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6300 Series Maintenance Manual

40

Shuttle Fault

If the control processor detects the shuttle operating either
above or below the proper frequency, it shuts down the shuttle
and attempts to restart it. If the shuttle still operates
incorrectly after three consecutive attempts, the Control
Processor goes Offline, and the Shuttle Fault message is
displayed. Depress the Clear key, then put the printer back

Online. If this doesn’t work, turn the power switch off, then

back on again. If the error condition persists after performing
the above actions, begin replacing shuttle control components.

Testing Hardware

The printer is performing internal diagnostic tests when the
printer is powered up. If this message does not clear after a
few seconds, then the Main CPU is dead. Under normal
circumstances there is no corrective action. If the message
does not clear automatically, replace the Controller Board.

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Summary of Contents for 6306

Page 1: ......

Page 2: ...6300 Series Maintenance Manual Copyright 2004 Part Number 1189 093057 Revision D 11 04 TallyGenicom LP ...

Page 3: ... 3 3 4 Supported Form Sizes 6 1 3 3 5 Horizontal Vernier 6 1 3 3 6 Forms Stacking 7 1 3 4 Platen 7 1 3 5 Sensors 7 1 3 5 1 Paper Out 7 1 3 5 2 Paper Motion 8 1 3 5 3 Shuttle 8 1 3 5 4 Temperature 8 1 3 5 5 Ribbon Fault Detect 6306 and 6312 8 1 3 5 6 Ribbon Skip Over Weld 6312 only 8 1 4 ELECTRONICS 9 1 4 1 Control Processor 9 1 4 2 Sensor Inputs 10 1 4 3 Motor logic and drive 10 1 4 4 EEPROM 10 1 ...

Page 4: ...ons 15 1 10 3 Environment 15 1 10 3 1 Operating 15 1 10 3 2 Non operating as packaged by TallyGenicom 15 1 10 4 Acoustics 15 1 10 5 Site Power and Space Requirements 16 1 10 5 1 Main Power 16 1 10 5 2 Space Requirements 16 1 10 5 3 Heat Load Contribution 17 2 MENU OPERATIONS 19 2 1 TECHNICIAN ACCESS MODE 19 2 1 1 How to Enter Tech Access Mode 19 2 1 2 How to Exit Tech Access Mode 19 2 2 TROUBLESHO...

Page 5: ... TROUBLESHOOTING 35 3 1 FAULTS 35 3 2 FAULT CORRECTION PROCEDURE 35 3 3 CONTROL PANEL MESSAGES 36 3 4 TROUBLESHOOTING GUIDES 41 3 4 1 Printer Does Not Power Up When Switched On 41 3 4 2 Printer Powers Up but the Control Panel Does Not Function 42 3 4 3 Control Panel Display Functions Partially Nonsensically or Not At All 42 3 4 4 No Printed Output but Printer Appears to be Operating Normally 43 3 ...

Page 6: ...LLING THE PLATEN MOTOR AND SENSOR PCA 68 5 FIRMWARE DOWNLOAD INSTRUCTIONS 69 5 1 FLASH DOWNLOAD VIA PARALLEL PORT 69 5 2 FLASH DOWNLOAD INTO A PRINTER VIA ETHERNET 70 6 PRINT GAP CONTROL 71 6 1 CONTROL PANEL KEYS PRINT GAP 71 6 2 MENU STRUCTURE 72 6 2 1 Basic Platen Parameter and Option Descriptions 72 6 2 1 1 Mode 72 6 2 1 2 Detect Distance 73 6 2 1 3 Detect 73 6 2 1 4 Reset 74 6 2 1 5 Adjust 74 ...

Page 7: ...uced cost through the introduction of new hammerbank and print mechanism assemblies Improved mechanical design o A resonant shuttle system that is simpler quieter and consumes less power o A direct drive paper system that eliminates the belts and sprockets previously employed o Motorized platen gap adjustment controlled from front panel Also allows pre set platen gaps Standard print line width of ...

