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TAO F125, Owner'S Manual

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TAO F125 Owner'S Manual Download Page 50

SPECIFICATION

 CHART

 

Fuel Tank ...............................................................

 

1.10

 

Gal (

4.2

L)

Engine Oil  ............................................................ SAE 15W40
Climbing  .............................................................. ≥12°
Acceleration Noise Level  ................................ ≤80dB
Recommended Tire Pressure   ........................ 

5

 PSI

CHASSIS
Brake Front/Rear  ............................................... Front Drums, Rear Disc Brake
Brake  .....................................................................

 

Hand Brake

, Foot Brake

Front 

T

ire  .............................................................. 

21x7-8

Rear 

T

ire ................................................................. 

20x9.5-8

Max 

Front 

T

ire Pressure  ..................................

 

10 PSI

Max 

Rear 

T

ire Pressure  ....................................

 

10 PSI

Weight 

GW

.............................................................

 

302

lbs 

DIMENSIONS
Overall Length .................................................... 

62.2

in. (

1,580

mm)

Overall Width ...................................................... 

38.7

 in

.

 (

98

5

mm)

Overall Height ..................................................... 

44.1

 in (

1120

mm)

Seat Height  ......................................................... 

25.1

 in. (

640

mm)

ENGINE
Type ............................................................... Single-Cylinder Four-Stroke, 

......................................................................... Air-Cooled, Automatic  

......................................................................... Centrifugal Clutch 
Displacement ............................................. 

1

07

CC

Bore X Stroke .............................................. 52.4 mm x 

49.5

 mm

Idle Speed  .................................................. 1500±150 RPM
Start Mode  ................................................. Electric start
Ignition Method  ....................................... CDI
Spark Plug Gap  ......................................... 0.06~0.085mm
Transfer Method ....................................... Chain Drive
Compression Ratio ................................... 9.5:1
Valve Clearance .........................................

 I

-0.03~ E-0.05mm

Spark Plug  ..................................................

 NST/ A7RTC    

NGK / CR6HSA

Minimum 

Front 

T

ire Pressure  ......................

.

 

 4

.0

 PSI

Minimum 

Rear 

T

ire Pressure  ....................

.

.....

 

4

.0

 PSI

41

Summary of Contents for F125

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety and service information F125 Owner s Manual ...

Page 2: ...Dealer or professional motorcycle mechanic You should never try or attempt assembly of this vehicle it should be done by professionals Death or serious injury could result from failure to follow these warnings and instructions Please read carefully before operating this vehicle ...

Page 3: ...e sure your child understands and will follow them Children differ in skills physical abilities and judgment Some children may not be able to operate an ATV safely Parents should supervise their child s use of the ATV at all times Parents should permit continued use only if they determine that the child has the ability to operate this ATV safely The F125 has multiple safety features including an a...

Page 4: ...icates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury TIP NOTICE NOTICE The F125 ATV is designed and manufactured for off road use only It is illegal and unsafe to operate this ATV on any ...

Page 5: ... F125 These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a new replacement label from your local Tao Motor dealer WARNING SAFETY LABELS ...

Page 6: ...t 23 Front Brake Lever 24 Front Brake Lever Freeplay Lower Adjustment 25 Engine Idle Adjustment 28 Specification Chart 41 Engine Oil 48 49 Cleaning Air Filter Element 50 Spark Plug 51 Drive Chain Adjustment 52 54 Cleaning Spark Arrester 58 Electrical Wiring Diagram 60 Transporting 1 Description 2 Hydraulic Rear brake Foot Brake 25 26 Commonly Asked Questions 62 Instrument Cluster 5 Gear Selector L...

Page 7: ... ATV NEVER OPERATE THIS ATV WITHOUT PROPER TRAINING OR INSTRUCTION CHILDREN MAY NOT BE ABLE TO OPERATE THIS VEHICLE SAFELY DUE TO PHYSICAL OR MENTAL LIMITATION NOTICE The ATV you purchased may differ slightly from the illustrations in this Owner s Manual Please consult your local Tao Motor dealer with any questions not covered in this manual SAFETY INFORMATION ...

