Taski swingo 855B power Technical Manual Download

Page: 62 / 79

GTS

Technical Manual

15. March 2010

Edition: V1.00/2010

6-10

06.0 swingo

855

er - electro

ics.fm

6.2.3 Power electronics

Picture 6: Power electronics

6.2.3.1 Replacing of power electronics

Remove

•

Loosen the two screws that fix the power electronics to the

support.

•

Move out the power electronics.

•

Disconnect wires and connectors.

•

Remove power electronics.

Mount

•

Take new power electronics.

•

Connect wires and connectors to power electronics.

•

Position power electronics on the support.

•

Tighten the two screws.

Tighten the connectors with the correct torque.

Adjustment

•

M5 (05/121) with 5 Nm

•

Battery minus

•

Brush minus

•

M6 (05/124) with 7 Nm

•

Brush plus

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for swingo 855B power

Page 1: ...Edition V1 00 2010 Technical Manual T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 2: ... data 3 4 2 3 Machine speed 4 4 2 4 Dimensions and weights 4 4 2 5 Battery 5 4 2 6 1 Battery compartment 5 4 2 7 2 Battery specifications 6 4 2 8 Charger 7 4 2 9 Brush system 7 4 2 10 Suction power 8 4 2 11 Additional 8 4 3 Accessories Additional parts 9 4 3 1 Accessories 9 4 3 2 Additional parts 9 5 Mechanical 5 1 Mechanical sequences 2 5 1 1 Handle Upper part 2 5 1 2 1 Replacing of microswitch 2...

Page 3: ... 5 1 25 3 Replacing of motor motor belt 28 5 1 26 Tool lowering unit 30 5 1 27 1 Replacing of foot lever 30 6 Electrical 6 1 System architecture 2 6 1 1 General 2 6 1 2 System overview 2 6 1 3 Emergency loop 3 6 2 Electrical sequences 4 6 2 1 Dashboard 4 6 2 2 1 Replacing of dashboard 4 6 2 3 2 Connections 5 6 2 4 Dashboard service menu 9 6 2 5 1 Reset service LED 9 6 2 6 Power electronics 10 6 2 ...

Page 4: ...arch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 1 Foreword T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 5: ...Training is addressed as reference book for the technical training ses sions and will be distributed to the floor care responsible and or to the technical train ing responsible after attending a training session provided by GTS max 2 persons per country The intension is that after this session a technical trainer is able to perform technical training for their local technical staff and in this way...

Page 6: ...at the new Technical Training concept together with the Technical Manual are powerful tools which will help our service organisations to achieve a high er level of quality in repairs and customer satisfaction If you have any comments or questions do not hesitate to contact your country re sponsible Sincerely yours GTS Team T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e...

Page 7: ...rch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 2 Elementary T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 8: ... used in this machine please carefully read the product label and Material Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emptied into an approved drain Avoid pollution 2 2 ESD Static electricity is electricity at rest or the accumulation of electric charge as op posed to an electric current which is the movement of electricity The flow ...

Page 9: ...jamming of machinery Almost any material can generate static electricity The ability to store or unload the charge depends on the type of material Static can damage devices which can result in immediate product failure to operate In contrast static damage can go undetected for a period of time and the results are product failure once the product is in service Electrostatic fields are associated wi...

Page 10: ...arch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 3 General T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 11: ...u should replace them by new ones 3 1 3 Direction description On the RH always means on the right hand side of the machine in working direction when you are standing behind the machine On the LH always means on the left hand side of the machine in working direction when you are standing behind the machine 3 1 4 Power source Depending on the work it might be required to remove the power source main...

Page 12: ...rial 3 2 1 Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 3 2 2 Material No special tools are required The above listings are only a recommendation for the technical training T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 13: ...h 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 4 Technical data T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 14: ...7517571 TASKI swingo 855 B Power 01 7517572 TASKI swingo 855 B Power BMS EUR 01 7517573 TASKI swingo 855 B Power BMS UK 01 7517574 TASKI swingo 855 B Power BMS DK 01 7517742 TASKI swingo 855 B Power BMS NA 01 7517821 TASKI swingo 855 B Power BMS SEV 01 Table 1 Machine range T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 15: ...able 2 Machine profile Pos Value Noise level ECO mode dB A 64 60 Vibration m s2 0 5 Approvals CE CB Test cer tificate ÖVE Nominal consumption W 900 Power drive motor W 200 Power suction motor W 490 Voltage V 24 Battery capacity max maintenance free wet Ah C5 50 70 Battery autonomy max 70 Ah maintenance free battery h max 2 0 Internal charger BMS Protection class BMS model Class 1 Protection class ...

