Taurox 120 User Manual Download Page 48

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7 Diagnostics / Troubleshooting

7.1 Troubleshooting / Error code

Display on the screen (2.1)

Error code

1234

An hardware error occurred.
Based on the following list check the
error code numbers and proceed as
follows.

Problem /
Error code

Reason

Retification

The control lamp
(1.2) doesn’t shine

- No power supply
- Hardware error

- Check the voltage supply
- Check the saftey fuse (1.5)

No display in the
screen (2.1)

- No power supply
- Cable dective
- Hardware error

- Check if the control lamp (1.2) is shining
- Check the data cable OP between the
connectors X163 and X261

1001
1002

- Hardware error

- Check the data cable OP between the
connectors X163 and X261

1003

- Hardware error

- Check the data cable DU between the
connectors X162 and X362

1004
1050

- Hardware error

- Inform the technical service

1060

- Temperature of the
drive unit is exceeded

- Switch off the machine and let it cool down

1061

- Temperature of the
drive unit is undershoot

- Switch off the machine and
regard chapter: “Operating conditions“

1070-1072

- short time power
interruption

- Press and unlock the emergency Stopp
button

1080-1083

- Hardware error

- Inform the technical service

1084

- motor switch has
been activated during
processing

- Switch off the machine, wait approx.
2 - 3 minutes and switch it on again

1300

- Hardware error

- Inform the technical service

1301

- Error in voltage
supply
- Hardware error

- Check the voltage supply

1303

- motor power cable
- Hardware error

Check the motor power cable between
connectors X161 and X361

1305

- Hardware error

- Inform the technical service

1306

- Hardware error

- Switch off the machine, wait approx.
20 minutes and switch it on again

1307

- Temperature of the
control unit is
exceeded

- Switch off the machine and let it cool down

Summary of Contents for 120

Page 1: ...Article K813B Version B 30 Taurox e K 07 2020 User Manual Thread Tapping Machine 120 300 400 900 www thread tapping com ...

Page 2: ...l thread tapping com Internet www thread tapping com Service E Mail service thread tapping com Phone 49 9964 6010141 This user manual is an integral part of the Typ Tauro Taurox ________________________________________ Serial No ________________________________________ Year of manufacture ________________________________________ Copyright Taurox e K 07 2020 ...

Page 3: ...nes EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 55011 2009 A1 2010 section 6 2 2 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial en...

Page 4: ...nd the manual please contact the manufacturer Only persons with adequat technical knowledge and knowledge of this machine are allowed to install and operate the machine Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Taurox e K Taurox e K reserves the right to make alterations to its products in the interest of technical progress These alterat...

Page 5: ...al property damage Caution Indicates a possible risk which can be followed by minor personal injury or property damage Attention Indicates a possible impending situation which can be followed by damages at the product or in the environment It communicates requirements which have to be absolutely considered for an accurate operation Note Indicates applications and other useful information It shows ...

Page 6: ... symbol includes also Warning Warning of automatically running Indicates a possible risk which can be followed by injuries This symbol includes Warning Warning of hot surface Indicates a possible risk which can be followed by burnings This symbol includes Caution Warning of hand injuries Indicates a possible risk which can be followed by hand injuries and crush injuries This symbol includes Warnin...

Page 7: ...13 2 2 Mechanical specification 13 2 2 1 Mechanical specification Tauro 120 14 2 2 2 Mechanical specification Taurox 300 14 2 2 3 Mechanical specification Taurox 400 14 2 2 4 Mechanical specification Taurox 900 14 2 2 5 Weight 14 2 3 Physical dimensions 15 2 3 1 Physical dimensions of the control unit 15 2 3 2 Physical dimensions of the machine pedestal 16 2 3 3 Physical dimensions of the Tauro 12...

Page 8: ... Lubricant pulse 35 4 4 3 2 Air pulse 35 4 4 3 3 Air cleaning pulse 35 4 4 4 Motor settings 35 4 4 4 1 Rotating direction 35 4 4 4 2 Reverse speed 35 4 4 4 3 Release height 35 4 4 5 Quality parameter 36 4 4 5 1 Torque window 36 4 4 5 2 Blowhole detection 36 4 4 5 3 Counter 36 4 4 5 4 Depth tolerance 37 4 4 5 5 Brake depth 37 4 4 6 Parameter database 38 4 4 6 1 Default parameters 38 4 4 6 2 User de...

