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Tanda AQUATOP Installation Manual Download Page 49

MAN-AT-C2-1 

Manual Aquatop (2019) 

3 

 

4. Installation of the bearings  
 

•

 

Please note that the resin mixture does not make sure that your pool is watertight, the 
liner should take care of this. 

•

 

The bearing is being fixed on the wall duct tube by means of 4 bolts (M6).  
On poolside, the bearing fits into the wall duct tube. On motor pit side, the part is 
bolted directly onto the wall duct tube. Do not forget to place the flat sealing rings.  

•

 

Now mount the water seal ring in the dedicated space (fully inline) at the bearings. 
The open side of the water seal ring faces the pool. Please use a rubber hammer as wel 
as the supplied Vaseline for positioning. The water seal ring should be 100% in line. 
 
 

 

 

 
 

N° 

Description 

N° 

Description 

1 

Bearing 

6 

Bolt 

2 

Water seal ring 

7 

Liner  

3 

Flat sealing 

8 

Flange 

4 

Bolt 

9 

Wall duct tube  

5 

Liner ring 

10 

PVC nut 

 
 
 
 

Summary of Contents for AQUATOP

Page 1: ...Technics Applications Klaus Michael Kuehnelaan 9 Tel 32 14 23 74 95 Website www t and a be 2440 Geel Belgium Fax 32 14 23 74 96 Mail info aquatop be INSTALLATION GUIDE 2019 AQUATOP SLATTED COVER ...

Page 2: ...nt External hydraulic B4 Electrical preparations Underwater mount SCUBA drive B5 Electrical preparations ECOTOP C1 Mounting of mechanism Top mount C2 1 Mounting of mechanism Underwater mount External motor Pool with liner C2 2 Mounting of mechanism Underwater mount External motor Pool with tiles or fiberglass C3 mounting of mechanism Underwater mount External motor Pool with thin wall C4 Mounting ...

Page 3: ...derwater mount On pool floor Underwater bench O5 1 Finishing Underwater mount In pool floor Fixed underwater panel O5 2 Finishing Underwater mount In pool floor stairs Underwater beam O6 Finishing Underwater mount In pool floor Movable underwater panel O7 Option Safety System O8 1 Option Safety People Manual O8 2 Option Safety People Top Lock automatic O9 Option Preparation and maintenance Z01 Con...

Page 4: ...nd user of this product T A manufactures high end automatic covers as per customers specifications and ready to install The installation requires to be executed by professionals respecting local quality and safety standards T A products comply with the European standards EN_16582 1 2 3 The installer needs to install the product according to tghe instructions in this manual A pool cover is a tool t...

Page 5: ...me is the optimal quantity Parts which are in the direct proximity of the swimming pool are sensitive for rust and corrosion because of the fact that a combination of splash water condensate and evaporation result in higher Chloride concentration This phenomenon is more frequent for indoor pools rather than for outdoor pools the supply of fresh plays an important role in this process Equally subme...

Page 6: ... is within tolerance In case of partial replacement or add ons at later date slight color differences might occur When using a pump with adjustable speed make sure the water circulation under the closed cover is still high enough to avoid the slats from burning The slats may only be exposed to sunlight when they are in full contact with the water Sole exception on this rule white and sand coloured...

Page 7: ...area where the slats go in and out of the pool the coping stone should not overlap the pool wall If necessary cut the coping stone in this particular area Roman ends rectangular ends and other particular shapes cannot always be rolled up completely Concept Two SS brackets 1 on each side of the pool support the roller shaft There are different types of supports depending on the type of cover for th...

Page 8: ...19 5 Target values Dimensions Cover length m stairs incl 6 8 10 12 14 16 Diameter ø Rollo cover mm Slat dimension 60 x 14 mm 420 480 520 580 610 640 Diameter ø Rollo cover mm Slat dimension 67 5 x 16 5 mm 440 500 540 600 640 680 ...

Page 9: ...nd the pool The roller needs to be minimum 3cm under the water level Drive external electric external hydraulic or in roller motor Options SCUBA drive plates avoid the use of wall duct See chapter O2 Finishing Underwater mount In niche in pool The niche can be covered with wooden or plastic gratings in combination with a beam or adjustable brackets A Coverwash system can be installed at the backsi...

Page 10: ...MAN AT A2 1 Manual Aquatop 2019 2 Dimensions SS beam 100 x 100 x 5 mm 1 4306 AISI 304 ALU beam 110 x 65 mm anodized 25µm ...

Page 11: ... m stairs incl 6 8 10 12 14 16 20 25 Diameter ø Rollo cover mm Slat dimension 60 x 14 mm 420 480 520 580 610 640 705 780 Diameter ø Rollo cover mm Slat dimension 67 5 x 16 5 mm 440 500 540 600 640 680 720 820 Depth d versus pool wall mm 500 500 500 550 550 600 600 600 ...

Page 12: ...the pool Width of the gap side 8mm Concept The Rollo cover is integrated in the swimming pool Drive external electric external hydraulic or in roller motor Options SCUBA drive plates avoid the use of wall duct See chapter O2 Finishing Underwater mount In niche in pool The niche can be covered with wooden or plastic gratings in combination with a beam or adjustable brackets A Coverwash system can b...

Page 13: ...MAN AT A2 2 Manual Aquatop 2019 2 Dimensions SS beam 100 x 100 x 5 mm 1 4306 AISI 304 ALU beam 110 x 65 mm anodized 25µm ...

Page 14: ...MAN AT A2 2 Manual Aquatop 2019 3 Adjustable bracket ...

Page 15: ... closed position of the cover It s necessary to have slats into the pit Not compatible with prefab liner because of the radius in the corners Concept The Rollo cover is integrated in a niche in the back wall of the swimming pool Every 70 cm rollers have to be mounted to guide the slats Drive external electric external hydraulic or in roller motor Options See chapter O3 1 Finishing Underwater mount...

Page 16: ...MAN AT A3 Manual Aquatop 2019 2 ...

Page 17: ... 3 Standard width of the bench is B2 14mm The bench should be mounted symmetrically to limit the gap between the bench and the side walls of the pool Width of the gap side 8mm The bench should not be used as an entry tot he pool If you decide to use the bench as an entry to the pool you need to comply with the European standard EN_16582 1 Not compatible with prefab liner because of the radius in t...

Page 18: ... page of the manual of each project Dimensions Width pool 7m Width 7m Max diameter 610mm Width pool 5m Max diameter 610mm Cover length m stairs incl 6 8 10 12 14 16 20 25 Diameter ø Rollo cover mm Slat dimension 60 x 14 mm 420 480 520 580 610 640 705 780 Diameter ø Rollo cover mm Slat dimension 67 5 x 16 5 mm 440 500 540 600 640 680 720 820 ...

Page 19: ...atible with prefab liner because of the radius in the corners In case of skimmer Thickness max 10mm rounded d1 In case of overhanging coping stone min 30mm between copingstone and waterlevel d2 Concept The Rollo cover is mounted in a pit integrated in the pool floor Drive external electric external hydraulic or in roller motor Options See chapter O5 1 Finishing Underwater mount In pool floor Fixed...

Page 20: ...MAN AT A5 1 Manual Aquatop 2019 2 Dimensions ...

Page 21: ...b liner because of the radius in the corners In case of skimmer Thickness max 10mm rounded d1 In case of overhanging coping stone min 30mm between copingstone and waterlevel d2 Concept The Rollo cover is mounted in a niche integrated in the first step of the stairs Drive external electric external hydraulic or in roller motor Options See chapter O5 2 Finishing Underwater mount In pool floor stairs...

Page 22: ...MAN AT A5 2 Manual Aquatop 2019 2 Dimensions If the beach is used as an entry tot he pool X 400mm ...

Page 23: ...ool wall in concrete or full brickwork General Drill a hole of Ø110mm for the wall duct at the side of the motor or pour a PVC tube into the concrete or full brickwork Make 2 holes to this tube 1x for resin 1x for ventilation Pour concrete min 25cm x 25cm at the side opposite the motor to allow a good mounting of the flange ...

Page 24: ...ement pool Motor side Drill a hole of Ø35mm at the exact position of the roll up shaft through the wall Non motor side Drill fixing holes for the flange through the wall in line with the roller shaft and the motor flange Use the flange as a reference for this ...

Page 25: ...the bottom of the pit Aeration of the motor pit is recommended in order to avoid motor damage through condensate See chapter O7 Option Safety System Polyethylene General Position the shaft between min 70 max 110cm from the top lid of the motor pit The polyethylene pit should sit on a concrete slab or stabilized sand Provide a groove around the lid in order to avoid water leaking into the pit Fix t...