Page 8: ... 360 327 277 240 189 189 144 16 7 327 277 240 189 189 144 17 1 600 514 450 360 327 277 240 189 189 144 20 327 277 240 189 189 144 6312 CPI Draft CDF DP CDF Draft Enhanced DP Enhanced Courier Gothic OCR A OCR B 5 1200 1028 900 720 1200 1028 900 720 378 288 10 1200 1028 900 720 1200 1028 900 720 378 288 720 552 266 194 12 1200 1028 900 720 654 554 480 378 378 288 13 3 1200 1028 900 720 654 554 480 3...

Page 9: ...s of three benchmark tests the standard Automotive Industry Action Group AIAG label the POSTNET label and ECMA 132 tests The AIAG label benchmark consists of bar codes and block characters inside a box It can be printed using either the Code V or PGL graphics options which print at the same speed This test prints a series of AIAG labels two across repeated vertically with 0 1 space between labels ...

Page 10: ...b Spreadsheet Performance 17 CPI NLQ 342 664 7 Graphics Performance 573 806 1 2 4 Paper Advance The default paper slew speed is 25 IPS inches per second If the Fast Slew control panel option is set to Disabled default is Enabled then the slew speed is 13 IPS Top of Form will be retained within 002 over 1000 printed pages as long as the printer is not powered off while printing Top of form will be ...

Page 11: ...meric text and graphic shapes are placed on paper by striking the hammers against inked ribbon to make small dots on the paper As the hammers are shuttled horizontally across the paper dots are placed in the appropriate positions Dots are vertically positioned by moving the paper in small increments through the print station 1 3 3 Paper Drive 1 3 3 1 Tractors The paper is moved by means of 2 tract...

Page 12: ...nsions in inches In addition to various form sizes the printer also supports various form weights These are usually described as single part up to six part forms original plus five carbons The supported form weights are defined more clearly in TallyGenicom specification 608925 Form Characteristic Minimum Maximum Forms Width A With Horizontal Vernier 2 8 18 7 Forms Length B 3 0 12 0 Horizontal Form...

Page 13: ... be stored with the form length width and platen gap information included Thus on any given form if the configuration is called up the platen gap will automatically be set to the right value When not printing the platen automatically rotates to the open position 1 3 5 Sensors The 6306 6312 incorporate a number of techniques for detecting and correcting faults of all types Fault recovery is quick e...

Page 14: ...n a coil temperature is detected to be within a thermal alert range the rate of printing is slowed by forcing additional shuttle cycles to occur for each row of print When all hammer coil temperatures fall below the alert range optimal print speed is restored 1 3 5 5 Ribbon Fault Detect 6306 and 6312 The ribbon fault detect system senses the motion of the ribbon by monitoring a spinning thin steel...

Page 15: ...sters and FET coil drive transistors Cold drive energy damping diodes EEPROM M24C64 1 4 1 Control Processor 20 Mhz clock High speed outputs for driving the paper motor solenoid and hammer firing High speed inputs for synchronizing timing of the shuttle position 8 channel 10bit Analog to Digital Converter for sensor readings paper out paper motion shuttle motion ribbon motion platen gap sensor hamm...

Page 16: ...ribbon 2 for ribbon ink pump 6312 2 for paper 2 for platen gap FET drive for solenoid shuttle 1 4 4 EEPROM Stores engine calibration and printer configuration settings 1 4 5 Serial and Parallel Interfaces 1 4 5 1 Serial Maxim MAX238 chip is used for the RS 232 drivers and receivers Both DTR Busy and XON XOFF is supported Standard secondary RTS on pins 11 and 19 Primary RTS is capable of being jump...

Page 17: ... one for communication with the Control Processor and one for the external serial interface Internal single data rate SDRAM controller 1 4 6 2 Xilinx XC95144 Logic for IEEE 1284 Parallel interface Logic for PSIO interface The following table shows host interface configuration options Personality Module Standard Ser Par LANPlex FourPlex Host I Os IEEE 1284 RS 232 C IEEE 1284 RS 232 C Ethernet IEEE ...

