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Sevcon Control System Troubleshooting
This troubleshooting guide is written in sequential order. All tests
must be performed in the order that they are written. Starting in the
middle or skipping sections when not instructed to do so may lead to
invalid test results.
TABLE OF CONTENTS
Test Equipment Required: ...................... 2
Definitions: ............................................ 2
Terminology used: .................................. 2
Important Notes and Instructions ........... 2
Identifying Your Controller ..................... 3
Start Troubleshooting Here .................... 4
Test 8. Anti-Rolloff Fault ........................ 15
Test 9. Electric Motor Brake .................. 16
Logic Voltage Reference Table ............... 18
Status LED Code Table .......................... 19
Smart View Fault Codes ......................... 20
Rev. R
Turn the Key switch OFF BEFORE disconnecting the batteries.
Disconnecting the batteries with the key switch ON may corrupt the
controller programming resulting in a fault code 1 (refer to fault table).
Includes Power Pak and Micro Pak controllers
Summary of Contents for RE-380-36
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Page 64: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 90: ...TAYLOR DUNN...
Page 128: ...TAYLOR DUNN...
Page 143: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 162: ...TAYLOR DUNN...
Page 185: ...Wire Diagrams...
Page 190: ...Illustrated Parts Parts Page 4 Steering Linkage...
Page 192: ...Illustrated Parts Parts Page 6 Steering Gear 4 1 6 8 7 5 9 10 2 3 14 17 12 11 13 15 16...
Page 194: ...Illustrated Parts Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Parts Page 10 Transmission primary reduction...
Page 198: ...Illustrated Parts Parts Page 12 Transmission secondary reduction Rear Axle...
Page 200: ...Illustrated Parts Parts Page 14 Rear Brakes Front Brakes optional Brake Body...
Page 202: ...Illustrated Parts Parts Page 16 Rear Suspension...
Page 204: ...Illustrated Parts Parts Page 18 Motor...
Page 206: ...Illustrated Parts Parts Page 20 Deadman Seat Brake...
Page 214: ...Illustrated Parts Parts Page 28 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 218: ...Illustrated Parts Parts Page 32 Speed Control Panel R 3 80 36 1 2 4 5 6 6 7 8 3 9 10 11 12 13...
Page 220: ...Illustrated Parts Parts Page 34 Miscellaneous Electrical Miscellaneous Frame...
Page 222: ...Illustrated Parts Parts Page 36 Seat Cushions and Lights 1 2 3 4 5 6 7 8 9...
Page 230: ...Illustrated Parts Parts Page 44 Batteries 36 Volt 48 Volt...
Page 232: ...Illustrated Parts Parts Page 46 Decals Front Cowl Tray Battery Compartment...
Page 234: ...Illustrated Parts Parts Page 48 Trailer Hitch...
Page 236: ...Illustrated Parts Parts Page 50 Strobe Light Other Front End Options...
Page 238: ...Illustrated Parts Parts Page 52 Cab Cowl With Windshield Options...
Page 240: ...Illustrated Parts Parts Page 54 Optional Cab Accessories...
Page 242: ...Illustrated Parts Parts Page 56 Cab Door Options...
Page 244: ...Illustrated Parts Parts Page 58 Optional Top Cover...
Page 246: ...Illustrated Parts Parts Page 60 Rear Seat Rear Gate and Rear Deck...
Page 248: ...Illustrated Parts Parts Page 62 9 Side Panels...
Page 250: ...Illustrated Parts Parts Page 64 Front Bumper and Splash Pan...
Page 252: ...TAYLOR DUNN...