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MATERIAL SLIPPAGE

Material Slippage is caused by the Brake not locking properly or fully along the entire length.

To determine the need for Wedge Adjustment:
 

A.  Cut paper into sheets approximately 2" x 6".

 

B.  Insert paper into clamping position under each Shoe Casting.

 

C.  Lock Brake

 

D.  Try to remove paper while Brake is locked by lightly pulling on the paper.  

If paper slips out easily, that particular Casting should be adjusted.

Solution:
 

A.  Clean and lubricate Wedges, Sliding Bar, and Clamping Bar. (see page 9)

 

B.  Tighten Fasteners for Hinges, Yoke, and Wedges. 

 

C.  Inspect Shoe Casting for damage due to dropping or other accidental abuse.  

Replace if necessary (see page 12).

SCRATCHES OR MARRING OF MATERIAL

 

A.  Do not use your Brake around your Saw Table as the cuttings may get  

between clamping members and cause excessive wear or material scratching.

 

B.  Wipe jaws clean during use to remove metal chips, dirt or shavings.   

This will prevent scratching of your clamping mechanism.

 

C.  If your material is getting scratched examine the Clamping Bar and Hinge for roughness or 

burrs. Replace worn parts.

 

D.  If you transport your Brake in the locked position, lock a piece of vinyl siding  

or cardboard between the clamping members. Vibration during transport can  

cause scoring of the clamping mechanism if dirt or foreign matter is present.

 

E.  Replace vinyl strip if excessively worn or nicked.

UNEVEN BENDING 

Uneven bending or “overbending” is material being bent more in one  

section than in another.

Solution:
 

A.  Make sure material is being locked down securely prior to bending.

 

B.  Using Brake on uneven ground may cause some bowing or twisting to occur.

 

C.  Check fasteners on Fixed Hinge and Wedges for looseness and tighten.  

(see Replacing Wedges page 11)

 

D.  Check for cracked or broken Castings. Look on the top and underside  

of each casting. Replace part. (see page 12)

 

E.  Uneven bending may be caused by operator pulling on one end of the  

Lifting Handle rather than the center.

 

F.  Transporting your Brake other than in the flat working position may  

cause it to bow.

 

G.  Look for bow along the Fixed Hinge and Clamping Bar. These parts may  

need to be replaced.

Trouble Shooting

Summary of Contents for Windy SP Port-O-Brake

Page 1: ...Clamping Surface 8 Replacing Stainless Edge 9 ReplacingVinyl Strip 9 ReplacingWedges 10 Replacing Hinges 10 Replacing Shoe Castings 11 Windy Parts List 12 All Tapco Tools are made under one or more of...

Page 2: ...cedure outlined on page 9 2 Use a high quality cleaning solvent such as Gum Out or WD 40 3 Use only lightweight lubricants such as 3 in 1 Oil or 30 wt oil Note Do not use vasoline axle grease or graph...

Page 3: ...Insert the ends of the Lifting Handle Handle Plug Assembly up through the holes in the bottom of the Moving Hinge Align holes in the Handle Plugs with the holes located in the face of the Moving Hinge...

Page 4: ...Clamp Mounting Plate Channel Leg Plate 361 2 Center of Brake 3 Set legs onto Brake with leg tubes near drilled pilot holes Place U clamps over leg tubes align holes and install sheet metal screws Dril...

Page 5: ...1 4 slit in the metal with a pair of shears These marks now become the bending points and are visible from either side On longer lengths fold the coil over as shown and snip both ends at once This sa...

Page 6: ...Down 1 2 1 2 1 2 2 3 1 2 1 3 4 1 2 4 1 2 3 Finish Side Finish Side Finish Side Down Finish Side Down Finish Side Up Finish Side Down Finish Side Down 3 4 Finish Side Up Finish Side Up Finish Side Down...

Page 7: ...mechanism C If your material is getting scratched examine the Clamping Bar and Hinge for roughness or burrs Replace worn parts D If you transport your Brake in the locked position lock a piece of viny...

Page 8: ...rasp and pull Sliding Bar to the right and forward to remove Turn upside down and rest on brake castings Loosen Dirt and Residue Use Gum Out WD 40 or quality com mercial cleaning solvent on a clean sh...

Page 9: ...BENDING EDGE Loosen Stainless Edge To loosen old Stainless Bending Edge insert screwdriverbehindoneendasindicatedand twist to release from end Remove Stainless Edge Grasp one end of Stainless Bending...

Page 10: ...nd inverted as indicated remove the Flat Head Screws holding the Wedge to the Sliding Bar Replace Wedges Periodicallychecktoinsurethatscrewshold ingWedgesaretight Loosescrewswillcause uneven locking C...

Page 11: ...ngage handle Remove Sliding Bar Grasp and pull Sliding Bar to the right and remove 1 2 3 4 Tools needed socket wrench with 7 16 socket Phillips screwdriver Remove Hex Head Screws Holding Clamping Bar...

Page 12: ...Yoke 10737 PivotYoke 10739 Pivot Arm 10740 Pro Sp Material Stop 10741 Pivot ArmTape 10742 Pivot Spring 10743 Locking Handle 10746 Lifting Handle Assembly 11625 3 8 16 X 3 1 4 Hex Cap Bolt 10749 8 6 Vi...

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