Page 26: ... box The conduit fills up with water we strongly recommend to use our cable connection kit see AT MAN B4 Electrical preparations This connecting box kit must be accessible at all times it makes it easy for the motor to be removed or replaced in case of failure The center of the wall duct is also the center of the roller shaft Choose the Type of mounting who suits your project Contact T A in case o...

Page 27: ...conduit In this way the motor cable can be guided in to the connection box beside the pool The conduit fills up with water and must always be kept above the water level of the pool to avoid emptying of the swimming pool we strongly recommend to use our cable connection kit see AT MAN B4 Electrical preparations Non motor side Drill fixing holes Ø 9mm for the flange through the wall in line with the...

Page 28: ...ee AT MAN B4 Electrical preparations Montage C Concrete or brickwork Wall thickness 250 of 300mm Pool wall to be built We can offer you a wall duct completely from Stainless Steel to pour in This is available in a length of 250mm AT 005565 and 300mm AT 005570 It s also possible to order a flansh for the non motor side AT 005575 to install in the formwork On the built in flange you can find a conne...

Page 29: ... be anchored properly in the wall On the built in flange you can find a connection 50mm to fix a conduit In this way the motor cable can be guided to the connection box at the outside the pool The conduit fills up with water and must always be kept above the water level of the pool to avoid emptying of the swimming pool we strongly recommend to use our cable connection kit see AT MAN B4 Electrical...

Page 30: ...ll at the exact position of the roller shaft The built in flange is being mounted on top and being anchored on the wall with bolts and plugs In order to guarantee a perfect connection in brickwork we recommend a chemical anchor this is not supplied from the manufacturer ...

Page 31: ...hor this is not supplied from the manufacturer You can work with our pour in flange Build or cast the built in flange at the same time as erecting the wall so the flange will be anchored properly in the wall AT 002598 Pool wall already built The flange is being mounted on top and being anchored on the wall with bolts and plugs In order to guarantee a perfect connection in brickwork we recommend a ...

Page 32: ...nes will obstruct free movement of the slats coping stones should be cut Roman ends rectangular ends and other particular shapes cannot always be rolled up completely EcoTop is only available in combination with white and sand color slats With solar panel Place the support with the photovoltaic panel at that side of the pool which is orientated most to the south The battery will be charged best by...

Page 33: ...AT A7 Manual Aquatop 2019 7 Dimensions electric supply cable 24 Vdc Support shaft A B D H Shape of the support ECOTOP SOLAR 530 300 380 385 ECOTOP without SOLAR 470 170 With solar panel Without solar panel ...

Page 34: ...MAN AT A7 Manual Aquatop 2019 8 ...

Page 35: ...ladders The position where the supports are being fixed requires to be a flat surface solid enough for anchoring At these exact position of the supports the slats will enter and leave the pool The coping stone cannot exceed the wall distance In case the coping stones will obstruct free movement of the slats coping stones should be cut If the Top Moov is installed in an environment with much and st...

Page 36: ... south Optionally an emergency power supply can be provided Install near the cover a power outlet of 230V 16A IP55 and in accordance with local laws and regulatiolations Working Two supports mounted on tracks carry the shaft Max Dimensions Top Moov 12 x 5 85 meter Distance track center center Max width Pool 5550mm Length tracks Standard 3 meter Distance tracks Pool width 2x150mm min In case of a r...

Page 37: ...gth of motor cable 35m Electric cables should always be guided through a conduit protective tube To avoid interference never install control cables in the proximity of electric cable It is recommended to install a lightning protection T A offers extension cable on rolls of 100m article no AT 002564 Key switch and buttons 230 V 6 A ...

Page 38: ...m Maximum length of motor cable 35m Electric cables should always be guided through a conduit protective tube To avoid interference never install control cables in the proximity of electric cable It is recommended to install a lightning protection T A offers extension cable on rolls of 100m article no AT 002564 Key switch and buttons 230 V 6 A ...

Page 39: ... 1 5 m cable including European power plug Electric cables should always be guided through a conduit protective tube To avoid interference never install control cables in the proximity of electric cable It is recommended to install a lightning protection Tube Conduit Ø63 mm for 2 hydraulic hoses with a max length of 25 m 230 V 16 A D curve 230 V 6A ...

Page 40: ...id interference never install control cables in the proximity of electric cable It is recommended to install a lightning protection T A offers extension cable on rolls of 100m article no AT 002564 T A strongly advices the use of a cable extension kit to extend the motor cable This makes service easy Inside the housing of this kit there is plenty of space to stock at least 2m of motor cable Key swi...

Page 41: ... extension In order to facilitate service on a Scuba motor it is recommended to have at least 2m of cable rolled in the extra shaft Attention T A also offers extension cable for easy connection of automatic covers packed in rolls of 100 m Article number AT 002564 ...

Page 42: ...MAN AT B4 Manual Aquatop 2019 3 ...

Page 43: ...Manual Aquatop 2019 4 Cable A Blue cable pre installed at motor Length 10m Cable B Till 25 meter Cable 2 x 4 6 x 1 5 shielded AT 002564 Cable Longer than 25 meter Kabel 2 x 6 6 x 1 5 shielded Max Length 35 meter ...

Page 44: ...le 230V AC A key switch is installed directly on the support You are required to provide power supply to the EcoTop cover The maximum distance between the motor and the power supply is 35 m Powersupply cable between fuse box and control box max 3x 1 5mm 230 V 6 A Control panel ...

Page 45: ...hat you can push the ends of the roller shaft through the bearings Turn the supports so that the bearings are at the pool side in other words to the roller shaft 2 Installation of the supports Push the supports towards each other so that the bearings touch the bearing blocks in the roller shaft Position the roller shaft and supports symmetrically regarding to the middle of the pool above the pool ...

Page 46: ...ugs and bolts 3 Installation of the motor Place the electrical motor on the support using the motor bracket Finishing Wooden bench The SS supports is the frame for the bench See chapter O1 Finishing Top mount Bench Aluminium PVC bench See chapter O1 Finishing Top mount Bench ...

Page 47: ...ut 3 Liner 8 Flat seal 4 Silicon 9 Bearing 5 Wall duct tube 10 Water seal ring 1 Installation of the wall duct tube Remove the casted PVC tube Ø110mm and make a channel in a 45 angle in order to pour the resin to fix the wall duct Apply min 2 closed circles of silicon around the hole Ø110mm as well at the pool side as the motor pit side Use plenty of silicon in order to set off all the irregularit...

Page 48: ...ct tube until the aligning rope goes through the middle of the star and as such will be in line with the roller shaft and the bearing flange Keep the aligning rope stretched constantly 3 Fixing of the wall duct tube Mix the polyester resin and the hardener intensively these are always delivered in the right mixing proportion and pour in the gaps around the wall duct tube until completely full Let ...

Page 49: ...On motor pit side the part is bolted directly onto the wall duct tube Do not forget to place the flat sealing rings Now mount the water seal ring in the dedicated space fully inline at the bearings The open side of the water seal ring faces the pool Please use a rubber hammer as wel as the supplied Vaseline for positioning The water seal ring should be 100 in line N Description N Description 1 Bea...

Page 50: ...d into the roller tube and fix the locking ring The shaft end requires to be screwed on to the flange Then insert the drive shaft through the wall duct and connect it to the roller shaft Do not forget to mount the protection ring ATTENTION The connection between the drive and roller shaft is different for 120 250 and 500 1000 Nm motors 5 mm air between setting ring and shaft Protective ring The 4 ...

Page 51: ...key NOTE An adjusted key will be delivered with a hydraulic motor Use this one to secure the motor Fix the motor to the motor bracket The motor bracket is adjusted to the type of motor pit Polyethylene motor pit The motor bracket is being fixed on an internal L profile of the pit Concrete motor pit The motor bracket is being fixed on to the pool wall ...

Page 52: ...2019 6 Option With a liner there is a risk the liner get damaged in case the cover gets stuck To protect the liner we propose to install a protection on the wallduct The protection will be fixated with silicone Article AT 002763 ...

Page 53: ...g 3 Silicon 9 Bearing 4 Flange motor side 10 Water seal ring 5 Flange pool side 11 Liner ring 6 Wall duct tube 1 Installation of the wall duct tube Remove the casted PVC tube Ø110mm and make a channel in a 45 angle in order to pour the resin to fix the wall duct Apply min 2 closed circles of silicon around the hole Ø110mm as well at the pool side as the motor pit side Use enough silicon in order t...

Page 54: ...of the aligning set Correct the position of the wall duct tube until the aligning rope goes through the middle of the star and as such will be in line with the roller shaft and the bearing flange Keep the aligning rope stretched at all times 3 Fixing of the wall duct tube Mix the polyester resin and the hardener intensively these are always delivered in the right mixing proportion and pour in the ...