Page 16: ... Machine speed Pos Value Dimensions L W H mm 1220 475 1167 Door pass through with squeegee mm 690 Battery compartment L W H mm 350 x 330 x 240 Net weight without batteries empty tank kg 70 Weight ready to use kg 160 Max floor pressure front N mm2 0 33 Wheel diameter front mm 200 Wheel diameter castor mm 100 Table 5 Dimensions and weights T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t ...

Page 17: ... 855 B Power technical data fm Picture 1 Dimensions 4 2 5 Battery 4 2 5 1 Battery compartment Pos Value Battery compartment L W H mm 350 x 330 x 240 Table 6 Battery compartment T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 18: ...ly for dry gel batteries For the correct connection of the batteries pay attention to the voltage of each battery and the correct connection Therefore refer to e spares Supplier Type Voltage Ah Length mm Width mm Height mm Weight kg Excide Sonnenschien GF12050 12 50 278 175 190 20 Excide Sonnenschien GF12070 12 70 330 171 236 28 Table 7 Dry gel batteries T o O r d e r P a r t s C a l l 1 8 8 8 7 0...

Page 19: ...imary V 100 240 Primary Hz 50 60 Secondary V 24 Secondary A 9 Protection type 1 2 Approval UL Cable length BMS cable m 3 Table 8 Charger Pos Value Brush system mm 1x 500 Brush motor W 750 Brush speed rpm 160 Brush pressure max kg 43 Table 9 Brush system T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 20: ...tional Pos Value Vacuum motor W 490 Max air flow l s 32 Max vacuum mbar 118 Max vacuum kPa 11 8 Table 10 Suction power Pos Value Cleaning Solution Dosing CSD system Brush lifting mechanical Squeegee lifting mechanical Table 11 Additional T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 21: ...0 Scrubbing brush abrasive 500 mm 4122528 Blade front small 4122529 Blade back small Table 12 Accessories SKU Article 4127203 Blades front Type 712 3mm Closed front blade 4127070 Double back blades 56 2 5 x 750 4075260 External hour counter for battery models 4122526 PU traction wheel brown 4122746 PU wheels green supergrip 4122563 Castor wheel blue option for 755 855 4122527 PU castor wheel 100 T...

Page 22: ...rch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 5 Mechanical T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 23: ...e microswitch Remove microswitch from fixation Disconnect wires from microswitch Mount Connect new microswitch to the wires Position the microswitch on the fixation Ensure that the microswitch is positioned correctly on the fixation pins Assemble microswitch spring Test if the microswitch is functional when moving the throttle levers Connect the hour counter wires to the hour counter or to the cov...

Page 24: ...ws of the dashboard Remove dashboard Disconnect hall sensor compl ribbon cable Thread out hall sensor compl ribbon cable Unscrew mechanic hall sensor compl fixation Remove mechanic hall sensor compl Mount Build in mechanic hall sensor compl Make sure that the mechanic hall sensor compl is placed correctly on the pins of the support before tightening the screw T o O r d e r P a r t s C a l l 1 8 8 ...

Page 25: ...screw of mechanic hall sensor compl Thread in the hall sensor compl ribbon cable Connect hall sensor compl ribbon cable to the dashboard Position dashboard and fix it with the 5 screws Complete assembling according to the chapter REPLACING OF MICROSWITCH T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 26: ...pares Picture 4 Throttle levers position Pay attention that the solenoid is placed on the left side hall sensor side Make sure that the rubber covers are placed in the slots Mount Assemble both throttle levers Ensure that the lever toothed wheels are positioned in the centre of the possible movement Mount switch holder bracket Build in mechanic hall sensor compl Make sure that the mechanic hall se...