Page 9: ... 7 Diagnostics Troubleshooting 48 7 1 Troubleshooting Error code 48 7 2 Contact Service 50 8 Servicing 51 8 1 General maintenance work 51 8 2 Change air filter 51 9 Wiring diagramn 52 10 Appendix A Accessories 53 11 Appendix A1 Quick change inserts 54 12 Appendix A2 Minimum lubricant unit 55 13 Appendix A3 Spindle feed system 57 14 Appendix A4 Pneumatic vice 59 15 Appendix C Breakage of thread too...

Page 10: ... by the manufacturer are followed by the exclusion of liability to the company Taurox e K 1 1 4 Repairs and servicing It is not allowed to repair the machine by the user The machine has no parts which can be repaired by the user The machine has to be send to Taurox e K for repair 1 1 5 Decommissioning and disposing For the decommissioning and the disposal the environment regulations are valid of t...

Page 11: ...ible to use a fault Residual Current Device RCD to the power supply Nevertheless a residual current protective device was installed it switches the machine off despite there is no malfunction If it is required to use the machine with a leakage current protector an isolation transformer has to be used 1 3 Residual dangers 1 3 1 Hazards during operation Danger caused of high operation voltage Voltag...

Page 12: ...wear protective goggles Never touch the rotating spindle Before changing the tool switch off the drive spindle by the motor switch off 1 3 2 Hazards after power is turned off Danger by electric shock Capacitors in the device carry dangerous residual voltages up to 5 minutes after switching off the operating voltage Always wait min 5 minutes after switch of the machine before disconnecting the mach...

Page 13: ...W Digital inputs 3 pcs 24 V Digital outputs 10 pcs 24 V 3 6 W short circuit proof Attention Time between switch off and on of the main supply If the driving unit was used with motor power torque and engine speed of the motor the starting current limitation has to cool down 2 3 minutes after switching off the machine The part which causes the starting current limitation can be ruined if the a m was...

Page 14: ...16 blind hole 1 5 x D Torque range 2 40 Nm Rpm range 25 600 rpm Travel height adjustment 0 425 mm Column Ø75 L730 mm Spindle tool holder quick change holder 2 2 2 4 Mechanical specification Taurox 900 Thread capacity Thread cutting AlMg4 5Mn 3 3547 M6 M22 blind hole 2 0 x D X6CrNiMoTi17 12 2 1 4571 M6 M18 blind hole 1 5 x D Torque range 8 90 Nm Rpm range 25 250 rpm Travel height adjustment 0 425 m...

Page 15: ...120 300 400 900 user manual 15 2 3 Physical dimensions 2 3 1 Physical dimensions of the control unit 27 400 400 218 362 442 480 Fig 2 1 View of the control unit ...

Page 16: ...120 300 400 900 user manual 16 2 3 2 Physical dimensions of the machine pedestal 296 468 119 201 320 60 T slots DIN 650 12 141 76 ø75 Fig 2 2 View of the machine pedestal ...

Page 17: ... 400 900 user manual 17 2 3 3 Physical dimensions of the Tauro 120 450 76 806 max 1085 0 488 69 79 201 254 319 5 296 469 164 411 150 45 91 125 ø75 Tauro 120 Fig 2 3 View of the thread tapping machine Tauro 120 ...

Page 18: ...0 user manual 18 2 3 4 Physical dimensions of the Taurox 300 400 900 167 125 559 75 0 425 103 806 79 201 254 319 5 296 469 185 164 484 max 1200 45 ø75 400 Fig 2 4 View of the thread tapping machine Taurox 300 400 900 ...

Page 19: ... Operating altitude 1000 m max above sea level from 1000 to 2500 m above sea level derating 1 5 per 100 m increase in altitude Degree of protection IP 54 Protection class I Corrosion immunity No special protection against corrosion Chemical resistance Ambient air must be free from higher concentrations of acids alkaline solutions corrosive agents salts metal vapours or other corrosive or electro c...