Page 55: ...part is bolted directly onto the wall duct tube Do not forget to place the flat sealing rings Now mount the water seal ring in the dedicated space fully inline at the bearings The open side of the water seal ring faces the pool Please use a rubber hammer as wel as the supplied Vaseline for positioning The water seal ring should be 100 in line N Description N Description 1 Bearing 7 Tile Fiberglass...

Page 56: ...ft end 2 Flange 4 Setting ring 6 Installation of the roller shaft At non motor side insert the shaft end into the roller tube and fix the locking ring The shaft end requires to be screwed on to the flange Then insert the drive shaft through the wall duct and connect it to the roller shaft Do not forget to mount the protection ring ATTENTION The connection between the drive and roller shaft is diff...

Page 57: ...e key NOTE An adjusted key will be delivered with a hydraulic motor Use this one to secure the motor Fix the motor to the motor bracket The motor bracket is adjusted to the type of motor pit Polyethylene motor pit The motor bracket is being fixed on an internal L profile of the pit Concrete motor pit The motor bracket is being fixed on the pool wall ...

Page 58: ...MAN AT C2 2 Manual Aquatop 2019 6 ...

Page 59: ...the ring facing the pool The ring must be positioned 100 in line sunk Bolt the pool wall between the pool bearing block and the outer bearing at the outside of the pool Put flat sealings between the bearing block and the wall at both sides of the pool wall In case of a composite pool or a pool made out of plastic PP PE we recommend to connect the outside stainless steel flange to the earth to avoi...

Page 60: ...ns for the 120 250 Nm motors and the 500 1000 Nm motors Push the roll up shaft up against the wall duct so that the driving flange will touch the protection ring Fasten the setting ring with the screws on the flange but leave a space of 5mm between the roll up shaft and the setting ring In this way the shaft will not get jammed in case of expansion 120 250 Nm motor 500 1000 Nm motor The 4 rods dri...

Page 61: ...n of the motor Rub Vaseline on the motor shaft and in the hollow shaft of the motor Put in the key and push the motor over the motor shaft Note in case of a hydraulic motor a different key is supplied This is attached to the motor Anchor the motor ...

Page 62: ...ied polyester resin in the connection box in order to avoid water damage to motor and or control box In case the supplied resin is not used warranty will be void There are several kinds of wall plates depending on how to implement the cover We strongly recommend to use our cable connection kit see AT MAN B4 Electrical preparations In case of a composite pool or a pool made out of plastic PP PE we ...

Page 63: ...oth flanges of the roller shaft are at the desirable depth and of course in line with the plate on the opposite side Apply enough silicon after drilling the holes in order to assure the water tightness When using a liner this will create a slight level difference This difference can be compensated using a filler plate Spacer plate AT 001923 ...

Page 64: ...he motor flange and fix it Put the motor cable in position so that you can remount the cable gutter this will avoid the interference of the course of the slats Fasten the setting ring with the screws on the flange but leave a space of 5mm between the roll up shaft and the setting ring In this way the shaft will not get jammed in case of expansion Before installing the shaft remove the gray cable g...

Page 65: ...MAN AT C4 Manual Aquatop 2019 4 ...

Page 66: ...ounted during maintenance It is extremely important to use the supplied polyester resin in the connection box in order to avoid water damage to motor and or control box In case the supplied resin is not used warranty will be void T A strongly recommends to use the cable extension set AT 002738 1 Installation of the flanges Bolt the flange on the built in flange which has already been placed during...

Page 67: ...en the setting ring with the screws on the flange but leave a space of 5mm between the roller shaft and the setting ring In this way the shaft will not get jammed in case of expansion In case the flange with connection for the tube is installed on the wall and not in the concrete the setting ring must not be installed Alternatively a cable gland can be used at this position as such there is no wat...

Page 68: ...MAN AT C5 1 Manual Aquatop 2019 3 There are 2 ways to stop the water Pit for cable connection Cable gland screwed into the flange AT 002883 AT 002738 PREFERED ...

Page 69: ...2019 4 Option With a liner there is a risk the liner get damaged in case the cover gets stuck To protect the liner we propose to install a protection on the wallduct The protection will be fixated with silicone Article AT 002763 ...

Page 70: ...s to the earth to avoid galvanic corrosion 1 Installation of the flanges Mount the flange and anchor it with bolts through the wall Mount the motor flange over the hole and anchor it with bolts through the wall Don t forget the flat sealings See chapter A7 Constructional preparations Cable duct for SCUBA drive 2 Installation of the roller shaft Push the roller shaft on to the shaft end at the flan...

Page 71: ...MAN AT C5 2 Manual Aquatop 2019 2 ...

Page 72: ...ake sure the middle of the support is set equal with the back wall so that the centre of the roller shaft is right above the back wall Anchor the supports with the delivered plugs and bolts Please note the overhanging border See chapter A8 Constructional preparations ECOTOP Aluminium supports Stainless steel supports photovoltaic operation ...

Page 73: ... and anchor it 3 Installation of the plastic caps Set the end positions before you place the caps over the supports as the cap covers up the control screws See chapter E5 Connecting control ECOTOP Put the cap over the support 1 Push the cap towards the roller shaft In this way the cap clips under the fixing brackets of the support 2 Cover up everything with the cover plate in this way the cap will...

Page 74: ... with the convex wheel The supplied tracks have a length of 3m Orient the support with the photovoltaic panel at that side of the pool which is orientated most towards the south Try to avoid excess shadow on the solar panel Install the tracks center center at distance B1 according to your order Fix the tracks with the delivered plugs and bolts Place the track stopper see picture below B1 according...

Page 75: ...ddition the slats should always be protected from direct sunlight if not in contact with the swimming pool water During the installation of the roller shutter be careful not to damage or detach the end caps It takes an average of 6 weeks for the glue to dry 100 1 Installation General Respect the order of the slats in the box on top you will find the slats for the pool end this is the opposite side...

Page 76: ...at to avoid this problem 2 Mounting of the slatted cover Click method Click the slats at one side in each other Make an opposite rotating move with both slats at the other end in order for the slats to connect automatically towards you Remark Pay attention to the order of the operations do not apply this method on both sides of the cover at the same time The slats will get stuck Slide method Slat ...

Page 77: ...talling the endcaps Endcaps can easily be removed carefully using a small screwdriver 3 Fixing the cover on the roller shaft There are threaded holes on the roller shaft on a regular distance You require to screw the polyester ribbons supplied to the shaft Do not use longer screws as they might damage an incorporated motor Cut the remainder of the ribbon Make equally long Push the first slat throu...

Page 78: ...r is being closed Therefore we have the following solutions o Ballast tube o Spoiler o Triangles o Overflow set Ballast tube The ballast tube will be attached to the crossbeam SS or ALU and hung over the roll Correct the length of the ribbons such way that the tube hangs 50mm above the bottom of the niche when the cover is fully rolled The ballast tube always guides the cover in the right directio...

Page 79: ...emounted skimmers you better use the PVC triangles The triangles will push the cover in the right direction and away from the obstacle In case you mention this during the order process T A supplies with pre installed triangles on the cover The triangles are being fixed with a screw in the lip of the end cap Welded endcaps Except the standard caps there are 2 different sizes Small Large By using th...

Page 80: ...0 Without stairs AT 004040 Standard profile 60x14mm Underwater mount With stairs AT 001448 Without stairs AT 001448 Top mount With stairs AT 003080 Without stairs AT 003078 AT 003078 Always use the correct screws Use of incorrect screws can cause damage Top mount without stairs Welded and glued end caps Profile 60 x 14mm The spoilers are attached with screws into the holes of the end caps ...

Page 81: ...ngle welded and glued end caps Profile 60 x 14mm Remove the spacer profile Push the spoiler into the open chamber of the second slat Attention left and right are different Slide the spoiler towards the first slat Fix the spoiler with the screws Attention use the correct screws Place the spacer profile in the second slat Repeat this on the other side ...

Page 82: ... indicated part of the triangle with a file up to the notch Do not cut Risk of breaking the triangle Fixate the spoiler at the triangle Attention left and right are different Attention use the correct screws Slide the triangle with spoiler into the open chamber of the second slat Click the triangle in the welded part of the first slat Place the end cap of the second slat Repeat this on the other s...

Page 83: ...file 60 x 14mm Remove the pre installed triangle Push the spoiler into the open chamber of the second slat Attention left and right are different Slide the spoiler towards the first slat Fix the spoiler with the screws Attention use the correct screws Install the triangle Repeat this on the other side ...

Page 84: ...8 Underwater mount rectangular and special shape glued and welded end caps Profile 60 x 14mm Cut 25mm from the mail part of the first slat Install the spoiler as shown on the drawing Screw the spoiler into the open chamber of the second slat ...