Page 27: ...nnect vacuum motor wires from connection block Remove sealing of vacuum motor to tank cover Remove capacitor from motor Unscrew the 3 screws of the vacuum motor protection plate Remove the vacuum motor protection plate Remove vacuum motor fixation sealings Remove vacuum motor Remove bottom sealing of the vacuum motor Mount Position bottom sealing of the vacuum motor Build in vacuum motor Position ...

Page 28: ...tion top sealing of vacuum motor Connect vacuum motor wires to connection block Close tank cover and position it on the base plate Open tank cover together with base plate Use the tank cover support Tighten base plate fixation on the LH side Tighten base plate fixation on the tank support side RH Tighten the fixation rubbers smoothly Remarks Check at the end if the vacuum motor top sealing is posi...

Page 29: ...screws of throttle lever bracket Thread out hall sensor ribbon cable and remove the complete throttle lever system Unscrew handle fixation to the tank cover 02 103 and 02 107 Remove handle from tank cover Unscrew and remove rear panel Open the tank cover Loosen the screw on the tank cover on the support side RH Loosen the screw on the other side LH Close the tank cover Open the tank cover without ...

Page 30: ...ke sure that the sealings are nicely positioned Drill the hole for the tank axle without pressing the tank cover down onto the tank drill with 10 mm Mount the tank cover axle Fix the axle with the screws Remarks Ensure that the flap is positioned between the tank and the base plate Open tank cover Thread in cable to the tank cover Remarks Ensure that the cables are positioned that way that they ca...

Page 31: ...per opening and closing of the tank cover Mount the rear panel Assemble handle on the tank cover with the 7 screws Position the complete throttle lever system Thread in the hall sensor cable to the dashboard Fix the throttle lever bracket with the screws Position wires on the external hour counter or on the handle cover depending on the setup Mount the handle cover Connect wires to dashboard Assem...

Page 32: ... position down Remarks Lift up the rear of machine and incline it to the front to loosen the tension of the spring 3 Remove one circlip of rear axle Remove the rear axle 4 Remove pressure spring Mount Assemble new pressure spring Assemble the rear axle Position the circlip on the rear axle Ensure that the slide bearings are proper positioned Move the squeegee bracket to semi transport position Ass...

Page 33: ...ng Picture 4 Offset fixation Remove Unscrew the 2 screws of the offset fixation Remove the offset and the spring Remove the spring from the offset Mount Assemble the new spring on the offset Assemble the offset and the spring on the squeegee Mount the screws of the offset T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 34: ...ides of the squeegee body will be reduced Remove front blade Mount Position new front blade Picture 6 Tightening strap front blade Position tightening strap Untighten fixation screw until the blade is proper fixed on the squeegee body Ensure that the tightening strap is positioned correct thin part to the bottom If you over tighten the tightening strap it can bulge T o O r d e r P a r t s C a l l ...

Page 35: ...blade Mount Position new back blade Position tightening strap Thighten fixation screws until the blade is proper fixed on the squeegee body Remarks Pay attention that the tightening strap is positioned in the centre Ensure that the tightening strap is positioned correct thin part to the bottom If you over tighten the tightening strap it can bulge T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2...

Page 36: ... to chapter REPLACING OF TANK COVER Remove fresh water hose from tank Remove rear panel Unscrew charger jack from rear panel Unlock battery compartment by removing screws from locking system Open the battery compartment Thread out wiring and hoses to the battery compartment Close battery compartment T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m...

Page 37: ...xle with the two screws Open the battery compartment Thread in cables from the battery compartment Assemble charger jack on the rear panel Connect fresh water hose to the water tank Assemble tank cover according to chapter REPLACING OF TANK COVER Adjust battery compartment lock Lock the battery compartment on both sides with the screws from the locking system Adjustment Ensure that the screws of t...

Page 38: ...rew with a 19 mm fork spanner Remove the complete castor wheel and squeegee support Mount Assemble castor wheel and squeegee support according to e spares Tighten the fixation screw with a 19 mm fork spanner Lock battery compartment on the RH side with the screw of the locking system Lift up the machine Lock battery compartment on the LH side with the screw of the locking system Adjustment Tighten...