Page 20: ...if all parts of the delivery are available complete Before installing the machine verify if the machine or the accessories have transport damages Verify if the installation underground is plane installation surface Verify the minimum load capacity See chapter weight Verify the operation conditions See chapter Operation conditions Verify the electrical specification See chapter Electrical specifica...

Page 21: ...2 and screw one screw down light Screw down the screws A with a torque of 10 Nm Tauro 120 18 Nm Taurox 300 400 900 Remove the foam 3 3 1 5 A 4 2 B 4 3 Fig 3 3 Position or install the control unit at a suitable position that way that the cables are not exposed soiling s directly Install the control unit vertical with the fixation to the wall 1 4 on the work bench or a wall Dimension see chapter Mec...

Page 22: ... pol with the data connector OP X363 of the drive unit 3 X361 X362 3 X261 2 X161 X162 X163 1 Fig 3 6 The thread tapping unit has a discharge current more than 3 5mA To avoid electrical electromagnetic interference and electric shock an installation of a second earth wire is necessary see chapter Housing grounding Connect the grounding screw M6 of the cover grounding X164 of the control unit 1 with...

Page 23: ... 4 4 2 3 5 3 4 3 6 Fig 3 9 Rear and front view of the thread tapping machine with operating panel Taurox 300 400 900 2 Operating panel See chapter Operation 3 Drive unit Taurox 120 3 1 Quick change holder 3 2 Operating lever with start button 3 3 Adjustment wheel for the spindle counter balance system 3 4 Air cleaner for cooling system in 3 5 Air cleaner for cooling system out 3 5 Type plate 4 1 C...

Page 24: ...e X368 Output lubricant unit green X161 X160 X163 1 X162 X164 1 5 1 2 1 3 1 1 X165 X163 X166 Fig 3 11 Rear and front view of the control unit 1 Control unit 1 1 Main switch 1 2 Control lamp for main switch 1 3 Mounting foot 1 5 Fuse 10 A T time lag Type G fuse 5x20 X160 Main connector X161 Motor power connector X162 Data connector DU X163 Data connector OP X164 Earthing screw of the earthing of th...

Page 25: ...tment 2 15 Star grip for clamping the horizontal adjustment 2 16 Hinged bracket X263 Data connector OP X264 Operation lock external 3 pol concector M8x1 accessories 3 4 2 Turn main switch on Secure that the machine is not damaged and the mechanical and electrical installation was realised in a workmanlike manner Switch on the main switch 1 1 The control lamp 1 2 starts burning A start screen appea...

Page 26: ...e hand and pull up the pressure cover A1 The quick change insert will be unclamped in this way Press the spring dowel pin B1 of the quick change insert B and remove the thread tool C 3 Insert tool C Insert the thread tool C into the quick change insert B The square C1 of the thread tool has to snap in the square B2 of the quick change insert B Plug the quick change insert B in the quick change hol...

Page 27: ...on force reduces the lifetime of the thread tool and can affect the quality of the working process By turning the adjustment wheel to the right side the retraction force of the drive unit becomes stronger 3 4 5 Adjust the workpart and height adjustment 30 30 4 3 4 4 3 Fig 3 15 Open the clamping lever 4 3 Position the distance between spindle and workpiece higher than 10mm with the hand crank 4 4 I...

Page 28: ...ivating the mains power supply If after running the drive by means of engine power speed and torque at the motor the power supply has been switched off the inrush current limitation must cool down for 2 3 minutes If this is not given heed to the component causing the inrush current limitation can be destroyed Note If the emergency stop has been engaged during process the tool can be removed from p...

Page 29: ...menu 2 30 5 7 Nm mm 6 0 mm 2 30 Nm 1000 M5 6 1256 15 100 250 N 32 0 7 s 0 2 s 0 3 s 123 123 F B A C 1256 I 14 rpm Depth Torque Rotation speed Abort Torque exceeded Depth not reached Fig 4 1 A Message and quality level 1 37 6 2 Nm mm A1 A2 A3 1256 I 14 A4 A5 Abort Torque exceeded Depth not reached A1 messages See chapter messages A2 torque reached A3 depth reached A4 day counter i O green A5 day co...