Page 85: ...MAN AT D Manual Aquatop 2019 11 AT 004040 Top mount without stairs glued end caps Profile 67 5 x 16 5mm The spoilers are attached with screws into the holes of the end caps ...

Page 86: ...d caps Profile 67 5 x 16 5mm Remove the spacer profile Push the spoiler into the open chamber of the second slat Attention left and right are different Slide the spoiler towards the first slat Fix the spoiler with the screws Place the spacer profile in the second slat Repeat this on the other side ...

Page 87: ...ed end caps Profile 67 5 x 16 5mm Remove the pre installed triangle Push the spoiler into the open chamber of the second slat Attention left and right are different Slide the spoiler towards the first slat Fix the spoiler with the screws Install the triangle Repeat this on the other side ...

Page 88: ...4150 Underwater mount rectangular and special shape glued end caps Profile 67 5 x 16 5mm Cut 25mm from the mail part of the first slat Install the spoiler as shown on the pictures Screw the spoiler into the open chamber of the second slat ...

Page 89: ...first slat including the guiding wheels cannot be rolled on the cover in following situations Underwater mount in the pool floor underwater panel Underwater mount on the pool floor underwater bench The overflow set cannot be used for every kind of edge coping stone see sketch below ATTENTION The overflow set is never a guarantee to prevent your cover whenever closed from blowing off the pool in ca...

Page 90: ...e Screw the fixation plate on the first slat Install the bracket at the side of the open chamber in case of an underwater mounted cover The bracket needs to be able to pivot under the end cap Install the bracket at the side of the tail in case of a top mounted cover The bracket needs to be able to pivot under the end cap ...

Page 91: ...n case of a top mounted cover or by the upward driving power in case of an underwater mounted cover You can reduce this risk by leaving a part of the cover on the water surface Alternatively you could use the anti slip clamps AT 003090 Please be aware that these clamps might scratch the cover at other positions which are often in contact with the clamps It is important to consider this problem dur...

Page 92: ...Install thes in the cover so the openings are at front of the skimmers in closed situation of the cover In case ther are skimmers installed at the rear of the pool it s possible to order custommade skimmerslats Installation skimmerslats Solar Transparent slats needs to be protected from the sun Drawn at the male part of the slats the cutout at the point of the endcap of the skimmerslat ...

Page 93: ...MAN AT E1 Manual Aquatop 2019 1 E1 Connecting control External motor Electrical 120 250 500Nm Black Grey ...

Page 94: ...Brake DON T USE with an external motor 2 Brake DON T USE with an external motor 3 Sensor 4 Sensor 5a Sensor signal A 5 Sensor signal B J3 6 Push button CLOSE Attention no external voltage on 6 7 8 9 7 Push button OPEN 8 Common 9 Key switch STOP J4 10 Sk thermal contact 11 Sk thermal contact J5 12 Programmable input 13 Programmable input J6 L Power supply 230V PE Earthing N Power supply 230V J7 Eth...

Page 95: ...MAN AT E1 Manual Aquatop 2019 3 ...

Page 96: ...MAN AT E2 Manual Aquatop 2019 1 E2 Connection control External motor Hydraulic 500 1000Nm ...

Page 97: ...M1 NOT USED M2 NOT USED J2 5b Sensor signal B 5a Sensor signal A 4 Sensor 3 Sensor J3 6 Push button CLOSE Attention no external voltage on 6 7 8 9 7 Push button OPEN 8 Common 9 Key switch STOP J4 10 Water detection sensor on motor 11 Water detection sensor on motor J5 12 Programmable input 13 Programmable input J6 L Power supply 230V PE Earthing N Power supply 230V J7 Ethernet connection J8 Additi...

Page 98: ...MAN AT E2 Manual Aquatop 2019 3 ...

Page 99: ...MAN AT E3 Manual Aquatop 2019 1 E3 Connecting control SCUBA drive 140 250 500Nm Black Grey ...

Page 100: ...1 M1 Motor or M2 Motor or J2 1 Brake 2 Brake 3 Sensor 4 Sensor 5a Sensor signal A 5b Sensor Signal B J3 6 Push button CLOSE Attention no external voltage on 6 7 8 9 7 Push button OPEN 8 Common 9 Key switch STOP J4 10 Bridge or water level contact 11 Bridge or water level contact J5 12 Programmable input 13 Programmable input J6 L Power supply 230V PE Earthing N Power supply 230V J7 Ethernet connec...

Page 101: ...MAN AT E3 Manual Aquatop 2019 3 ...

Page 102: ...MAN AT E4 Manual Aquatop 2019 1 E4 Adjusting control External motor SCUBA drive Universal control box 1 Tree diagram ...

Page 103: ...art initializing the control box General instructions T1 and T3 to scroll through the menu T2 to confirm your choice ENTER note the action appearing in the middle position next to T2 will be selected when entering T4 to go into the menu or to go back to the previous step RETURN T1 key 1 T2 key 2 T3 key 3 T4 key 4 1st display Select MENU Press T4 MENU ...

Page 104: ...ken the air needs to be removed from the tubes first Have the motor run in 1 direction until the counter reaches 0 EXT120 B External motor 120Nm Bosch old model EXT120 V External motor 120Nm Valeo since 2007 EXT250 External motor 250Nm EXT300 External vertical pit motor 300Nm EXT450 External vertical pit motor 450Nm EXT500 External motor 500Nm EXT600 External vertical pit motor 600Nm SCUBA A Scuba...

Page 105: ...ts if one or two channels of the encoder are connected 5th display Fix the END POSITIONS Keep pressing T1 until the open POSITION is reached Press T2 and then T1 both buttons together to confirm the open POSITION The confirmation will appear on the display Keep T3 pressed until the closed POSITION is reached Press T2 and then T3 both buttons together to confirm the closed POSITION The confirmation...

Page 106: ...IRECTION Check the turn direction by pressing T1 or T3 and correct if necessary with T4 As soon as the turn direction is ok confirm with T2 Remark When you change the turn direction you must reprogram the end positions END POSITIONS Keep T1 pressed until the open POSITION is reached Press T2 and then T1 both buttons together to confirm the open POSITION The confirmation will appear on the display ...

Page 107: ...MAN AT E4 Manual Aquatop 2019 6 1 Boomstructuur ...

Page 108: ...omatically Both opening and closing are done in dead man s function The button must remain pressed The closingtakes place in dead man s function The button must remain pressed Opening is done automatically The opening takes place in dead man s function The button must remain pressed Closing is done automatically Operation by the pulse contact only works in AUTO mode Operation with a remote control...

Page 109: ... power Always install extra power contactors The relays are potential free contacts Remark With a hydraulic drive relay No 1 and 2 are not available as they are driving the pump group Installation STEP 1 Put the receiver print on Remote 1 STEP 2 Make the additional connection between the receiver print and the circuit board using a data cable STEP 3 Place the relay card and connect it with Relay 1...

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Page 111: ...uit board EXTRA Programming sender receiver Only necessary in case of a replacement or additional remote control STEP 1 Keep MEMO pressed flashes slowly STEP 2 Press A out then flashing again STEP 3 Press A once again on Channel A button A is programmed Repeat for buttons B C and D Programming sender receiver is only necessary in case of a replacement or extra sender receiver In case of senders an...

Page 112: ...remote control The active setting will be displayed with an arrow Press T4 to return Normal T2 Standard Only one button to Open Stop Close the cover 3 buttons T3 Every order Open Stop Close has its own button Button A Open Button B Close Button C Stop Button D No function for cover ...

Page 113: ...time that the cover can be run non stop Press T4 to go back T1 Increases the max time with one minute Minuten Standard 10 min Displays the maximum time min T3 Decreases the max time with one minute The setting 0 minutes bridges this protection There is a unlimited duration of use of the motor ...

Page 114: ...active setting will be displayed left Press T4 to return Remark In case of an external motor this input will be connected to the overheating protection of the motor Sk Sk OFF J4 is not being used N O Contact J4 must be open to let the cover run N C Contact J4 must be closed to let the cover run Tijd In case the N O N C contact gives a time deceleration sec To be set as Max time see above ...

Page 115: ...olling to the desired setting and confirming with T2 The active setting will be displayed left Press T4 to go back OFF J5 is not being used N O Contact J5 must be open to let the cover run N C Contact J5 must be closed to let the cover run Tijd In case the N O N C contact gives a time deceleration sec To be set as Max time see above ...

Page 116: ...e of the increased starting power Always install extra power contactors The relays are potential free contacts Remark With a hydraulic drive relay No 1 and 2 are not available because these are driving the pump groups Installation o STEP 1 Place the relay card and connect the card with Relay 1 on the circuit board o STEP 2 Place a 2nd relay card and connect this one with Relay 2 on the circuit boa...