Page 18: ...e re inking with attendant improvements in print quality and reliability The 6312 may use the 60 or 250 million character pump re inking ribbon cartridges The 40 million non re inking ribbon may also be used The 6306 uses a standard 40 million character non re inking ribbon cartridge without the skip over weld feature All cartridges are designed for easy access and loading Ribbon lifetimes are bas...

Page 19: ...internally fused to protect against short circuit and overload 1 8 Maintainability 1 8 1 MTTR Mean Time to Repair MTTR is predicted to be less than 20 minutes when repaired by a properly trained technician utilizing replacement assemblies as recommended by TallyGenicom 1 8 2 Preventive Maintenance The printers have been designed to eliminate the requirement of scheduled maintenance such as alignme...

Page 20: ...d EN 60950 1992 including Amd 1 2 3 and 4 safety requirements 1 9 5 Acoustic These printers have been tested according to the procedure defined by ISO 7779 1999 E and ISO 9296 1988 E The acoustic noise level is established by measuring maximum sound pressure levels at maximum print speed The method of testing used is average sound pressure level 1 9 6 Marking The printers comply with the CE mark r...

Page 21: ...mal Shock 16 C 29 F per minute 1 10 3 2 Non operating as packaged by TallyGenicom 6306 6312 Temperature 40 C to 66 C 40 F to 151 F Humidity 5 to 95 non condensing Altitude To 10 000 ft Thermal Shock 16 C 29 F per minute Mechanical Shock and Vibration The unit complies with ISTA Programs 1 and 2 as packaged by Tally for shipment The printer must be allowed to reach room temperature before operating...

Page 22: ...l voltage and frequency 6306 External Power Current Wattage Requirements Normal Voltage AC Volts RMS Frequency Hz Average Operating Peak Operating Average Idle 5 min Average Idle 5 min 110 50 1 0A 105W 2 3A 250W 0 3A 35W 0 2A 19W 110 60 1 0A 105W 2 3A 250W 0 3A 35W 0 2A 19W 220 50 0 5A 105W 1 2A 250W 0 2A 35W 0 1A 19W 6312 External Power Current Wattage Requirements Normal Voltage AC Volts RMS Fre...

Page 23: ...ing a conservative average based on 40 ASCII Draft character coverage is 355 BTU Hr 104W 6306 Printing Conditions 110V 60Hz Wattage BTU Hr Power on not printing 36 123 100 Uppercase rolling ASCII 150 512 Black Page Plot 249 850 6312 Printing Conditions 110V 60Hz Wattage BTU Hr Power on not printing 55 188 100 Uppercase rolling ASCII 400 1371 Black Page Plot 600 2050 ...

Page 24: ...6300 Series Maintenance Manual 18 ...

Page 25: ...tests calibration and diagnostic procedures unavailable in normal menu operations for use in troubleshooting Once Tech Access is enabled these menu items appear on the Control Panel Selections Printout the Help menu printout 2 1 1 How to Enter Tech Access Mode Place the printer Offline Press LF and ENTER simultaneously and hold for 3 seconds Release the keys when the alarm sounds and Tech Access O...

Page 26: ...Use Hex Dumps to check printer functions and data processing operations They may also be helpful in resolving printer performance These dumps are located in the Configuration menu Printer category under the Dump Mode parameter in normal menu operations There are three styles of Dump Modes on the printer Style 1 Text spaces and control codes print out in hexadecimal format Style 2 Control codes pri...

Page 27: ...re available for each parameter in the multilevel menus on the printer and indicates with an asterisk which ones are currently active CAUTION Before printing out the Help menu make sure that there are at least 13 inches of printable width on the installed paper Printing a HELP Menu In Tech Access Mode Step 1 Place the printer Offline Step 2 Press the LF and ENTER keys simultaneously until the prin...

