush hydraulic brake system Clean and repack front wheel bearings replace grease seals Clean and lube steering chains Replace treadle return spring Replace OPS springs Inspect brakes for wear Every...

Page 42: ...te is poisonous and corrosive It contains sulfuric acid Avoid contact with skin eyes or clothing Wear rubber gloves and face safety shield while servicing batteries DO NOT INGEST This will result in s...

Page 43: ...ng sleeve shirt Long rubber gloves Acid resistant apron Observe all safety procedures as mandated by the facility where the vehicle is operated WARNING Cleaning 7 Dry dirt can be readily blown off wit...

Page 44: ...on cleaning the battery 8 Check the electrolyte level in all battery cells If low fill to the correct level with distilled water using part number 77 201 00 battery filler Never add additional battery...

Page 45: ...l it is clear of the frame 11 Place the battery on the ground or battery storage platform 12 If the battery is to be moved away from the vehicle then it should first be lowered as close as practical t...

Page 46: ...other powered device pull the battery out of the vehicle and onto the battery storage platform Install 1 Confirm the start switch is OFF 2 Ensure the vehicle is as close as possible to the battery st...

Page 47: ...Driving with inadequate tread increases the risk of loosing control of the vehicle due to hydroplaning on a wet road surface It also increases the risk of a flat tire due to road debris Extreme tire w...

Page 48: ...en remove the key 3 Disconnect the battery 4 Confirm park brake is applied 5 Place the Direction Control switch in the center OFF position 6 Block the wheels on the opposite side of the tire to be cha...

Page 49: ...zes speed ratings or load capacity Only use the tire types and sizes approved for use on this model Contact your authorized Taylor Dunn dealer to confirm approved tire types and sizes Mixing tires or...

Page 50: ...When cleaning the under carriage be careful not to get any cleaning solutions or excessive water into any electrical compartments Batteries Refer to the Battery Maintenance section Control Panel The...

Page 51: ...s 616 9 kg ultimate Max Tongue Weight 50 pounds 23 kg Electrical System 36 Volts traction 12 Volts accessories Transmission Helical Gear Oil Bath Transaxle Motor 7 45 kW 60 minute 3 phase AC Maximum S...

Page 52: ...s 20 Interlock Switch Inspection 39 L Licensing 14 M Maintenance Battery 42 Pre Operation Inspection 38 Schedule 40 Severe Duty 40 Modifications 12 13 O Operator Presence Switch 19 Operator Training 1...

Page 53: ...Page 53 TT 416 Stand Up Tow Tractor MT 416 00...

Page 54: ...Page 54 TT 416 Stand Up Tow Tractor MT 416 00...

Page 55: ...Page 55 TT 416 Stand Up Tow Tractor MT 416 00...

Page 56: ...e you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize expo...

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