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Page 118: ...MAN AT E4 Manual Aquatop 2019 17 ...

Page 119: ... cover is running F4 Lock NOT USED F5 Channel B They relay is connected to channel B of the remote control F6 B Pulse The relay is connected to channel B of the remote control The relay switches only temporarily pulse contact F7 Channel C The relay is connected to channel C of the remote control F8 C Pulse The relay is connected to channel C of the remote control The relay switches only temporaril...

Page 120: ...MAN AT E4 Manual Aquatop 2019 19 Remark F5 till F10 only possible with 1 button operation see I O settings Remote control ...

Page 121: ...configurate this function NOTE In case the cover is closed the control box will ask you to do this first Scroll to PRTO LOCK When this is next to T2 you confirm your choice by pressing T2 Press T2 TEACH Press T3 to close the cover In case of Master Slave or dead man s function is programmed retunr with T4 and press T3 to close Return to protection lock as described above ...

Page 122: ...A Press T2 This is the maximum current limit during the first part of opening the cover to check whether the locks are open or not Confirm this value with T2 It is over this distance that the control box checks the set Amperage to check whether the locks are open or not ...

Page 123: ...t Mid Pos Press T4 to return to the standard menu Go to positions MENU POSITIONS and move the cover to the desired position T1 T3 Press T2 program and then T4 RTN Mid both buttons together to confirm the middle POSITION If you push shortly on open or close the cover will stop at the middle position If you push for 3 sec the cover will pass the middle position without stopping ...

Page 124: ... 2CH hatch To use in combination with a movable panel Motor turns at of his normal speed 1CH normal To use if only 1 chanel of the encoder is available The control box checks only 1 Chanel of the encoder 2CH normal To use if 2 chanels of the encoder are available The conrol box will check both signals of the encoder ...

Page 125: ...ant the cover to run slower during opening If you have e g Setting 20 the last 20 of the opening will be slower If you press T1 for 5 seconds the current position of the cover will be set as value Set the desired percentage with T1 and T3 for which you want the cover to slow down more slowly during closing If you have e g Setting 20 the first 20 of the closing will be slower If you press T1 for 5 ...

Page 126: ...ircuit board In this menu the history of the error messages can be consulted Press T2 i to get more information about the error message s Press T4 to return The last error will be displayed under last err You can consult the previous error messages by pressing T3 In this example Last error 1 the penultimate error message ...

Page 127: ...hows more informations about some parameters Normal T3 Standard Display Displayed values o Counter encoder o Percentage wich the cover is open o Voltage o Temperature brake module o PWM value Displayed values o Counter encoder o Percentage wicht he cover is open o Amperage M M o Temperature PCB o PWM Value Current and Amperage alternate Temperature brake and PCB alternate ...

Page 128: ...This function can be used to manually operate the cover if the encoder is defective or a cable break has occurred Note Dead man s operation Press T4 to return Contact your dealer before using this function Open T1 Opens the cover Close T2 Closes the cover After using this function it is recommended to re program the positions ...

Page 129: ... Press T4 to return o Contact your dealer before using this function 19 Current o Menu Service Current o Function to view the motor current real time during opening closing of the cover The current value is shown on the left Press T4 to return o Contact your dealer before using this function Release T2 The brake is off Engage T3 The brake is on Open T1 The cover opens Close T3 The cover closes ...

Page 130: ...ry settings Scroll to the desired choice and confirm with T2 o Press T4 to return I O set The I O settings are deleted Remote control Safe mode Runtime Waterlevel 1 Waterlevel 2 Relay Positions The end positions are deleted possibly also the middle position All All settings are deleted The error log will not be deleted with any option ...

Page 131: ... MOTOR IS EXCEEDED CHECK IF THE COVER IS NOT BLOCKED IN CASE EVERYTHING IS OK RESET THE ERROR BY TURNING THE KEY ON 0 AND THEN BACK TO 1 IN CASE THE ROLL CAN MOVE THERE MIGHT BE A DEFECT CONTACT YOUR DEALER NO PULSES THE CIRCUIT BOARD DOES NOT RECEIVE PULSES FROM THE ENCODER THE MOTOR DOES NOT RUN CONTACT YOUR DEALER TEMP MAXIMUM TEMPERATURE OF THE PRINT IS EXCEEDED WAIT 20 MINUTES RESET THE ERROR...

Page 132: ...itch is delivered pre wired The key switch is set up as a spring contact To get the junction box in and out of the support remove the 2 switches from the key button The control box must be installed outside volumes 0 1 and 2 1 Connection diagram Net cable power supply 230V AC Connect the motor and the key switch according to the scheme ...

Page 133: ...rtant to have the Auto Manu version The cover will open automatically and will close using dead man s function Manually As the motor will run automatically in one and manually in the other direction the connections of the White and Blue cable of the motor will depend on the position of the motor towards the pool ...

Page 134: ...ll find the connection scheme on the support at the motor side Always respect the following connection order o STEP 1 Connect the batteries on the charge regulator o STEP 2 Connect the solar panel on the charge regulator o PLEASE NOTE Respect the polarity RED BLACK o STEP 3 Connect the plugs of the key contact and the motor on the charge regulator o STEP 4 Connet the Initialisation button ...

Page 135: ...ition using the keyswitch Press the initialization button again for at least 4 seconds and release Open the cover in one movement straight to the end position with the keyswitch held Release the key The initialization is now complete Adjusting End Positions Bring the cover in the opposite position to the end position you want to program Press the initialization button for at least 4 seconds Releas...

Page 136: ...MAN AT E6 Manual Aquatop 2019 1 E6 External Electrical500Nm Scuba 500Nm ...

Page 137: ...Brake DON T USE with an external motor 2 Brake DON T USE with an external motor 3 Sensor 4 Sensor 5a Sensor signal A 5 Sensor signal B J3 6 Push button CLOSE Attention no external voltage on 6 7 8 9 7 Push button OPEN 8 Common 9 Key switch STOP J4 10 Sk thermal contact 11 Sk thermal contact J5 12 Programmable input 13 Programmable input J6 L Power supply 230V PE Earthing N Power supply 230V J7 Eth...

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Page 139: ...1 M1 Motor or M2 Motor or J2 1 Brake 2 Brake 3 Sensor 4 Sensor 5a Sensor signal A 5b Sensor Signal B J3 6 Push button CLOSE Attention no external voltage on 6 7 8 9 7 Push button OPEN 8 Common 9 Key switch STOP J4 10 Bridge or water level contact 11 Bridge or water level contact J5 12 Programmable input 13 Programmable input J6 L Power supply 230V PE Earthing N Power supply 230V J7 Ethernet connec...

Page 140: ...MAN AT E6 Manual Aquatop 2019 5 ...

Page 141: ... of the motor Installation STEP 1 Starting from the fact that this is the 1st installation on this site and so the slats are lying on the water ready to be rolled up Put the key contact in the position corresponding to the opening of the cover now the roller shaft should roll the slats Let the roller shaft turn until it stops in other words until it reaches its end position contact STEP 2 If the r...

Page 142: ...tire cover is rolled of the run time must be reduced Open the pool for at least 25 Turn the other screw contact instinctively in the direction Repeat step 4 as long as the cover keeps revolving while closing The cover is ready for normal use General The Top Moov must always be locked with the brake May only be used as a bench and not as a diving platform Maximum load 100kg You can operate the cove...

Page 143: ...MAN AT E7 Manual Aquatop 2019 3 1 Connection diagram Net cable power supply 230V AC ...

Page 144: ...MAN AT E7 Manual Aquatop 2019 4 Wiring scheme Top Moov Controller ...

Page 145: ... red led battery voltage to low flashes red slowly in combination with the green led battery voltage to high BATTERY LED flashes quickly battery discharged but user still active flashes slowly battery discharged user disconnected BATTERY LED lights up battery low but user still active flashes slowly user disconnected while battery recharges BATTERY GREEN lights up battery charged flashes quickly b...

Page 146: ...f the cover Check if the water level is within the accepted levels An automatic level control and overflow are necessary Always observe the movement of the cover during opening closing In case of irregularities turn off the cover immediately with the key switch on the operation panel Never force the cover during opening closing A pool cover is a tool to raise the safety but can never replace the s...

Page 147: ...aving no circulation can seriously damage and burn the slats Temperatures can rais high right underneath the cover Condensation in the closed chambers of the slats is inevitable and as such visible through the upper transparent layer of solar and transparent slats This condensate is caused by the differences in temperature between the pool water and the ambient air It is a fully natural process an...

Page 148: ...ough sunlight on the photovoltaic solar panel of the ECOTOP cover Therefore clean the panel regularly with a moist cloth If the cover is not used for a longer period 2 months we recommend to store the batteries in a dry room at 20 C Temperatures below 0 C will shorten the life span of the batteries Errors In case of defect or malfunction of the cover always contact your AQUATOP installer 3 Ambient...