Page 8: ...er consume alcohol or drugs before or while operating this ATV Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Never modify an ATV through improper installation or use of accessories Never attempt wheelies jumps or other stunts Always conduct a pre ride inspection and follow the proper maintenance schedule and proc...

Page 9: ...ny heated areas such as the engine and exhaust pipe Never let your child operate an ATV without close adult supervision a child under 14 should not operate this ATV even with adult supervision Promptly correct your child if he or she begins to ride beyond his or her abilities and if necessary If the child rides beyond his or her abilities or rides in terrain that is too difficult he or she may los...

Page 10: ...xide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area Immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Drain gasoline from the fuel tank and carb...

Page 11: ...10 Amp Spark Arrester Engine Oil Dip Stick Foot Rest Spark Plug Front Shock Fuel Cap Rear Cargo Rack Muffler Rear Shock Front Bumper Fuel On Off Valve LEFT SIDE Battery Under the Seat Rear Foot Brake Lever Gear Shift Lever Front Cargo Rack 2 ...

Page 12: ...electrical systems are supplied with power and the engine can be started The key cannot be removed Ignition OFF All electrical systems are off The key can be removed Ignition OFF Ignition ON Speed Limiter Front Brake Lever Throttle Lever Main Switch Start Button Engine Start Stop Switch Instrument Cluster Choke Lever 3 ...

Page 13: ...See the starting instructions on page 19 before starting the engine Headlight Switch The headlight switch has three positions OFF Running Light Headlight ON It s always recommended you ride with the headlights ON Headlight High Low Switch High beam Low beam THROTTLE Once the engine is running push the throttle lever to increase the engine speed Regulate the speed of the ATV by varying the throttle...

Page 14: ...he information displayed before riding ATV Instrument cluster Gear indicator icons 1 2 3 N R When 1 is displayed on the instrument panel first gear in engaged When 2 is displayed on the instrument panel second gear in engaged When 3 is displayed on the instrument panel third gear in engaged When R is displayed on the instrument panel the reverse gear in engaged When N is displayed on the instrumen...

Page 15: ...ed limiter screw To increase top speed SPEED LIMITER The F125 ATV is equipped with a vehicle speed limiter adjusting screw Beginning riders should start with slowest setting to learn how to control this vehicle Once the operator has demonstrated mastery of the ATV the supervising adult can adjust speed limiter screw to increase the top speed The vehicle speed limiter keeps the throttle from fully ...

Page 16: ...queeze the front brake lever to release the parking brake Always set the parking brake before starting the engine The ATV could start moving unexpectedly if the parking brake is not applied This could cause loss of control or a collision Always be sure you have released the parking brake before you begin riding The brakes could overheat if you ride the ATV without releasing the parking brake You c...

Page 17: ...Lever NOTICE For maximum engine life never accelerate hard when the engine is cold or choke lever is in the open position Choke Lever Positions Position 1 Choke Fully Open Cold engine start with ambient temperature below 40 F Position 2 Choke Half Open Cold engine with ambient temperature below 60 F Position 3 Choke Closed Warm engine with ambient temperature above 80 F Position 3 Choke is turned ...

Page 18: ...ngine and be sure that no one is sitting on the vehicle Never refuel while smoking or while in the vicinity of sparks open flame or other sources of ignition such as the pilot light of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tub Becaus...

Page 19: ...leaded gasoline with a pump octane number of 91 or higher Using Ethanol added fuel may lead to carburetor clogging due to the fuel s sulfuric content reacting with brass and aluminum components in the fuel system Tao Motor always recommends using a fuel stabilizer to help mitigate damaging corrosion Visit your dealer to purchase recommended stabilizers and lubricants FUEL TANK CAP 10 ...

Page 20: ... carburetor Always turn the fuel valve to the OFF position and allow the engine to idle until it burns remaining fuel in the line when the ATV is being stored Once the fuel in the line has been cleared drain the carburetor bowls Following this procedure will help reduce corrosion and carburetor damage FUEL ON Arrow mark positioned over ON position Fuel is on and fuel will flow to the carburetor ST...