Page 28: ...nsors and the hammer lead time and shuttle amplitude Last Fault The Control Panel Display shows the Last Fault that occurred Version The Control Panel Display shows the version number of the currently installed firmware To clear the displays depress any key on the printer control panel Selecting a Printer Report Step 1 Take the printer Offline Step 2 Depress the MENU key to enter the multilevel me...

Page 29: ...NTER or CLEAR 2 3 1 1 Print This parameter is also available in normal menu operations 2 3 1 1 1 Upper Prints a rolling pattern of 63 UPPERCASE ASCII characters 2 3 1 1 2 All Characters Prints all Character Sets available on your printer 2 3 1 1 3 63 69 Prints rolling ASCII with spaces 2 3 1 1 4 ECMA Prints a pattern designed to produce a specific audible noise pattern specified by European Comput...

Page 30: ...ear and tear on the platen mechanics by reducing the reverse motion 2 3 1 2 3 Burn In1 This is a burn in test for Production designed for testing with Mylar This test prints 28 inches of 240 x 288 DPI plot data backs up to top of form and repeats the process The plot data is designed to print in 4 sweeps per line 3 dots per hammer per sweep 2 3 1 2 4 Burn In2 This is a burn in test for Production ...

Page 31: ...available in Tech Access only and it contains selections of plot patterns used to test such things as hammer ball alignment and dot placement There are five selections for this parameter After you have started one of the tests below it will run continuously until you depress either the ENTER Key or the CLEAR Key 2 3 1 3 1 Grid This option prints a grid pattern that can be used to check hammer ball...

Page 32: ...ply may need replacement 2 3 1 3 5 Block This option prints alternating bars at 60 x 72 DPI matrix Each bar is offset from the previous bar in order to check on dot placement This pattern is used to test the printer at its maximum sustainable graphics rate without exceeding the boundaries of thermal change or electrical current overload This test is useful in examining the capabilities of the prin...

Page 33: ...Override is Enabled 2 3 2 1 Paper Out This parameter provides fault override for Paper Out Faults 2 3 2 2 Shuttle This parameter provides fault override for Shuttle Fault reporting 2 3 2 3 Temp The Temp Parameter provides fault override for Temperature Threshold fault reporting 2 3 2 4 Control This parameter provides fault override for the control processor fault reporting status 2 3 2 5 Link This...

Page 34: ...here are 12 diagnostic parameters 2 3 3 1 Cal Engine The following panel options contain print engine calibration procedures 2 3 3 1 1 Hammer This procedure generates a test pattern consisting of an assortment of characters and character shapes while stepping through a range of lead times during this hammer timing calibration The lead times are measured in clock cycles and are printed along the le...

Page 35: ...ake the last selection for 45Hz the printer prints out the settings for the various lead times and the calibration routine is over NOTE Repeat the Print calibration routine with Heavy Forms turned on and with heavy forms installed on the printer 2 3 3 1 2 Shuttle Stroke Guides the operator through a procedure used to calibrate the shuttle stroke so that the space between hammers is optimal 2 3 3 1...

Page 36: ...easing bar graph on the control panel Once completed the platen will return to the fully open position If errors are found in the table after the calibration has completed the table is erased and Platen Sensor Fault is displayed on the front panel In order for the platen sensor calibration to work properly paper and the ribbon cartridge must be removed The software however checks for the presence ...

Page 37: ...evel 3 Each Meter Test is initiated by pressing the ENTER key when the desired selection displays 2 3 3 3 1 Paper Out The Paper Out Sensor should read less than 2 volts with paper removed and tractor door closed and greater than 4 volts with paper installed No other operator actions are required during this test 2 3 3 3 2 Paper Motion The Paper Motion Sensor only needs to have a differential of gr...