Page 149: ... Name Address Herewith the customer declares to have received the goods in good condition and to be satisfied with the installation and the working Please mark what is correct The installation is being tested The installation has run a trial Remarks concerning the goods or the installation The customer has received and understands The instructions how to use The instructions how to maintain Hereby...

Page 150: ...r Name Address Herewith the customer declares to have received the goods in good condition and to be satisfied with the installation and the working Please mark what is correct The installation is being tested The installation has run a trial Remarks concerning the goods or the installation The customer has received and understands The instructions how to use The instructions how to maintain Hereb...

Page 151: ...is shown to be justified and accepted by T A we are only required to replace or provide compensation for the articles or components to which the complaint relates The complaint should be submitted to us in writing within 7 days of the development of the problem Consequential damage and the costs of assembly dismantling and transport are not covered by the guarantee The manufacturer s responsibilit...

Page 152: ... cracks are possible or even inevitable and cannot be claimed under our warranty The bench is self carrying and solid enough to sit on Maximum concentrated load 100 Kg PLEASE NOTE Scrub the wood with domestic bleach before mounting to avoid spots on the border and the slats after rinsing by the rain Dimensions L Pool width 0 5m Installation Screw the back and front side of the bench at the topmoun...

Page 153: ...minium structure finished with white PVC plates The bench cannot be used for sitting on it Dimensions L Pool width 0 5m Installation Place the bench over the complete shaft and topmount supports Type Max ø in mm W in mm H in mm L in mm L 520 700 620 max 6 5m XL 620 800 720 ...

Page 154: ...niche as a safety A support for the grids is always necessary see 2 Support Order details o Dimension A o Dimension B The grids are available in the following two materials Wood Description Material Tropical hard wood IPE Maximum concentrated load 150 Kg Remark Wooden grids can show slight transformations caused by the influence of atmospheric humidity and temperature Discoloration of the wood is ...

Page 155: ...ol wall which are adjustable in height Order details o Width of the pool SS beam 100 x 100 x 5 mm AISI 304 Description Section 100 x 100 x 5mm Length B1 20mm free room Lmax without centre support 5m Lmax with centre support 10m Maximum concentrated load 150 Kg Provided with fixing holes for ballast set The beam is being fixed by means of SS brackets on the pool wall which are adjustable in height ...

Page 156: ...wing below Maximum concentrated load 150 Kg Provided with wheels to guide the cover during opening closing The support will be fixed with a wall clamp The support which is adjustable as well in height as in gradient is resting in here The wall clamps are being fixed on top of the pool wall with bolts The wall clamp is pressing tightly against the back wall of the pool The wall and the lining shoul...

Page 157: ...MAN AT O2 Manual Aquatop 2019 4 Swimming pool width 5 0m W 7 0m 3 centre supports 7 0m W 8 5m 4 centre supports 8 5m W 5 centre supports Maximum width of pool B 10 m ...

Page 158: ...eight as in gradient is resting in here The wall clamp is pressing tightly against the back wall of the pool The wall and the lining should be calculated on this load Place the support with an intermediate distance of about 70cm The first and the last support should be installed at min 10 and max 25cm of the side wall of the pool In case of a L shape pool make sure that the support guides the slat...

Page 159: ...against the back wall of the pool The wall and the lining should be calculated on this load The wall clamps are being fixed on top of the pool wall with bolts Place the supports with an intermediate distance of about 70cm The first and the last support should be installed at min 10 and max 25cm of the side wall of the pool In case of a L shape pool make sure that the support guides the slats and n...

Page 160: ...y can be extended using our extension set Provided with wheels to guide the cover during opening closing Place wheel strips with an intermediate distance of about 70cm The first and the last support should be installed at min 10 and max 25cm of the side wall of the pool In case of a L shape pool make sure that the support guides the slats and not the endcaps 930 1150 mm ...

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Page 162: ...xed at SS or aluminium support beam above the water level Installed over the full width of the pool Max 150 mm above water level System provided with Ø50mm F connection Before operation we strongly advice to rinse the system in order to prevent clogging The pump is being controlled through the T A Control Box AT 002389 MENU I O Set up RELAYS Select the correct relay Function F12 to be confirmed th...

Page 163: ... be installed on our SCUBA plates for the panel These serve as well as fixing for the dividing panel as well as for the roller shaft with SCUBA drive The panel is being supported by a SS frame for pool width exceeding 4 m If necessary the panel consists of different pieces to simplify the ease of handling during mounting and transport The SCUBA plates for dividing panel are available depending on ...

Page 164: ...rs for a charge RAL 9999 indicates a rough finishing for application of tiles mosaic liner Thickness 8mm Maximum dimensions o Wall width 6 m max o Wall height 1400mm max Consolidated with o SS frame with pool width 4 m On request also possible under 4 m Installation o 4 m wall mounting brackets o 4 m SS frame ...

Page 165: ...he lower beam Without SCUBA plates Mounting at the pool wall Mount the anchoring positions to the pool wall on the right place and intermediate distance see drawing Use enough silicon in the fixing holes to seal them and avoid leaking of water Do not forget to place the delivered PUR seals Fix both SS beams 100x50x2mm at the anchoring positions on the prepared places slots Place the dividing panel...

Page 166: ...dividing panel on the prepared places slots Hang the collar of the panels over the anchoring cases with fixing ribs so that they cling The panel should be mounted symmetrically to limit the gap between the panel and the side walls of the pool Width of the gap side 8mm Turn the locking pin 90 to anchor the panel behind the lower stainless steel part ...

Page 167: ...ater Don t forget to place the delivered PUR seals Fix both anchoring cases on the anchoring positions on the prepared places slots Hang the collar of the panels over the anchoring cases with fixing ribs so that they cling The panel should be mounted symmetrically to limit the gap between the panel and the side walls of the pool Width of the gap side 8mm Turn the locking pin 90 to anchor the panel...

Page 168: ...er beam and so form a solid SS frame These will be positioned on the separation of two pieces Adjust the carrying supports in the lower beam till they touch the bottom They will help carrying the SS frame Make sure the upper brackets are open Hang the collar of the panels over the SS frame so that the lower bracket also rests on the SS frame In this way the pieces are clinging The panel should be ...

Page 169: ... and so form a solid SS frame These will be positioned on the separation of two pieces Adjust the carrying supports in the lower beam till they touch the bottom They will help carrying the SS frame Make sure the upper brackets are open Hang the collar of the panels over the SS frame so that the lower bracket also rests on the SS frame In this way the pieces are clinging The panel should be mounted...

Page 170: ...to connect 2 wheel strips with eachother in order to get extra long versions Provided with wheels to guide the cover during opening closing Place wheel strips with an intermediate distance of about 70cm The first and the last support should be installed at min 10 and max 25cm of the side wall of the pool In case of a L shape pool make sure that the support guides the slats and not the endcaps 930 ...

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Page 172: ...alls of the pool Width of the gap side 8mm This dividing panel will be installed on a frame or anchoring cases depending on the consolidation option This always after finishing the inside of the pool The panel is being supported by a SS frame if necessary If necessary the panel contains of different pieces to simplify the ease of handling during mounting and transport The dividing panel is availab...

Page 173: ...rs for a charge RAL 9999 indicates a rough finishing for application of tiles mosaic liner Thickness 8mm Maximum dimensions o Wall width 6 m max o Wall height 1400mm max Consolidated with o SS frame with pool width 4 m On request also possible under 4 m Installation o 4 m wall mounting brackets o 4 m SS frame ...

Page 174: ...anel and the side walls of the pool Width of the gap side 8mm Turn the locking pin 90 to anchor the panel behind the lower beam Mounting at the pool wall Mount the anchoring positions to the pool wall on the right place and intermediate distance see drawing Use enough silicon in the fixing holes to seal them and to avoid leaking of water Don t forget to place the delivered PUR seals Fix both ancho...

Page 175: ...ing positions on the prepared places slots Place the dividing panel s to connect the upper beam with the lower beam and so form a solid SS frame These will be positioned on the separation of two pieces Adjust the carrying supports in the lower beam till they touch the bottom They will help carrying the SS frame Make sure the upper brackets are open Hang the collar of the panels over the SS frame s...

Page 176: ...to connect 2 wheel strips with eachother in order to get extra long versions Provided with wheels to guide the cover during opening closing Place wheel strips with an intermediate distance of about 70cm The first and the last support should be installed at min 10 and max 25cm of the side wall of the pool In case of a L shape pool make sure that the support guides the slats and not the endcaps 930 ...