Page 39: ...emove fixation screws from chassis Thread out filter 24V from the chassis Disconnect the fresh water connection Disconnect the wires from coil Remove complete filter 24V Mount Take new filter 24V Connect wires to coil Connect fresh water hoses to the filter 24V Thread in the filter 24V on the chassis Position fixation screws an tighten them Position filter cover on the filter 24V T o O r d e r P a...

Page 40: ... the brush housing to get access to the pump Disconnect the pump wires Unscrew hose clamps on both sides of the pump Remove the fresh water hoses from the pump Picture 13 Pump Thread out pump from pump holder Mount Position new pump into pump holder Ensure that the pump is build in according to the water flow The arrow on the pump indicates the water flow direction Connect fresh water hoses on the...

Page 41: ...go 855 B Power mechanics fm Position and tighten screws of brush housing Close battery compartment Lock battery compartment on both sides with the screws of the locking system T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 42: ...partment Close battery compartment Lay machine to the LH side Unscrew fixation brackets Remove traction unit including traction wheels Mount Position new traction unit including traction wheels Position and tighten fixation brackets Lift up machine again Open battery compartment Thread in cables of traction unit into the battery compartment Connect traction unit to power electronics Look the batte...

Page 43: ...rom the pump Disconnect the brush motor wires from power electronics Remove self locking nuts M8 on LH and RH from the bolts holding brush drive unit to the cradle Remove self locking nut M6 at eccentric disc at the RH Remove the eccentric disc Remove the bolt and eccentric shaft Make sure that you hold the brush drive unit firmly Pivot the complete brush drive unit out Mount Position the brush dr...

Page 44: ...f the cleaning performance Picture 16 Default setting eccentric shaft Picture 17 Default setting eccentric disc Position a new self locking nut M6 at the eccentric disc Position two new self locking nuts M8 at the bolt holding brush drive unit to cradle Thighten all self locking nuts Do not use the locking lever 07 116 to tighten the eccentric shaft 07 110 T o O r d e r P a r t s C a l l 1 8 8 8 7...

Page 45: ...he brush motor matching the colours Connect the fresh water hose to the pump Connect the pump wires Position the brush housing on the brush drive unit Position the brush housing screws and tighten them Close and lock battery compartment with the screws of the looking system T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 46: ...sh drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT Position brush drive unit upside down Remove the three screws 08 137 of cover Remove the cover 08 129 Picture 19 Remove belt 1 Untighten belt tensioning roller and remove it 2 Remove the small tensioning roller 3 Remove the belt T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t ...

Page 47: ...he brush base plate nozzle Move the tensioning roller with a 17 mm fork spanner over the nozzle on the brush base plate Remarks If you can not get over the nozzle you can adjust the small tensioning roller slightly Thighten the fixation screw of the tensioning roller completely Position the cover on the brush drive unit Position and tighten the fixation screws of cover Ensure that the belt does no...

Page 48: ...he centre plug 08 134 and the sealing ring 08 130 Remove the retaining ring 08 141 Remove the pulley 08 127 Mount Mount the new pulley Position the retaining ring Service Apply lubricant on the sealing ring 08 130 Position the sealing ring and the centre plug Position the catch Position the coupling Fix the coupling with the three screws Service Thighen the screws 8 136 with 2 3 Nm Complete assemb...

Page 49: ...cording to chapter REPLACING OF BRUSH DRIVE UNIT Remove brush belt according to chapter REPLACING OF BRUSH BELT Remove brush pulley according to chapter REPLACING OF PULLEY Remove the two screws 09 134 and the one counter head screw 09 135 Remove the motor and the motor belt Picture 22 Motor belt T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e ...

Page 50: ...on the two other screws Service Apply adhesive looking on the screws 09 134 Tension the belt Tighten all screws Complete assembling according to the chapter REPLACING OF PULLEY BELT Complete assembling according to the chapter REPLACING OF BRUSH BELT Complete assembling according to the chapter REPLACING OF BRUSH DRIVE UNIT T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t ...

