Maintenance, Service, and Repair
Steering
Page 6
1. Make sure the key-switch is in the “OFF” position, then remove
the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Always use a lifting strap, hoist, and jack stands, of adequate capacity
to lift and support the vehicle. Failure to use lifting and support devices
of rated load capacity may result in serious bodily injury.
ADJUST THE STEERING GEAR (SAGINAW)
NOTE: In some vehicle configurations it may be necessary to remove the
steering gear to perform this procedure. Refer to
Replace the
Steering Gear
for information regarding removing the steering gear.
6. Raise the front of the vehicle and support with jack stands.
7. Disconnect the drag link from the pitman arm.
NOTE: Refer to
Replace the Ball Joints
section for information regarding
removing the ball joint from the drag link.
8. Loosen the gear lash jam nut and the worm bearing adjuster jam nut.
9. Unscrew the gear lash adjuster all of the way to the
stop.
10. Loosen the worm bearing adjuster and then tighten
just enough to remove all end play from the input shaft
and then an additional 1/8 turn more.
11. While holding the worm bearing adjuster so that it
cannot turn, tighten the worm bearing adjuster jam nut.
12. Find the center position of the steering shaft:
A. Turn the steering shaft all of the way in one direction.
B. While counting the rotations, turn the steering shaft
all of the way in the opposite direction.
C. Turn the steering shaft 1/2 the number of turns in the original direction.
13. While rotating the input shaft back and forth through its centered position, adjust the gear lash
adjusting screw so that there is a slight drag as the steering gear is rotated through its centered
position.
14. While holding the gear lash adjusting screw so that it cannot turn, tighten the gear lash adjusting
screw jam nut.
15. Reconnect the main positive and negative cables at the batteries.
16. Remove the blocks from behind the wheels, release the parking brake and test drive the vehicle.
Summary of Contents for RE-380-36
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Page 64: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
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Page 128: ...TAYLOR DUNN...
Page 143: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 162: ...TAYLOR DUNN...
Page 185: ...Wire Diagrams...
Page 190: ...Illustrated Parts Parts Page 4 Steering Linkage...
Page 192: ...Illustrated Parts Parts Page 6 Steering Gear 4 1 6 8 7 5 9 10 2 3 14 17 12 11 13 15 16...
Page 194: ...Illustrated Parts Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Parts Page 10 Transmission primary reduction...
Page 198: ...Illustrated Parts Parts Page 12 Transmission secondary reduction Rear Axle...
Page 200: ...Illustrated Parts Parts Page 14 Rear Brakes Front Brakes optional Brake Body...
Page 202: ...Illustrated Parts Parts Page 16 Rear Suspension...
Page 204: ...Illustrated Parts Parts Page 18 Motor...
Page 206: ...Illustrated Parts Parts Page 20 Deadman Seat Brake...
Page 214: ...Illustrated Parts Parts Page 28 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 218: ...Illustrated Parts Parts Page 32 Speed Control Panel R 3 80 36 1 2 4 5 6 6 7 8 3 9 10 11 12 13...
Page 220: ...Illustrated Parts Parts Page 34 Miscellaneous Electrical Miscellaneous Frame...
Page 222: ...Illustrated Parts Parts Page 36 Seat Cushions and Lights 1 2 3 4 5 6 7 8 9...
Page 230: ...Illustrated Parts Parts Page 44 Batteries 36 Volt 48 Volt...
Page 232: ...Illustrated Parts Parts Page 46 Decals Front Cowl Tray Battery Compartment...
Page 234: ...Illustrated Parts Parts Page 48 Trailer Hitch...
Page 236: ...Illustrated Parts Parts Page 50 Strobe Light Other Front End Options...
Page 238: ...Illustrated Parts Parts Page 52 Cab Cowl With Windshield Options...
Page 240: ...Illustrated Parts Parts Page 54 Optional Cab Accessories...
Page 242: ...Illustrated Parts Parts Page 56 Cab Door Options...
Page 244: ...Illustrated Parts Parts Page 58 Optional Top Cover...
Page 246: ...Illustrated Parts Parts Page 60 Rear Seat Rear Gate and Rear Deck...
Page 248: ...Illustrated Parts Parts Page 62 9 Side Panels...
Page 250: ...Illustrated Parts Parts Page 64 Front Bumper and Splash Pan...
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