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Page 178: ...rd EN_16582 1 2 3 you need to cover the rollo cover pit A bench is necessary to comply with the European standard EN_16582 1 2 3 Standard width of the bench is B2 14mm The bench should be mounted symmetrically to limit the gap between the bench and the side walls of the pool Width of the gap side 8mm The bench should not be used as an entry tot he pool If you decide to use the bench as an entry to...

Page 179: ... demand RAL 9999 Wall thickness of the bench 8mm with extra consolidation ribs Dimensions Pool width 7m standard Max diameter cover 610mm This fiberglass underwater bench is being carried by an SS beam and a tube which are being anchored in the pool wall This happens always after finishing the inside of the pool Dimension d1 rounded skimmer max 10mm ...

Page 180: ...r of the consolidation ribs of the underwater bench over the SS tube so that the bench can hinge around it Let the bench come down slowly until also the lower collar of the consolidation ribs is resting on the SS beam The bench should be mounted symmetrically to limit the gap between the bench and the side walls of the pool Width of the gap side 8mm If the bench consists of different parts the gap...

Page 181: ...quatop 2019 4 Remark In case the pool has rounded edges the bench cannot be installed In case the pool has a pre fabricated pre welded liner utmost care should be used probably the bench cannot be installed in this pool ...

Page 182: ...ates mounted on 2 beams of 100x100mm Colour White Standard Available in other RAL colour for a supplement PCV plates to be tiled or finished with liner Max width pool 10m Dimension d1 rounded skimmer max 10mm Install the separation wall as written in the instructions O3 2 Install the beams as written in the instructions of O5 2 ...

Page 183: ...llation Color white or grey Install the fixationpoints on the wall following drawing below Use enough silicone to make the holes watertight Dimension d1 rounded skimmer max 10mm Hold the bench in an angel of 45 degrees above the round tube Turn the bench into the right position ...

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Page 185: ...MAN AT O4 Manual Aquatop 2019 8 ...

Page 186: ...by means of stainless steel tubes Ø 18 x 1 5 mm see lower left drawing Grey PVC plates 1000 x 1000 x 20 mm see lower right drawing These plates can be cut to desired dimensions on site Both gratings and plates are supported by a round beam Ø 139 7 x 2 mm and a L profile 30 x 30 x 3 or 50 x 50 x 5 mm Key values Dimensions Coverlength in m incl stairs 6 8 10 12 14 16 20 25 Roll diameter ø in mm Prof...

Page 187: ...ch installation and removing of the plates becomes easy in case of service of the cover Plates can be covered with liner afterwards Remark Pay attention when there are roundings in the pool it might be possible the panel cannot be installed Don t leave solid PVC plates uncovered in the open sunlight They will be irreplaceable damaged Damage caused this way isn t covered by warranty Motor side with...

Page 188: ...d adhesion 4 Use a Polyurethane glue two component class R2T e g PCI Collastic from BASF Keralastic from Mapei Divide this with a glue comb 5 Glue your tiles with a single or double glue depending on the size 6 Allow to dry for half a day refer to the adhesive manufacturer s instructions 7 Apply the grout e g PCI Durapox NT plus Allow to dry sufficiently 8 Mount the plates in place in the water Av...

Page 189: ...mm silicone adheseal of innotec on the PVC sheets For the silicone they recommend to use seal fluid innotec 5 Apply the liner to the PVC plates within 5 minutes 6 Press firmly and remove the blows using a roll 7 After 20 minutes you can finish the visible side of the plate This is covered by the liner to fold and to weld the liner to the PVC plate at the bottom of the plate 8 Let it dry for 24 hou...

Page 190: ...MAN AT O5 1 Manual Aquatop 2019 5 AT 002885 Set positioning PVC plates Install the pieces according the pictures below ...

Page 191: ... cover pit The gaps between the cover and the pool wall and the gaps between the different cover panels stones should not be bigger than 8mm Attention PVC plates should be shielded from direct sunlight in order to avoid deformation They are not suited to use above water Description Natural stone we recommend granite with a wall thickness of 30 mm lays on a supporting beam 100 x 100 x 5 mm equipped...

Page 192: ...MAN AT O5 2 Manual Aquatop 2019 2 If the beach is used as an entry tot he pool X 400mm ...

Page 193: ...ort s 10m Centre support AT 002363 Maximum concentrated load 150 Kg The beam is supported at both sides by a bracket fixed at the wall Order details o Width of the pool SS centre support for beam only with 100x100 AT 002063 Description Dimensions L 895 H 275mm Can be cut on size Maximum concentrated load 150 Kg The support is fixed against the pool wall with bolts and plugs The wall and the lining...

Page 194: ...ce the delivered PUR seals Put the SS beam in the anchoring positions Detail Posiotioning kit for PVC plate this prevents the sliding of the PVC cover plate Remark Pay attention when there are corner roundings in the pool it might be possible the panel cannot be installed Don t leave solid PVC plates uncovered in the open sunlight They will be irreperably damaged Damage caused through exposure to ...

Page 195: ...wards the pit from the motorside assuming that the movable panel will be installed at side A Contact T A to know if you need to mount the panel at side A or side B Also to find out the exact position of the wall duct for the cover The movable panel will be driven by an external motor with reductor The cover will be driven with an external motor Both motors will be connected to their own control bo...

Page 196: ... A L profile side B Hinges and panel Second third panel with pre assembled hinges Shaft motor movable panel with reductor Shaft motor cover Control box movable panel cover Master slave initializing Test without water Filling the pool Installing the slats Re programming end positions ...

Page 197: ...r The position of the wall duct for the cover is depending of the dimensions and shape of the pool Contact T A for the exact position Install the wall duct as written in the manual chapter C2 2 Wall duct movable panel Install the wall duct as written in the manual chapter C2 2 ...

Page 198: ... This because our movable panel has a thickness of 20mm Hinges and panel Mount the hinges to the side on the right with equal distance in between see drawing Use a drill of 10mm First drill the upper holes Fixate to the wall and level all hinges Mark the lower holes remove the hinges and drill the lower holes Mount the hinges to the wall Use enough silicone in the drill holes to seal them in order...

Page 199: ...s place the panels in position and mark the positions for the holes Please note that between the sidewall and the panel and in between 2 panels you should always respect a 5 mm distance Drill 7 mm sovereign holes on the top side of the panel and attach the panel to the hinges ...

Page 200: ...MAN AT O6 Manual Aquatop 2019 6 3m 4m 5m PVC 1500x3000x20mm 1 0 0 PVC 1000x2000x20mm 0 2 3 Hinges PVC Plate 4 3 3 ...

Page 201: ...MAN AT O6 Manual Aquatop 2019 7 Shaft motor movable panel Install the shaft with rollers gearbox reductor and motor See also chapter C2 2 Use both fixation plates ...

Page 202: ...e initializing Program the control boxes as described in chapter E4 1 Master 1 Slave In open position The panel should only open 75 degrees When programming the positions it is best not to have the panel resting on the wheels of the lifting arm In closed position the lifting arm should be horizontal without the wheels touching the panel Test without water filling the pool Make sure that both shaft...

Page 203: ...ts Depending on the pool shape the slats of side A or side B will go completely into the pit Contact T A Attach the slats of side A and Side B to one another just below the waterlevel using the connection strap 2 covers AT 003084 Re programm endpositions See chapter E2 Initializing basics ...

Page 204: ...switch on the bottom of the motor pit activates a 12Vdc pump Provide an additional electrical cable 2 x 2 5 mm L 25m or 2 x 4mm 25 L 35m Never connect the current supply to the transformer to the same jumper switch to which you connect the control box of the AquaTop Provide a drain pipe 3 4 to drain away the pumped out water Dirt and contamination in the motor pit can hinder the functioning of the...

Page 205: ...lock all fixing positions manually before opening the pool cover Position The outer fixing positions are always 500mm from the pool wall The maximum intermediate distance between two fixing positions is 2m The middle of the fixing position positions 3 to 5cm above the water level Safety lock Description Material POM with stainless steel lid Dimensions 115 x 65 x 20 mm Installation Mark the drillin...

Page 206: ... underneath the coping stone In this way you avoid unnecessary leaks in the pool wall Liner option Locking Push the spring button and hook the cover in order to open push the spring button again and unlock the cover Remark Never forget to unlock the cover before opening The cover might get damaged inevitably ...

Page 207: ...xing positions must be provided at the roller shaft side of the pool in case of o Top mount Without bench o Underwater mount In pool without walking platform o Underwater mount In niche wall floor o Underwater mount On the floor o ECOTOP o TopMoov Roman stairs with radius 1 5m One fixing position is sufficient at the end of the radius Two extra fixing positions are obliged according to the safety ...