Page 51: ...tion unit according to chapter REPLACING OF TRACTION UNIT Remove pedal pad from foot lever Unplug microswitch Unscrew microswitch fixation Remove microswitch Remove retaining ring 07 107 for axle 07 112 Remove axle 07 112 on RH side for cradle Picture 24 Cradle fixation Remove the cradle and foot lever from the chassis Remove nuts 07 113 and 07 126 Remove the foot lever 07 104 T o O r d e r P a r ...

Page 52: ...and adjust accordingly Adjustment The foot lever switch has to apply when the foot lever passes the centre of the LH side of the stop plate squeegee 07 102 Picture 25 Switching point Connect microswitch Assemble pedal pad on the foot lever Complete assembling according to the chapter REPLACING OF TRACTION UNIT Complete assembling according to the chapter REPLACING OF BRUSH DRIVE UNIT T o O r d e r...

Page 53: ...rch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 6 Electrical T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 54: ... power electronics Applying the correct torque where required is essential for a safe operation of the machine ESD can harm the electronic boards and therefore reduce the life time of the machine Use always an ESD bag to protect the electronics 6 1 2 System overview Picture 1 System overview T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p...

Page 55: ... 00 2010 6 3 Copyright 2010 Diversey Inc 06 0 swingo 855 B Power electronics fm 6 1 3 Emergency loop Picture 2 Emergency loop T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 56: ... 1 1 Replacing of dashboard Remove Remove the 5 screws of the dashboard Dismount dashboard from machine Disconnect all electrical connections Mount Connect electrical connections to dashboard Mount dashboard on machine Fix the dashboard with the 5 screws to the machine T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 57: ... 2010 6 5 Copyright 2010 Diversey Inc 06 0 swingo 855 B Power electronics fm 6 2 1 2 Connections Picture 4 Dashboard connectors T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 58: ...ing level 4 1 X8 Membrane keypad 10 LED Dosing level 3 1 X8 Membrane keypad 11 LED Dosing level 2 1 X8 Membrane keypad 12 LED Dosing level 1 1 X8 Membrane keypad 13 LED Battery capacity level 4 green 1 X8 Membrane keypad 14 LED Battery capacity level 3 green 1 X8 Membrane keypad 15 LED Battery capacity level 2 green 1 X8 Membrane keypad 16 LED Battery capacity level 1 green 1 X8 Membrane keypad 17...

Page 59: ...n 7 5V 2 X1 Communication 8 GND 2 X1 Communication 9 Housing GND 2 X1 Communication 10 Housing GND 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 1 Throttle blue wire 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 2 GND 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 3 5V 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 4 Mic...

Page 60: ...rger communication 3 Information charge failed red 5 X6 Charger communication 4 Emergency loop IN Jumper for NON BMS 5 X6 Charger communication 5 Emergency loop OUT Jumper for NON BMS 5 X6 Charger communication 6 GND 6 X5 Emergency loop 1 24V Permanent 6 X5 Emergency loop 2 Emergency loop 7 B1 Hall sensor 1 Power hold 8 S1 Reed contact 1 Machine start Pos Plug Description plug Pin Description pin ...

Page 61: ...re 5 Reset service hour LED Switch ON the machine Service hour counter LED has to be ON Press the buttons dosing and dosing until the service LED switches OFF After approximately 3 seconds it starts flashing Flashing stops after approximately 2 seconds Service hour counter is reset Remarks You also can reset the service hour counter with the Service Tool online Please refer to the Service Tool Man...

Page 62: ... Move out the power electronics Disconnect wires and connectors Remove power electronics Mount Take new power electronics Connect wires and connectors to power electronics Position power electronics on the support Tighten the two screws Tighten the connectors with the correct torque Adjustment M5 05 121 with 5 Nm Battery minus Brush minus M6 05 124 with 7 Nm Brush plus T o O r d e r P a r t s C a ...

Page 63: ...2010 Diversey Inc 06 0 swingo 855 B Power electronics fm M4 05 127 with 2 5 Nm Battery plus 6 2 3 2 Connections Picture 7 Power electronics connector T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 64: ... 7 X8 Emergency loop 1 Emergency loop IN 7 X8 Emergency loop 2 Emergency loop OUT 8 X12 External hour counter Optional 1 Plus 8 X12 External hour counter Optional 2 Minus 9 X17 TASKI J FIT Optional 1 Power On 9 X17 TASKI J FIT Optional 2 Power On 9 X17 TASKI J FIT Optional 3 PWM J FIT OUT 9 X17 TASKI J FIT Optional 4 GND 10 X9 USB port 1 VCC USB 10 X9 USB port 2 Minus 10 X9 USB port 3 Plus 10 X9 U...