Page 38: ...play reading OFFLINE depress the MENU Key and use the keys to scroll to TEST Step 3 Press ENTER and scroll Key to Diag Step 4 Press ENTER and scroll Key to Motor Step 5 Press ENTER and scroll Key to either Ribbon or Shuttle Each Motor Test is initiated by depressing the ENTER key when the desired selection is displayed Motor selections Ribbon Shuttle Ribbon Pump Blower Print Gap CAUTION Remove the...

Page 39: ...VRAM When CalData is selected you must perform Hammer and Paper Calibration routines before using the printer 2 3 3 7 3 NVRAM Clears the application configuration portion of NVRAM 2 3 3 8 Shuttle Off This parameter allows you to set the amount of time the shuttle remains at speed after the last printed data Options are 10 Sec 20 Sec 30 Sec and 60 Sec 2 3 3 9 Serial Dump When this parameter is enab...

Page 40: ...urn all fault reporting OFF place the printer Offline and depress the FORM FEED Key and ENTER Key simultaneously until the printer alarm sounds To turn ALL fault reporting back ON hold down the same two keys when the printer is Offline until the printer alarm sounds 2 4 2 Four Faults Only To turn fault reporting OFF for Paper Motion Paper Out Ribbon Fault and platen position sensors hold down the ...

Page 41: ...questionable and collateral damage to other parts may result If the fault message returns perform the required corrective action If a nondestructive fault occurs in the middle of printing a document one line of text may be lost after the error condition is corrected and the printer put back Online If the fault is in the control panel or interprocessor link the fault message may not be displayed an...

Page 42: ... This is most likely caused by a host failure to respond to a busy signal 1 Ensure correct protocol has been selected 2 Check wiring of I O cable between host and printer See the Applications Manual for a detailed explanation Chnl Not Found VFU Channel requested by the host computer cannot be found 1 Correct data from host then retransmit it to the printer 2 Ensure the integrity of the printer gro...

Page 43: ...d Heap Overflow Graphics memory space is full and the printer cannot accept or process data Printer will reset and data will be lost Insert line terminators in data stream so the printer will process the data then retransmit the data LostAdrs 27 Certain communication signals have been lost between the printer and the host computer Check cable connection setup of host and printer address setting Lo...

Page 44: ...per feed problems and the condition does not clear clean or replace the paper motion sensor If the message still does not clear replace the Controller Board Paper Out Paper is not being detected by the Paper Out sensor If this message is correct refer to the Paper Loading sections in Chapter 2 of the Operator Manual then load paper If the fault does not clear clean or replace the paper out sensor ...

Page 45: ...g of the platen on a form which has become crumpled below the paper tractors Under no circumstances will this fault be reported during an auto gap detection process because the stalling of the platen motor is a necessary part of forms thickness detection Print Gap Adjusted To This user fault is handled as a warning to the user This fault occurs only in manual mode when the user has loaded forms th...

Page 46: ...splayed Depress the Clear key then put the printer back Online If this doesn t work turn the power switch off then back on again If the error condition persists after performing the above actions begin replacing shuttle control components Testing Hardware The printer is performing internal diagnostic tests when the printer is powered up If this message does not clear after a few seconds then the M...

Page 47: ...wer should be 90 130 VAC or 180 264 VAC single phase 50 3 60 3 Hz Check input power at the plug in on the Power Supply side of the On Off switch and on the input side of the Power Supply If input power at the plug in is incorrect either the printer power cord is defective or the power supply is defective Check power at the outlet to make sure the power source voltage is correct If the power source...

Page 48: ...e the Controller Board Step 2 If the form movement keys do not function properly check the Control Panel connection to the Controller Board If the connection is OK the problem is in either the Control Panel or in the Controller Board Try another Control Panel first If that does not correct the problem then remove and replace the Controller Board 3 4 3 Control Panel Display Functions Partially Nons...

Page 49: ...the Ribbon Cartridge is functioning tracking properly If the Ribbon Cartridge is not functioning properly replace it Step 3 If steps 1 2 do not correct the problem check and adjust the platen alignment guides The Platen Gap should be approximately 013 in with the Platen Gap fully closed 3 4 5 Printed Output Appears Light There are three things that can cause this problem 1 The platen may be open t...