Page 30: ...eter Torque Stop parameter Depth Processing type Insert bolt Stop parameter Torque Stop parameter Depth Processing type Thread gauging C3 Lubricant settings Lubricant pulse active time C4 Lubricant settings Air pulse active time C5 Lubricant settings Air cleaning pulse active time C6 Rotating direction right Rotating direction left C7 Reverse speed at C8 Feed force in N only with feed for spindle ...

Page 31: ...utton on Start at workpiece zero point on 10 0 mm Set tool to zero point and confirm value Start at torque detection on 0 50 2 50 Nm Processing types Threading blind hole on Chip breaking off on 1 0 50 5 mm first chip breaking 0 5 25 0 mm interval 45 90 180 270 0 5 12 5 mm chip clearance depth Reversions off on 3 15 per cut Threading through hole on Thread recutting on 10 90 torque reduction 0 2 8...

Page 32: ...bbruch nach confirmation a faulty thread a faulty workpiece 1 32000 workpieces 1 250 threads per workpiece reset Depth tolerance off on 0 0 3 5 mm Tool wear off on 5 99 Wear limit Parameter database Default parameters load User defined parameters 0 99 data set Load overwrite System settings and system information Measuring unit mm inch Language german english spanish Display brightness without fun...

Page 33: ...s startup setting is set to off by selecting a different startup setting to on 4 4 1 1 Start with start button Option on 4 4 1 2 Start at workpiece zero point Option on and enter parameter Enter parameter Run the tool with the control handle in the bore Save parameter by using the rotary knob 2 4 or the start button 3 2 The display automatically switches to the Task menu 4 4 1 3 Start at torque de...

Page 34: ...or depth to the workpiece zero point which should be turned back by chip breaking 4 4 2 1 2 Reversions Option on off Option 3 15 maximum number of reversing 4 4 2 2 Threading through hole Option on 4 4 2 3 Thread recutting Option on You can adjust the torque reduction during the lead in chamfer 10 90 4 4 2 4 Thread forming Option on 4 4 2 5 Insert threaded bushing Option on You can select the shut...

Page 35: ...3 to 3 0 seconds The impulse start takes place when the processing is finished 4 4 4 Motor settings 4 4 4 1 Rotating direction Option right left right left hand thread 4 4 4 2 Reverse speed Option 20 to 1000 rpm is always limited to the minimum or maximum rpm 4 4 4 3 Release height Option on off You can set a height of 5 mm to maximal travel above the workpiece zero point The release height is a v...

Page 36: ...ing range is set by stop depth stop depth e g for tap clearance hole See chapter new messages 4 4 5 3 Counter 4 4 5 3 1 Day counter Option on You can reset the day counter The day counter is not reset when the machine is switched on Display while processing A good thread green bad thread red 2 30 5 7 Nm mm 1256 I 14 4 4 5 3 2 Workpiece counter Option off on You can set different counter variants a...

Page 37: ...ce counter active C11 Workpiece counter number of pieces C12 Thread counter per part number of pieces 4 4 5 4 Depth tolerance Option off on You can set the depth tolerance from 0 mm 6 mm See chapter Quality messages 4 4 5 5 Brake depth Option off automatic manual Machine calculates brake depth during processing This is necessary for careful processing Due unfavorable processing parameters eg low t...

Page 38: ...cess LED 2 7 of the menu key is off and operation is blocked The record number 0 is displayed in parameter area C9 in the operating menu 4 4 6 2 User defined parameters Option data set After selecting the data set number it is possible to load or to overwrite this data set During the charging process LED 2 7 of the menu key is off and operation is blocked In the operating menu the record number is...

Page 39: ...ystem temperatures without function 4 4 7 5 System information 1 software release Control Unit 2 software release Operating Panel 3 software release Display 4 software release Drive Unit 12 piece counter Machine 4 4 7 6 Last error Display last error of processing message number for service 1 first error 2 second error 3 third error 4 fourth error 4 4 7 7 Unlock code without function 4 4 8 Extras N...