Page 65: ...sing GND 12 X18 Electrical brush drive unit 1 Motor Plus 12 X18 Electrical brush drive unit 2 Motor Minus 12 X18 Electrical brush drive unit 3 EBU internal switch 12 X18 Electrical brush drive unit 4 EBU internal switch 12 X18 Electrical brush drive unit 5 Brush position switch Transport Closed 12 X18 Electrical brush drive unit 6 Minus 13 X4 Pump 1 1 Duty cycle Pump 1 1255 13 X4 Pump 2 2 Duty cyc...

Page 66: ...3 X4 Pumps Filter 24V 4 GND 1255 13 X4 Pumps Filter 24V 5 GND 755 855 and 1255 13 X4 Pumps Filter 24V 6 GND Valve Pos Plug Description plug Pin Description pin Table 2 Power electronics connector description T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 67: ... thread out wires Unscrew main cord connection and thread out cable Untighten screws at the bottom to remove charger Mount Position charger and tighten screws at the bottom Thread in main cord and fix it to the connection block Thread in battery wires and connect accordingly to the colours Connect the communication cable to the charger T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p ...

Page 68: ...0 2010 6 16 Copyright 2010 Diversey Inc 06 0 swingo 855 B Power electronics fm 6 2 4 2 Connections Picture 9 Charger connectors T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 69: ...ain cord 3 GND 3 X7 Charger communication 1 Not connected 3 X7 Charger communication 2 Not connected 3 X7 Charger communication 3 Emergency loop IN 3 X7 Charger communication 4 Emergency loop OUT 3 X7 Charger communication 5 GND 3 X7 Charger communication 6 Information charge failed 3 X7 Charger communication 7 Information charge 3 X7 Charger communication 8 Information charged Table 3 Charger con...

Page 70: ...pyright 2010 Diversey Inc 06 0 swingo 855 B Power electronics fm 6 3 Schematics System 6 3 1 Battery connection Picture 10 Battery connection T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 71: ...0 6 19 Copyright 2010 Diversey Inc 06 0 swingo 855 B Power electronics fm 6 3 2 Electrical schematic Picture 11 Electrical schematic T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 72: ...10 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 7 Additional information T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 73: ...ation fm 7 Additional information 7 1 Available GTS Newsletter Instructions Newsletter Date of is sue Topic Modification Ma chine version Serial number Tool SKU tool Table 1 Newsletters Instructions T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 74: ...arch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 8 Revision T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 75: ...2 Copyright 2010 Diversey Inc 11 0 swingo 855 B Power revision fm 8 Revision Date Chapter Content Description Revision Table 1 Revision T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 76: ...arch 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 9 Appendix T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 77: ... description 3 2 Drive wheel group 5 21 E Electrical schematic 6 19 Electrical sequences 6 4 Electronic sequences 6 2 Elementary 2 2 Emergency loop 6 3 ESD 2 2 F Filter 24V 5 18 Fixation spring 5 12 Foot lever 5 30 Foreword 1 2 Front blade 5 13 G General 3 2 6 2 H Hall sensor board 5 3 Handle Upper part 5 2 Health Safety 2 2 L Lower part tank 5 15 M Machine Profile 4 3 Machine range 4 2 Machine sp...

Page 78: ...em 6 18 System architecture 6 2 System overview 6 2 T Tank 5 15 Tank cover 5 8 Target 1 2 Technical Data 4 2 Technical data 4 3 Technical Information 4 3 Technical Manual 1 2 Technical Training 1 2 Throttle lever 5 5 Tool lowering unit 5 30 Tools 3 3 Traction unit 5 21 V Vacuum motor 5 6 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r...

Page 79: ...March 2010 Edition V1 00 2010 Copyright 2010 Diversey Inc Technical Manual 10 Notes T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

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