Page 50: ...easonable position by using the PRINT GAP adjust keys Step 2 Perform a Hammer Calibration procedure This procedure is explained in Chapter 2 in the TEST Menu Section under the Diagnostic Category PrntCal Parameter If the hammers can not be calibrated the problem is in the Controller CBA Replace the Controller CBA following the procedure explained in Chapter 4 Step 3 Check and adjust the platen ali...

Page 51: ...uity from the Hammer Bank Cable Connector to the affected coils Step 5 Check continuity of the Hammer Coil Resistance of the coil should be 12 Ω Ohms 3 Ω at 70 F If the coil resistance is outside of this range remove and replace the Hammer Module If the Hammer Coil is defective check the Hammer Driver on the Controller Board also Defective Hammer Drivers can cause problems with Hammer Coils Instru...

Page 52: ...Remove and replace the Controller Board NOTE If you have no idea how long the printer has been banging away with no paper installed check the platen for damage If necessary remove and replace the platen and any damaged hammers 3 4 9 No Paper Motion No Paper Motion Fault is Reported There are three things that can cause this problem 1 Fault override for paper motion sensor is on disabling the paper...

Page 53: ...the tractors The Platen Gap is not set correctly or there is an incorrect platen calibration Adjust the Platen Gap using the PRINT GAP keys or calibrate the platen The paper comes out of the tractors or the paper tears at the right or left holes along the edges 1 The horizontal paper tension is incorrect 2 The tractors are too far apart 3 The Platen Gap is not set correctly or there is an incorrec...

Page 54: ...6300 Series Maintenance Manual 48 ...

Page 55: ...anel in the opening where the top lid normally sits Screwdriver Slot 3 Using a small flat blade screwdriver or similar tool push in through the opening and simultaneously lift the left edge of the Operator Panel insertion of the screwdriver pushes against a tab on the Op Panel releasing it from the housing 4 Lift the Operator Panel gently turn it at a slight angle and set it inside the printer thr...

Page 56: ...the cable by hand to the connector on the Logic PCA assembly and unplug the connector CAUTION The cable uses a reinforced end as the connection point and can be damaged if inserted incorrectly when reassembling It is recommended that the right end cover be removed for re assembly see next procedure ...

Page 57: ...With the top lid open remove the flathead Phillips head screw at the back corner standard 2 Phillips screwdriver Remove this screw 3 Loosen a Phillips head screw located at the bottom of the end panel this screw is located through the Operator Panel opening long shaft 10 Phillips Remove the screw at the top of opening Loosen this screw Remove this screw ...

Page 58: ...l 52 4 Loosen two 2 Phillips head screws located around the lower perimeter of the end cover Loosen these screws 5 Remove two 2 Phillips head screws located at the top of the back panel Remove these screws 6 Lift cover from printer ...

Page 59: ...t End Cover 2 Remove the nut holding the ground strap to the bottom of the Control Board mounting plate 5 16 nut driver 3 Remove the Phillips head screw at the middle right and loosen the screw in the lower left of the back panel Lower left screw forms part of the hinge for the Control Board assembly Remove these screws 4 Tilt the assembly out slightly ...

Page 60: ... the front of the Control Board assembly Ensure you support the Logic pca assembly during this step Remove this screw Support the assembly during this step 8 Lift the Control Board clear of the printer 9 If you are changing the Control Board and need to remove it from the metal shield remove seven 7 Phillips head screws and lift the plate clear of the circuit board Remove Screws Remove Screws ...

Page 61: ...screws at the back of the ribbon platform one on each side 2 Remove the Phillips head screws toward the front of the ribbon platform one on each side 3 Lift the platform a little tilt it up and then unplug the cables in the back right corner under the platform then lift the platform clear of the printer Disconnect ...

