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Owner’s Manual 

AST-210,AST-5000 

 

 

 

 

 

 

 
 
 

 

  

          

 

 

NOTE! 

If element is hard due to excessive dirt buildup, replace it. 

Drain all fuel from fuel tank and pull fuel filter line from tank.  Pull filter 

element out of holder assembly and rinse element in warm water with 

detergent.   
Rinse thoroughly until all traces of detergent are eliminated.  Squeeze, 

do not wring, away excess water and allow element to air dry.

 

NOTE!     

In some areas, local law requires using a resistor spark plug to suppress 

ignition signals. If this machine was originally equipped with resistor spark plug, use same 

type of spark plug for replacement.

 

Spark plug (Fig. 3-3) 

The spark plug condition is influenced by: 

• An incorrect carburetor setting. 
• Wrong fuel mixture (too much oil in the gasoline) 
• A dirty air filter. 
• Hard running conditions (such as cold weather). 

These factors cause deposits on the spark plug electrodes, which may result in malfunction and starting difficulties. If the 

engine is low on power, difficult to start or runs poorly at idling speed, always check the spark plug first. If the spark plug 

is dirty, clean it and check the electrode gap. Readjust if necessary. The correct gap is 0.6 mm. The spark plug should be 

replaced after about 100 operation hours or earlier if the electrodes are badly eroded. 

Muffler (Fig. 3-4) 

Remove the muffler and remove excess carbon from the exhaust port or muffler inlet every 100 hours of operation. 

Cylinder (Engine cooling) (Fig. 3-4B) 

The engine is air cooled, and air must circulate freely around engine and over cooling fins on cylinder head to prevent 

overheating. 

Every 100 Operating hours, or once a year (more often if conditions require), clean fins and external surfaces of engine of 

dust, dirt and oil deposits which can contribute to improper cooling. 

NOTE! 

Do not operate engine with engine shroud or muffler guard removed as this will cause overheating and engine damage.

 

Fuel Filter (Fig. 3-2B) 

Summary of Contents for AST-210

Page 1: ...ST 5000 AST 210 AST 5000 A A A A AUT UT UT UT UTO ST O ST O ST O ST O STAR AR AR AR ART TRIMMERS T TRIMMERS T TRIMMERS T TRIMMERS T TRIMMERS P N 27344 Date 04 19 01 Supplier To The Outdoor Power Equip...

Page 2: ...t It is important that you read fully understand and observe the following safety precautions and warnings Careless or improper use of the unit may cause serious or fatal injury The engine exhaust fro...

Page 3: ...PROTECTION Keep bystanders at least 50 feet 15m away To reduce the chance of hearing loss always wear ear protection To reduce the risk of injury from loss of control never use a metal blade on a curv...

Page 4: ...t com 3 custsvc tanaka ism com Owner s Manual AST 210 AST 5000 1 What is what Since this manual covers several models there may be some difference between pictures and your unit Use the instructions t...

Page 5: ...n wear an aerosol protection mask when cutting the grass after insecticide is scattered Keep others including children animals bystanders and helpers outside the 15 m 50ft hazard zone Stop the engine...

Page 6: ...tle trigger Locate throttle trigger in its original position by squeezing the trigger then slide the throttle trigger assembly back against the shaft grip then install and tighten the throttle trigger...

Page 7: ...the handle bracket 1 from the assembly Fig 1 3 Place the handles and attach the handle bracket with four bolts lightly Adjust to appropriate position Then fix it firmly with the bolts CAUTION Some bla...

Page 8: ...ing the correct direction NOTE When installing cutter holder cap 1 be sure to set concave side upward Insert the allen wrench 2 into the hole of the angle transmission in order to lock the cutler hold...

Page 9: ...ways mix fuel and oil in a separate clean container Always start by filling half the amount of fuel which is to be used Then add the whole amount of oil Mix shake the fuel mixture Add the remaining am...

Page 10: ...stion chamber AST 250 Fig 2 2 CAUTION Do not depress the Start Button for more than 10 seconds continuously as this may cause premature power drainage of the batteries NOTE When the engine is warm it...

Page 11: ...in after the engine is stopped or power control is released When the unit is turned off make sure the cutting attachment has stopped before the unit is set down Battery charging procedure The unit has...

Page 12: ...is more likely to occur in areas where it is difficult to see the material to be cut Wear the harness as shown in the figure if so equipped The blade turns counterclockwise therefore be advised to ope...

Page 13: ...lete clutch cover and tube assembled Otherwise the clutch can come loose and cause personal injuries In the carburetor fuel is mixed with air When the engine is test run at the factory the carburetor...

Page 14: ...cause deposits on the spark plug electrodes which may result in malfunction and starting difficulties If the engine is low on power difficult to start or runs poorly at idling speed always check the s...

Page 15: ...grease filler plug on the side of angle transmission If no grease can be seen on the flanks of the gears fill the transmission with a quality lithium based multipurpose grease up to full Do not compl...

Page 16: ...3 8 3 Bind the female coupler with long nose pliers and push it to separate the coupler from fan case cover 3 Fig 3 9 4 After removing the fan case cover pull out the battery with the waterproof cover...

Page 17: ...ations that may damage the unit Make sure the cutting attachment nut is sufficiently tightened Make sure that the blade transport guard is undamaged and that it can be securely fitted Make sure fasten...

Page 18: ...rmly Use alien wrench 1 to hold cutter holder 2 so that you may easily tighten up disk fixing bolt 4 with wrench 6 3 Make sure cutting blade is fixed securely attach free disk 7 to disk fixing metal 5...

Page 19: ...sm com Owner s Manual AST 210 AST 5000 7 Specifications Note Sound levels are calculated as the time weighted energy total under various working conditions with the following time distribution idling...

Page 20: ...requisiti di sicurezza essenziali delle direttive fijr das these Erklar ung gilt den wesentlichen Sicherheitsanforderungen der Directive entspricht que corresponde a esta declaracl6n satisface la s si...

Page 21: ...with blades and do not install without the use of the blade securing cotter pin included in the conversion kit Proper installation of all blade mounting hardware is required when converting a grass t...

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