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10

TapcoTools.com

800.521.8486

Replacing the Moving Hinge

Remove Hinge Pin

Grasp Hinge Pin at opposite end with pli-

ers or vise grips and pull Pin out. Moving 

Hinge will now disengage and can be 

replaced.

Replace Hinge Pin

To install new Hinge and Hinge Pin, have 

assistant hold Moving Hinge while the Pin 

is inserted. When reinstalling the Hinge 

Pin lubricate the leading end with a light 

oil. Be careful not to bend it.

Clean Out Hinge Pin

Before removing Hinge Pin, drill 

out “center punch” marks from 

ends of Hinge. 

2

3

4

6

Tools needed: electric drill, small drill bit, hammer, small diameter hard wire or narrow punch, vise grips or pliers, 

light oil, and safety glasses

REPLACING WEDGES

Remove Wedge

With the Sliding Bar removed and inverted 

as indicated, remove the Flat Head Screws 

holding the Wedge to the Sliding Bar.

Replace Wedges

Periodically check to insure that screws hold-

ing Wedges are tight. Loose screws will cause 

uneven locking.

Clean Sliding and Clamping 

Bar Before Replacing. 

Clean surfaces. (see page 9)

Open Brake

Move Locking Handle to right.

Remove Top Yoke Pin

With Brake unlocked remove Cotter Pin 

from Top Yoke Pin and disengage handle.

Remove Sliding Bar

Grasp and pull Sliding Bar to the right and 

forward to remove.

Tools needed: clean shop rag, Phillips screwdriver, commercial cleaning solvent such as Gum Out

®

 or WD-40

®

, light weight oil

Remove Handle

Detach Faspin and remove Lifting 

Handle. Brake can be locked dur-

ing this operation.

1

Remove Hinge

NOTE: Have an assistant support the 

Hinge prior to removing the Hinge Pin. 

5

2

3

4

6

1

5

Loosen Hinge Pin

Using small diameter hard wire or narrow 

punch and hammer, tap out Hinge Pin 

from one end.

Summary of Contents for Windy SP Port-O-Brake

Page 1: ...Clamping Surface 8 Replacing Stainless Edge 9 ReplacingVinyl Strip 9 ReplacingWedges 10 Replacing Hinges 10 Replacing Shoe Castings 11 Windy Parts List 12 All Tapco Tools are made under one or more of...

Page 2: ...cedure outlined on page 9 2 Use a high quality cleaning solvent such as Gum Out or WD 40 3 Use only lightweight lubricants such as 3 in 1 Oil or 30 wt oil Note Do not use vasoline axle grease or graph...

Page 3: ...Insert the ends of the Lifting Handle Handle Plug Assembly up through the holes in the bottom of the Moving Hinge Align holes in the Handle Plugs with the holes located in the face of the Moving Hinge...

Page 4: ...Clamp Mounting Plate Channel Leg Plate 361 2 Center of Brake 3 Set legs onto Brake with leg tubes near drilled pilot holes Place U clamps over leg tubes align holes and install sheet metal screws Dril...

Page 5: ...1 4 slit in the metal with a pair of shears These marks now become the bending points and are visible from either side On longer lengths fold the coil over as shown and snip both ends at once This sa...

Page 6: ...Down 1 2 1 2 1 2 2 3 1 2 1 3 4 1 2 4 1 2 3 Finish Side Finish Side Finish Side Down Finish Side Down Finish Side Up Finish Side Down Finish Side Down 3 4 Finish Side Up Finish Side Up Finish Side Down...

Page 7: ...mechanism C If your material is getting scratched examine the Clamping Bar and Hinge for roughness or burrs Replace worn parts D If you transport your Brake in the locked position lock a piece of viny...

Page 8: ...rasp and pull Sliding Bar to the right and forward to remove Turn upside down and rest on brake castings Loosen Dirt and Residue Use Gum Out WD 40 or quality com mercial cleaning solvent on a clean sh...

Page 9: ...BENDING EDGE Loosen Stainless Edge To loosen old Stainless Bending Edge insert screwdriverbehindoneendasindicatedand twist to release from end Remove Stainless Edge Grasp one end of Stainless Bending...

Page 10: ...nd inverted as indicated remove the Flat Head Screws holding the Wedge to the Sliding Bar Replace Wedges Periodicallychecktoinsurethatscrewshold ingWedgesaretight Loosescrewswillcause uneven locking C...

Page 11: ...ngage handle Remove Sliding Bar Grasp and pull Sliding Bar to the right and remove 1 2 3 4 Tools needed socket wrench with 7 16 socket Phillips screwdriver Remove Hex Head Screws Holding Clamping Bar...

Page 12: ...Yoke 10737 PivotYoke 10739 Pivot Arm 10740 Pro Sp Material Stop 10741 Pivot ArmTape 10742 Pivot Spring 10743 Locking Handle 10746 Lifting Handle Assembly 11625 3 8 16 X 3 1 4 Hex Cap Bolt 10749 8 6 Vi...

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