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Transmission
Page 47
MB-440-10
Bigfoot G-1500
ASSEMBLE
•
Thoroughly clean all components and cases.
•
Inspect all components for indications of wear or damage and replace as needed.
•
All components should be lightly lubricated before assembly, seals should be greased.
•
A press will be required to install bearings.
1: Install input shaft seals, axle seals, and shift actuator seal.
2: Install input shaft bearings.
3: Install intermediate shaft bearings.
4: Install the shift actuator through the housing.
5: Install the input shaft, actuating sleeve, and thrust washer.
6: Raise the input shaft slightly to install the idler gear and
thrust washers. The washer with the tap is on top.
7: Install a new retaining ring.
8: Assemble the intermediate shaft, forward gear, shift dog,
and shift fork.
9: Raise the input shaft slightly to install the intermediate
shaft/gear assembly into the case. DO NOT FORGET THE
THRUST WASHER! Make sure the shift actuator properly
engages the shift fork shaft pin.
10: Install the shift rod delete ball, spring, and set screw. While
counting the turns, tighten the set screw until it bottoms out
then loosen 1/2 the turns. The shift rod should be able to
move between the three detent positions.
11: Slightly raise the input shaft and install the reverse gear,
final drive gear, and thrust washer on to the intermediate
shaft. CONFIRM THE INPUT SHAFT IS FREE TO
ROTATE!
12: Install the differential/ring gear assembly and CONFIRM
ALL GEARS ROTATE FREELY IN FORWARD AND
REVERSE!
13: Clean the sealing surface of he case halves and gently
sand any nicks to remove any high spots.
14: Apply a bead of Loctite® 518 or equivalent to the sealing
surface of one half.
15: Mate the cases together and tighten hardware to 10 foot
pounds (14.3 Nm).
16: Install axle tube assemblies and torque to 30 foot pounds
(42.8 Nm).
This section is one section of a complete service manual. Before starting any procedure, read all warnings and
instructions that are located in the Service Guidelines chapter.
WARNING
Intermediate Shaft assembly with Shift Fork
Idler Gear
Detent Ball, Spring and Screw
Summary of Contents for B5-440-GAS
Page 6: ......
Page 12: ...Page 12 MB 440 10 Introduction Bigfoot G 1500 Notes ...
Page 20: ...PM Schedule Page 20 Bigfoot G 1500 MB 440 10 Notes ...
Page 24: ...Lubrication Page 24 Bigfoot G 1500 MB 440 10 Notes ...
Page 44: ...Engine Page 44 Bigfoot G 1500 MB 440 10 Notes ...
Page 70: ...Tires Wheels Page 70 Bigfoot G 1500 MB 440 10 Notes ...
Page 90: ...Replacement Parts Page 90 MB 440 10 Bigfoot G 1500 AXLE ASSEMBLY FRONT ...
Page 94: ...Replacement Parts Page 94 MB 440 10 Bigfoot G 1500 BRAKES BRAKE LINES ...
Page 98: ...Replacement Parts Page 98 MB 440 10 Bigfoot G 1500 DECALS ...
Page 100: ...Replacement Parts Page 100 MB 440 10 Bigfoot G 1500 ELECTRICAL MISCELLANEOUS ...
Page 110: ...Replacement Parts Page 110 MB 440 10 Bigfoot G 1500 STEERING LINKAGE ...
Page 116: ...Replacement Parts Page 116 MB 440 10 Bigfoot G 1500 Notes ...