Page 21: ...t lock is located under the seat in the back of the ATV To Install Seat Insert tab 3 on the front of the seat into the seat holder 2 and push down on the seat at the rear Make sure that the seat is securely installed in place and will not move during operation 1 Seat Lock Lever 2 Frame 3 Seat Tab SEAT 12 ...

Page 22: ...thing Always shield your eyes when working near batteries EXTERNAL Flush with water INTERNAL Call a physician Immediately and get medical attention EYES Rush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ignition away Ventilate when charging or using in an enclosed space KEEP OUT OF REACH OF CHILDREN Ba...

Page 23: ... specified amperage 3 Set ignition key to the ON position to check if all the devices are operating 4 Reinstall seat If a fuse continues to blow contact your local Tao Motor dealer to check for electrical repair Always use a fuse of the specified rating Never use any substitute fuses or larger amp fuses than the original rated fuels Any improper fuse or substitute fuse can cause electrical damage ...

Page 24: ... have the vehicle inspected by a Tao Motor dealer ITEM ROUTINE PAGE Fuel 9 11 91 octane min Check fuel level in fuel tank and add recommended fuel if necessary Add Fuel Stabilizer if using ethanol fuel Check fuel line for leakage Correct if necessary Engine Oil 48 49 Check oil level in engine and add recommended oil to specified level if necessary Check ATV for oil leakage Correct if necessary Fro...

Page 25: ...ed and lubricated Refer to the Owner s Manual for instructions and recommended lubricants For more information on service and maintenance go to www taomotor com ITEM ROUTINE PAGE Throttle Lever Make sure that operation is smooth Lubricate cable and 23 lever housing if necessary Check lever free play and adjust if necessary Control Cables Make sure that operation is smooth Lubricate if necessary 23...

Page 26: ...vide proper braking performance check the brake shoes pads for wear THROTTLE LEVER Check the operation of the throttle lever It must open smoothly and spring back to the idle position when released If throttle is not operating properly DO NOT START ENGINE Have a Tao Motor dealer correct the issue before operating this ATV SWITCHES Check to ensure all switches are working properly before starting t...

Page 27: ...ed with tubeless low pressure ATV valved tires Tire Wear Limit TIRE WEAR LIMIT When the tire groove decreases to 3mm 0 12 in due to wear replace the tire Never operate an ATV with worn tires as this may cause loss of control increasing your risk of an accident or death CHASSIS FASTENERS Make sure that all nuts bolts and screws are properly tightened before starting engine TIRES 18 ...

Page 28: ...choke lever all the way to the right Choke lever must be in the off closed position all the way to the right in order to operate the ATV 9 Release the parking brake STARTING ENGINE WARM 1 Set the parking brake The engine can be started only when the front rear brake lever is applied 2 Turn the fuel valve lever to the ON position 3 Turn the ignition key to the ON position 4 Set RUN position on main...

Page 29: ...ould be performed after every 20 hours of operation HOT MUFFLER ENGINE The muffler and other engine parts become extremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under th...

Page 30: ... limit suspension travel steering travel or control operation Use caution when adding any electrical accessories or change the normal operation of the vehicle If electrical accessories exceed the capacity of the ATV s electrical system could results in a dangerous situation and possible loss of power or damage the engine Installing aftermarket parts and or accessories could void your Tao Motor fac...

Page 31: ... shifter lever and it will return to center position NOTICE Always look behind the vehicle prior to shifting in reverse to be clear of any obstacles animals or people Remain seated all times do not stand up Always completely stop the ATV and apply the brakes prior to moving the transmission lever from neutral to reverse or neutral to drive NOTICE When shifting from 1st to 2nd gear and 3rd gears re...

Page 32: ...mm 0 197 In to 0 394 To adjust throttle cable 1 Pull rubber dust covers back to inspect and adjust throttle cable 2 Loosen lock nut 3 Turn throttle cable adjuster to make proper adjustments of throttle cable 4 Tighten locking nut and reinstall rubber dust cable covers Measure throttle free play at the tip of the lever Check proper throttle cable adjustment by turning handlebars completely to the l...