Page 208: ...s are programmed see E4 Adjusting control Go through these steps 1st display Select MENU Press T4 MENU 2nd display Choose I O SETUP Scroll to I O SETUP When this is next to T2 you confirm your choice by pressing T2 3rd display Choose PROT LOCK Scroll to PROT LOCK When this is next to T2 you confirm your choice by pressing T2 ...

Page 209: ...r is not closed the control box will ask to do this first Go back to MENU T4 and then press T3 to close Navigate after closing back to the 4th display Prot Lock as described in previous steps Press T2 Teach 5th display Confirm CURRENT SETPOINT Rease this value with 1A Press T2 Go back to MENU T4 ...

Page 210: ...e water level is at least 65mm underneath the coping stone After closing the cover the user must check if every lock is locked properly and that the green sign is visible on each fixing position The green sign confirms that the cover has been closed safely In other words no green sign at one of the fixing positions means an unsafe condition Max distance between locking sets and compressor is 25m T...

Page 211: ...t bench o Underwater mount In pool without walking platform o Underwater mount In niche wall floor o Underwater mount On the floor o ECOTOP o TopMoov Roman stairs with radius 1 5m One fixing position is sufficient at the end of the radius Two extra fixing positions are obliged according to the safety standard Woven ribbon gives strength at the end of the stairs Roman stairs with radius 1 5m One fi...

Page 212: ... pouring process Make sure that the horizontal centre line of the fitting water level Always position them with the support rib water seal ring downwards and according to the above drawing Place the housing in the wall during the preparations at the right positions in the pool end Make sure the flange of the housing is positioned equally to the wall at the pool side The housing must be positioned ...

Page 213: ...m inside with signal wire to each fitting has to be fitted before backfilling the pool In these tubes you will need to put the pneumatic hoses Make sure the conduit enters the technical room at the position of the control box Clamp the tube around the fitting using a stretching clip Connect all fittings together with conduits in series of which the 1st is connected with the technical room see draw...

Page 214: ...t and tighten well Mount the hose adaptor Ø8mm Ø4mm on Ø8mm hose Now place hose of Ø4mm in the adaptor and pull hose through conduit to second fitting Always pull the pneumatic hose Ø4mm at least 500mm into the fitting and tighten grommet well Repeat this action until you reach the last fitting The second connection in the last fitting needs to be locked by using the supplied stainless steel bolt ...

Page 215: ... Adhesive seal AT 002650 7 Liner 8 Seal AT 002631 9 Flange AT 002627 10 Bolt M6 x 16 12x AT 000946 Placing seal Apply self adhesive seal on fitting and make sure that holes correspond Apply the liner and punch holes Mount the flange on the fitting with after placing the seal Clear the opening of the fitting with a cutter ...

Page 216: ...55 5 Pneum hose AT 002726 AT 002698 11 Top Lock unit Placing Top Lock unit Mount the adaptors at the ends of both pneumatic hoses Ø4 mm Now insert both adaptors in the T connection piece In last Top Lock unit no new hose will leave the unit therefore apply end cap in the plug in see next picture ...

Page 217: ...ound the unit and push it into the fitting Be careful not to bend or damage pneumatic hoses during the installation process item Description Art nr 7 Liner 9 Flange AT 2627 11 Top Lock unit 12 Bolt M6 x 20 4x AT 861 Mounting of the unit using the countersunk screws ...

Page 218: ...upport Socket 230Vac at the level of the compressor Transfer the holes of the support Make sure you mount the support horizontally Drill holes of Ø8mm and place the PVC plugs Mount the support at the wall Mounting cabling Compressor set Mounting compressor set Pneumatic Push the pneumatic hose Ø8mm arriving at the technical room in the open plug in of the valve ...

Page 219: ...cal Connect if not done yet a relay card to the circuit board see E4 5 Adjusting control Options Connect the cable attached to the valve to the relay card as shown in the diagram below Put the plug of the compressor into the 230Vac socket and switch on the compressor ...

Page 220: ...lways visible in other words upwards Position Make sure the centre of locking piece falls together with the centre of the intended Top Lock unit Fixation To make sure the locking piece doesn t move left or right in the slat during the use of the cover we lock the piece left and right between silicone profile Displacing of the locking piece can cause the dysfunctional of the cover The silicone prof...

Page 221: ...MAN AT O8 2 Manual Aquatop 2019 12 ...

Page 222: ...rammed see E4 Adjusting control Go through these steps 1st display Select MENU Press T4 MENU 2nd display Choose I O SETUP Scroll to I O SETUP When this is next to T2 you confirm your choice by pressing T2 3rd display Choose PROT LOCK Scroll to PROT LOCK When this is next to T2 you confirm your choice by pressing T2 ...

Page 223: ...ot closed the control box will ask to do this first Go back to MENU T4 and then press T3 to close Navigate after closing back to the 4th display Prot Lock as described in previous steps Press T2 Teach 5th display Confirm CURRENT SETPOINT Press T2 Go back to MENU T4 6th display Select MENU Press T4 MENU ...

Page 224: ...hoice by pressing T2 9th display Select the connected RELAY N Scroll to the relay n which is connected with the cable of the valve see chapter C2 2 Mounting cabling Compressor set Cabling compressor set Electrical When this is next to T2 you confirm your choice by pressing T2 10th display Choose LOCK Scroll to LOCK F4 When this is next to T2 you confirm your choice by pressing T2 Go back to MENU T...

Page 225: ...s to our own design To fix the big PVC nut you can order a tool that suits perfectly around the nut 2 Tool for external electric motor General It is advisable to store the external electric motor inside after the swimming period in order to avoid damage during winter You place the tool in order to avoid the roller shaft to revolve or unroll Attention only for diameter 30 mm ...

Page 226: ...th a self adhesive sealing which will see to a watertight finishing Description Material Polyethylene PE Dimensions o Pool side 200x190mm WxH o Thickness of the block 80mm o Width of the block 250mm o Height of the block 200mm o Thickness of the sealing 3mm Installation Place the block on the desired position with the smallest surface to the pool Make sure there will be enough consolidation concre...

Page 227: ...unterflange for beams AT 002998 General These must be built in already during the preparations Description Material SS 316L Dimensions o 100x100mm BxH o Thickness 25mm Insllation Make sure there will be enough consolidation concrete around the block ...

Page 228: ...MAN AT O9 Manual Aquatop 2019 4 ...

Page 229: ...MAN AT Z20 Manual Aquatop 2019 5 Z01 Connecting control Vertical pit motor 300 450Nm ...

Page 230: ...10 Bridge or water level contact 11 Bridge or water level contact J5 12 Programmable input 13 Programmable input J6 L Power supply 230V PE Earthing N Power supply 230V J7 Ethernet connection J8 Additional connector remote control F1 Glass fuse 2A F2 Fuse 20A T1 Scroll up OPEN T2 Enter confirmation of the choice T3 Scroll down CLOSE T4 Menu return Motor type Technical description EXT120 B External ...

Page 231: ...ntrol box General instructions T1 and T3 to scroll through the menu T2 to confirm your choice ENTER attention please your choice must stay in the middle next to T2 It is that choice that will be confirmed T4 to go into the menu or to go back to the previous step RETURN T1 key 1 T2 key 2 T3 key 3 T4 key 4 1st display Select MENU Press T4 MENU ...

Page 232: ...lect the MOTOR Scroll to the MOTOR CUSTOM and confirm with T2 Set the following values for a 300Nm motor Increase or decrease with T1 T3 confirm with T2 o Encoder Freq 230 o Max Current 16 5A o Start Open 200 o Start Close 200 o Soft Start 0A Set the following values for a 300Nm motor Increase or decrease with T1 T3 confirm with T2 o Encoder Freq 100 o Max Current 16 5A o Start Open 200 o Start Cl...

Page 233: ... Keep pressing T1 until the open POSITION is reached Press T2 and then T1 both buttons together to confirm the open POSITION The confirmation will appear on the display Keep T3 pressed until the closed POSITION is reached Press T2 and then T3 both buttons together to confirm the closed POSITION The confirmation will appear on the display 6th display Cover READY to use The cover is now READY for no...

Page 234: ...MAN AT Z20 Manual Aquatop 2019 10 Z20 AT 002072 Scuba plates On floor ...

Page 235: ...MAN AT Z21 Manual Aquatop 2019 11 Z21 AT 002885 Positioning set PVC plates ...

Page 236: ...MAN AT Z22 Manual Aquatop 2019 12 ...

Page 237: ...MAN AT Z22 Manual Aquatop 2019 13 Z22 AT 001851 Mouning kit fiberglass wall ...

Page 238: ...MAN AT Z22 Manual Aquatop 2019 14 ...

Page 239: ...MAN AT Z80 Manual Aquatop 2019 15 Z80 AK 000362 Wall duct Scuba thin wall ...

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