Page 40: ...d in reverse Torque has been exceeded in reverse Drive spindle stops Drive spindle can be reversed in safety reverse mode with 50 rpm by using start button Abort Maximum number of reversions Depth not reached Threading blind holes The set number of reversions has been exceeded e g tool wear grounding improper cutting speed Path Main Menu Engine Settings Reversions Abort Torque exceeded Depth not r...

Page 41: ... Path Main menu Quality Parameters Pipe Cavities Error Blowhole detected The torque has slightly dropped during processing e g pipe cavities or air pockets in cast material Path Main menu Quality Parameters Pipe Cavities Error Depth tolerance exceeded Adjusted depth tolerance was exceeded Thread with large pitch high speed and low torque is being processed Change depth tolerance correct the speed ...

Page 42: ...ocked Machine ready again for processing by turning the motor switch 2 3 Attention Spindle not in initial position Spindle is not in initial position after power or exiting a menu position Run back spindle into initial position Attention Feed does not react The feed does not react after starting the foot switch Check the air supply Attention process distance covered The maximum travel range of the...

Page 43: ...120 300 400 900 user manual 43 5 3 Error code SYSTEM ERROR 1234 An hardware error has arrived See chapter Troubleshooting Error code ...

Page 44: ... exit of a PLC control can be layed directly without additional load to a digital input Proximity switches e g inductive proximity switches PNP can be connected to a digital input directly Digital outputs 10 pcs Digital outputs 24 VDC 3 6 W short circuit proof Type of outputs transistor Rated voltage 24 VDC 10 Rated current 150 mA per output Rated burden 3 6 W per output Potential separation none ...

Page 45: ... ongoing orange Output process OK green 150 mA 150 mA 150 mA 150 mA 180 mA 180 mA 180 mA 180 mA X366 1 2 3 Output automation red 3 GND Output clamp thread Output clamp workpiece 150mA 150mA 180mA 180mA X367 1 2 3 Output air cleaning unit blue 4 GND Output air cleaning pulse Output ready signal 150 mA 150 mA 180 mA 180 mA X368 1 2 3 Output lubricant unit green GND Output lubricant unit air Output l...

Page 46: ...should happen by an inductive proximity switch Only with feed system for the spindle Wire the input automation X364 3 Start 2 with an inductive proximity switch PNP br bk bl 24 V A GND 1 2 3 4 GND 24 V start 2 X364 Requirement exit A relais or a valve for a clamping unit should be connected Wire the exit automation X366 with a relais or a valve Respect the direction of the freerunning diode if pre...

Page 47: ... unit M L I1 I2 Q1 Q2 1 2 3 1 2 3 4 X367 relay transistor 1 2 3 4 X364 SPS GND 24VDC external A B X364 1 2 3 4 C X364 Q2 Option A The input of the thread tapping unit is connected to a relais exit of a PLC control external power supply Option B The input of the thread tapping unit is connected to a relais exit of a PLC control internal power supply Option C The input of the thread tapping unit is ...

Page 48: ...dware error Inform the technical service 1060 Temperature of the drive unit is exceeded Switch off the machine and let it cool down 1061 Temperature of the drive unit is undershoot Switch off the machine and regard chapter Operating conditions 1070 1072 short time power interruption Press and unlock the emergency Stopp button 1080 1083 Hardware error Inform the technical service 1084 motor switch ...

Page 49: ...witch off the error message Switch off the machine by the main switch 1 1 If the error messages still appear again after switching off and on the machine by the main switch 1 1 please inform the technical service Attention Repair of electric devices are only allowed by qualified personnel Based on not qualified repairs substantial risks can happen Please inform the technical service in case of def...

Page 50: ... 8 94372 Rattiszell Germany Phone 49 9964 6010141 Phone 49 9964 6010140 Fax 49 9964 6010139 E Mail service gewindebearbeitung de Note To avoid transport damages send the machine back in the original packaging Transport damages caused of improper packing the company Taurox e K is not liable for ...

Page 51: ...Do not clean the machine with aggressive cleaning compounds Attention Do not use compressed air to clean the machine 8 2 Change air filter Check the air filter every 6 months to contamination and change it if neccessary Replace the air filter every 2 years Air filter Air incoming 3 5 article no K107A Air filter Air output 3 4 article no K124A 3 4 Fig 8 1 Air filter changing air output 3 4 3 5 Fig ...