Page 33: ... 1 Loosen the locknut s 2 2 Adjusting bolt s 1 3 Adjusting bolt s 1 in direction a to increase the lever freeplay and in direction b to decrease it 4 Tighten the locknut s 2 5 While applying the front brake the upper and lower cable lengths should be equal 6 The cable joint 4 will become vertical How to adjust front brake lever free play The front brake lever freeplay must be checked and if necess...

Page 34: ...IC REAR BRAKE NOTICE New brakes will not perform to their maximum efficiency until after their initial brake in is complete Use extra caution Brake fluid replacement or brake system maintenance and repairs should be performed by an authorized Tao Motor dealer The brakes can be very hot after prolong use of the vehicle and can cause burns Wait for the brakes to cool down The rear brake system is a ...

Page 35: ...s follows Brake fluid reservoir is located on the frame under the seat right side With the ATV on a level surface check brake fluid in reservoir for proper level The fluid level should be above the LOWER mark Add fluid as required but never overfill and clean filler cap before removing it NOTICE The Reservoir is full when the fluid reaches the top of the window A low fluid level may indicate leaks...

Page 36: ...ve clevis clip pin 4 4 Move clevis clip away from brake lever 3 5 Turn clevis clip 3 clockwise to raise brake lever or counter clockwise to lower the lever 6 Move clevis clip into position and realign with brake lever 7 Reinstall clevis clip pin 4 and cotter pin 8 Tighten lock nut 2 The rear brake lever s reach should be checked and then adjusted at the intervals specified in the periodic maintena...

Page 37: ...s reached Turning the idle screw in clockwise to raise RPM Turning the screw out counterclockwise will lower RPM 4 The standard idle RPM is 1500 150 ENGINE IDLE ADJUSTMENT If it is necessary to adjust the carburetor idle screw due to changed outside environmental conditions to adjust carburetor idle screw as follows Idle Screw 28 ...

Page 38: ...e stiffest 5 or decrease softest 1 the spring preload Increased spring tension will stiffen the ride Decreasing spring tension will soften the ride The suspension was pre set at the factory but can be adjusted with a special suspension adjustment tool available for purchase at your Tao Motor dealer NOTICE 1 Spring Preload Adjustment Ring 2 Position Indicator NOTICE Never turn the adjusting mechani...

Page 39: ...GETTING TO KNOW YOUR ATV 30 ...

Page 40: ...cquired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers It is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely Before you begin to ride be sure you have read this manual completely and understand how to operate all of the ATV s controls Pay particu...

Page 41: ... or protective eye wear Over the ankle boots gloves long sleeved shirt or jacket and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Wear eye protection when operating your ATV to reduce the risk...

Page 42: ... Consuming alcohol or drugs could seriously affect your judgment cause you to react more slowly and affect your balance and perception Never consume alcohol or drugs before or while driving this ATV You increase your chance of an accident 1 Protective clothing 2 Protective Goggles 3 Protective Gloves 4 Protective Boots 5 Protective Helmet 33 ...

Page 43: ...pting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off BE CAREFUL WHERE YOU RIDE This ATV is designed for off road use only Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks drivewa...

Page 44: ...to react to hidden rocks bumps or holes Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Failure to use extra ca...

Page 45: ...ore difficult terrain Set the parking brake and follow the instruction on page 7 19 to start the engine Once it has warmed up you are ready to begin riding your ATV Remember that the engine and exhaust pipe will be hot when riding and afterwards do not allow skin or clothing to come in contact with these components ACCELERATING YOUR ATV With the engine idling release the parking brake Apply the th...

Page 46: ...lowing the ATV to make the turn properly This procedure should be practiced at slow speed many times in a large off road area with no obstacles If an incorrect technique is used your ATV may continue to go straight If the ATV doesn t turn come to a stop and then practice the procedure again If the riding surface is slippery or loose it may help to position more of your weight over the front wheels...

Page 47: ...erson an obstacle or a sharp drop off Use common sense and remember that some hills are too steep for you to climb or descend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and yo...

Page 48: ...V to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear RIDING SLOPING SURFACE Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with sl...

Page 49: ... Riding over rough terrain should be done with caution Look out for obstacles which could cause damage to the ATV or could lead to an accident Be sure to keep your feet firmly mounted on the foot boards at all times Avoid jumping the ATV and always ride within your abilities SLIDING AND SKIDDING Skidding or sliding improperly may cause you to lose control of this ATV You may also regain traction u...

Page 50: ...NSIONS Overall Length 62 2in 1 580mm Overall Width 38 7 in 985mm Overall Height 44 1 in 1120mm Seat Height 25 1 in 640mm ENGINE Type Single Cylinder Four Stroke Air Cooled Automatic Centrifugal Clutch Displacement 107CC Bore X Stroke 52 4 mm x 49 5 mm Idle Speed 1500 150 RPM Start Mode Electric start Ignition Method CDI Spark Plug Gap 0 06 0 085mm Transfer Method Chain Drive Compression Ratio 9 5 ...

Page 51: ...on Inspection adjustment and lubrication intervals of important components are explained in the following chart on the following pages Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles subjected to severe use such as operation in wet or dusty areas should be inspected and serviced more frequently Inspect clean lu...

Page 52: ...orrectly PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM CHECK OR MAINTENANCE JOB WHICHEVER COMES FIRST INITIAL EVERY Month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 No ITEM Hours 20 80 160 160 320 1 Fuel Filter Check or replace if necessary 2 Fuel Line Check fuel hoses for cracks or other damage and replace if necessary 3 Spark Plug Check condition and clean regap...

Page 53: ...to the limit 3 Rear Brake Check operation and correct if necessary Check brake pedal free play and adjust if necessary Check fluid and ATV for fluid leaks age and correct if necessary Replace brake pads Whenever worn to the limit 4 Brake Hoses Check for cracks or other damage and replace if necessary Replace Every 2 years 5 Rear Brake Hose Protectors Check for wear cracks or other damage and repla...

Page 54: ...essary Check for oil leakage and replace if necessary 11 Stabilizer Bushings Check for cracks or other damage and replace if necessary 12 Rear Knuckle Pivots Lubricate with lithium soap based grease 13 Steering Shaft Lubricate with lithium soap based grease 14 Steering System Check operation and repair or replace if damaged Check toe in and adjust if necessary 15 Engine Mount Check for cracks or o...

Page 55: ...and correct if necessary Adjust headlight beams GENERAL MAINTENANCE AND LUBRICATION CHART CONTINUED 21 Drive Chain Lubrication Lubricate CARBURETOR Tao Motor recommends using a fuel stabilizer at all times to prevent the buildup of residue from stale or deteriorated fuel If the vehicle is not in operation for 20 days or more fuel residue can form in jets and passages causing the vehicle not to sta...

Page 56: ...PERIODIC MAINTENANCE RECORD MAINTENANCE INTERVAL PERFORMED SERVICING DATE SERVICING DEALER OR PERSON REMARK 47 ...

Page 57: ...amage may result 6 Check the 0 ring for damage and replace it if necessary 7 Insert the dipstick into the oil filler hole and then tighten the engine oil filler cap 1 Minimum Oil Level Mark 2 Maximum Oil Level Mark TIP To check the engine oil level NOTE Your new vehicles engine comes with shipping oil shipping oil must be changed before the engine is started for the first time Please see specifica...

Page 58: ...ecommended engine oil Recommended engine oil is SAE 20W 50 and oil capacity is 0 8 US qt or 0 8 liters 6 Start the engine and then it let it idle for a few minutes 7 Turn off engine and check engine dip stick for correct engine oil level NOTICE When removing the engine oil drain bolt the 0 ring may fall out Take care not to lose these parts NOTICE Before installing the engine oil drain bolt be sur...

Page 59: ...ews 10 Install the seat The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the ATV is operated In extremely dusty areas When servicing the air filter element be sure to check the air inlet of the air filter case for obstructions NOTICE Never use low flash point solvents or gasoline to clean the air filter element because the engine could ca...

Page 60: ...e of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench by turning it clockwise to the specified torque 3 Install the spark plug cap OEM manufacturer specified spark plug is either NST A7RTC or NGK CR6HSA 4 Tightening torque Spark plug 12 N m 1 2 kgf m 8 7 lb ft Spark Plug Gap 0 06 0 085mm 0 024 0...