Page 52: ... 230V 1 85 6 0 Nm mm 6 0 mm 2 30 Nm 1000 rpm Tiefe torque rotation speed X361 X362 X363 X364 X365 X366 X367 X368 See chapter Digital Inputs and Outputs X263 Operating panel 2 Drive unit 3 Thread tapping machine 12 DS 57 N Fig 9 1 Connection diagram Tauro 120 and Taurox 300 400 900 See chapter Electrical Installation ...

Page 53: ...r pulse Minimum lubricant unit 3V with lubricant pulse air pulse and air cleaning pulse Signalbar green yellow and red for optical quality evaluation in the field of view of processing Signal light column green yellow red and horn for quality evaluation Additional push buttons selection for parameter data base Key switch with locking of the user interface External operating lock input 24 V DC Conn...

Page 54: ...M 4 5 5 X X 3 55 2 8 X X 4 0 3 0 M 3 5 X X 4 0 3 15 X X 4 5 3 4 M 4 M 6 X X 5 0 4 0 X X 6 0 4 9 M 4 5 6 M 8 X X X 6 3 5 0 X X X 7 0 5 5 M 7 M 9 10 X X X 8 0 6 2 M 8 M 11 X X X 9 0 7 0 M 9 M 12 X X 10 0 8 0 M 10 X X 11 0 9 0 M 14 X X 11 2 9 0 X X 12 0 9 0 M 16 X X 12 5 10 0 X X 14 0 11 0 M18 X 14 0 11 2 X 16 0 12 0 M20 X 16 0 12 5 X 18 0 14 0 X 18 0 14 5 M22 M24 X Adaptor to reduce Size 1 auf Size ...

Page 55: ...ine E with the connector F with the machine Connect the compressed air hose C with the fitting D Connect the compressed air hose C to the commpressed air Compressed air 58 87psi 4 6bar cleaned with steam trap A E F C D B G 1 Commissioning G Lubricant tank G1 Cover for lubricant tank H1 Flow controller for dosing pump H2 Clamp lever for quantity controller H3 Indicator dose quantity I Adjusting scr...

Page 56: ...icant when the machine is at rest machine on When a lubricating impulse is given the piston pump returns and is charged with lubricant After the set time the piston pump triggers the lubrication Therefore the set time is a delay of the lubrication This method prevents gassing of the lubricant and a continuous function with small quantities For quantities below 1 a time of 0 1 seconds should be set...

Page 57: ...the compressed air hose to the fitting C and to the compressed air compressed air 58 116psi 4 8bar cleaned with steam trap A B C Commissioning D Flow control for the speed operation control E Pressure control for the setting of the feed force Hand injury warnings respectivly contusives D E Set at the pressure control E the desired feed force The feed force C8 is shown in the display 2 30 5 7 Nm mm...

Page 58: ...after leaving the end position The torque identification can be set in the main menu start settings start If the start torque is exceedet the start depth will be set to 0 0 mm Disengage operating lever only for Taurox 300 400 900 A Disengage operating lever by dragging B Bring operating lever to a vertical position Warning of hand and crush injuries A B Secure the workpiece against torsional stiff...

Page 59: ...th the connection D Connect the compressed air hose C to the compressed air Connect the compressed air hose of the clamp unit to the air connection G Compressed air 58 116 psi 4 8bar cleaned with steam trap A B C D E F G Commissioning G Air connection clamp unit H Manual action I Pressure control to set the clamping force K Pressure display Hand injury warnings respectivly contusives G H I K Set a...

Page 60: ...0 10 0 15Nm M2 0 2 0 5 Nm M3 0 7 1 5 Nm M4 1 3 2 2 Nm M5 3 5 8 0 Nm M6 7 5 14 Nm M8 18 35 Nm M10 50 75 Nm These data are empirical values of tools with different qualities At high engine speeds it is recommended to select a low breakage as set value for the breakage If you need detailed breakage and cut data of the thread tools please ask the producer of the thread tools Based on the diversity of ...

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