Page 61: ...ed before each ride How to check for drive chain slack 1 Drive Chain Slack Drive chain slack 6 0 12 0 mm 0 24 0 47 in TIP Improper drive chain slack will overload the engine as well as other parts of the ATV To prevent this from occurring keep the drive chain slack within the specified limits When checking and adjusting drive chain slack always check without any weight on vehicle and all tires are...

Page 62: ...k 1 Loosen axle carrier housing bolts 2 For all Tao Motor models equipped with chain tensioner always do the following lift and hold the chain tension off the chain to release chain tension until the chain adjustment is completed Carrier Housing Bolts 53 ...

Page 63: ...er nuts 2 3 Drive chain slack 6 0 12 0 mm 0 24 0 47 in Tightening Torques 14 Nm 10 ft lbs Chain Adjuster Nuts 1 2 3 45 Nm 33 ft lbs Carrier Housing Bolts 1 Remove all dirt and mud from the drive chain with a brush or cloth 2 Spray chain lubricant on the entire chain making sure that all side plates and rollers have been sufficiently oiled NOTICE The drive chain must be lubricated after washing the...

Page 64: ...y contact your local Tao Motor dealer DIRECTIONAL TIRES The F125 is equipped with directional tires directional tread pattern is designed to roll only in one direction Lateral grooves on both sides of the tire point toward the center creating a V shape The V shape must be pointing forward on each tire NOTICE When installing tires on your ATV correct tread direction is critical safety and driving p...

Page 65: ...f alignment Your ATV should steer straight and not drift or pull to one side How to check WheelToe in 8 Calculate the toe in Toe in B A 9 If toe in is incorrect adjustment is needed 1 Mark both tie rods ends This measurement will be needed during adjustment 2 Loosen the locknuts on tie rod ends 1 3 The same number of turns should be given to both the right and left tie rod 2 until the specified to...

Page 66: ... bolt 4 clockwise all the way 6 Turn clutch adjuster bolt 4 counterclockwise until you feel slight resistance 7 Turn the clutch adjuster bolt 4 1 8 turn counterclockwise 8 Hold clutch adjuster bolt 4 in position and tighten clutch adjuster lock nut 3 9 Start engine and test ride the ATV to ensure the auto clutch is working properly Gear shifting should be smooth and power deliver should be constan...

Page 67: ... and then rinse and dry the spark arrestor 5 Check the spark arrestor for damage and replace it if necessary 6 Install the 3 Phillips screws 5 and tighten them to the specified torque 7 Install the 3 4mm allen bolts 4 securing the muffler end cap to the muffler and tighten them to the specified torque Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester Tightening Torqu...

Page 68: ...n be found on the right side of the vehicle behind the front bumper engraved on the frame The engine number can be found on the bottom left of the crank case 59 The vehicle identification number is used to identify your ATV and may required when ordering replacement parts ...

Page 69: ...60 ...

Page 70: ...61 ...

Page 71: ...dle adjustment Where do I buy replacement parts You can connect your local Tao Motor dealer or www PatsKit com What is the spark plug gap The gap is 0 06 0 085mm See page 51 Why is my brake light not coming on Try applying both brakes with ignition key in the ON position My ATV cranks but wont fire Ensure engine run stop switch is set to the correct position Engine Run Stop switch is spring loaded...

Page 72: ...ts such as the carburetor or fuel injection system the ignition system catalytic converter and engine computer if it is equipped Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Tao Motor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the pa...

Page 73: ...urces Board for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized Tao Motor s dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board Any part or parts replaced under this war...

Page 74: ...t as a result of 1 accident 2 misuse 3 repairs improperly performed or replacements improperly installed 4 use of replacement parts or accessories not conforming to Tao Motor s specific tions which adversely affect performance and or 5 use in competitive racing or related events B Inspections replacement of parts and other services and adjustments required for required maintenance C Any vehicle eq...

Page 75: ...stem Warranty IV Legal Rights This warranty gives you specific legal rights and you may also have other rights which vary from state to state V This emission control system warranty is in addition to the standard limited warranty for all vehicles VI Additional Information Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repa...

Page 76: ...Find important product information and how to videos on our website www taomotor com ...

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