Page 62: ...6300 Series Maintenance Manual 56 4 5 Removing a Ribbon Re inking Motor 1 Loosen four Phillips head screws and lift the motor from the platform Ribbon Drive Motor Re inking Motor ...

Page 63: ...rom the back of the printer 1 Follow the instructions for removing the Operator Panel and Right end Cover 2 Remove four 4 Phillips head screws from the panel at the back of the printer Remove Screws 3 Unplug the power cable connection at the Control Board assembly 4 Lift the Power Supply and panel assembly out of the printer ...

Page 64: ...nd loosen the screw in the lower left of the back panel Lower left screw forms part of the hinge for the Control Board assembly 3 Tilt the Control Board slightly 4 Loosen the Torx head screws Torx 8 Plus driver on the coupling of the paper motor shaft to the tractor drive shaft CAUTION Do not loosen them too much as they may fall out they have a tendency to disappear when they fall out Loosen Scre...

Page 65: ...Chapter 4 Removing and Replacing Components 59 5 Remove four 4 Phillips head screws from the motor mount at the right end of the print mechanism Remove Screws 6 Remove motor from print mechanism ...

Page 66: ... the center of the paper shaft 3 Mark the position of the coupling on the Paper Drive Shaft for position reference when reassembling 4 Loosen the Torx head screws Torx 8 Plus driver on the coupling of the paper motor shaft to the tractor drive shaft CAUTION Do not loosen them too much as they may fall out they have a tendency to disappear when they fall out Loosen Screws ...

Page 67: ...as far left as possible 7 Remove the coupling from the square tractor shaft paper motor shaft careful not to drop the screws 8 Remove the e ring at the left end of the round shaft of the paper drive assembly see illustration above CAUTION The support bearing for the round shaft is a pressed in nylon bearing Hold this bearing in place with a long nose pliers or similar tool while the round shaft is...

Page 68: ...he left end of the shaft Slide the round shaft as far left as possible Unthread shaft 10 You should now be able to lift the square and round shafts together slightly and slide the tractors to the right and off of the shafts When remounting the tractors pay attention that the timing marks on the tractor bearing that fits on the square shaft are both on the same lobe of the square shaft ...

Page 69: ...bbon Platform 3 Release the Hammer Bank Ribbon Cable guides squeeze tab at back edge then lift gently two places for the 6306 and four for the 6312 Squeeze tab and lift Remove Screws 4 Unplug the Hammer Bank Ribbon Cables see above 5 Loosen the screw holding the cable assembly strain relief clamp then slide the clamp to the right and out of the hammer bank assembly Loosen screw Slide clamp to righ...

Page 70: ... the tractors outside the edges of the ribbon shield 7 Using a 3 16 allen driver remove the two hammer bank mounting screws see above 8 Push the hammer bank back slightly to clear the guide pins then lift the hammer bank clear of the printer ...

Page 71: ...2 Insert the stain relief in the right end of the hammer bank then tighten screw 3 Before mounting the ribbon platform power up the printer turn on the Tech Access feature then run the Print Gap test Cal Engine Print Gap This test will run the platen gap to an indicated 54 on the display At this time set the physical platen gap to 0 013 using the platen gap adjustment screws at each end of the pla...

Page 72: ...ensor PCA 1 Unplug the Sensor and Drive cables from the assembly 2 Loosen the two set screws on opposite sides of the platen that mount the platen to the motor shaft CAUTION Do not totally remove the set screws to prevent them from falling into the mechanism Loosen Screws ...

Page 73: ...Chapter 4 Removing and Replacing Components 67 3 Remove two socket head screws from opposite corners of the motor and lift the assembly clear of the printer ...

Page 74: ...d tighten the mounting screws 3 Reach through the opening at the back of the side frame and move the platen to a full open position 4 Holding the platen fully open and ensuring the motor shaft is still aligned tighten the set screw that mounts the platen to the motor shaft 5 Connect the cables 6 Power the printer up then run the Platen function Engine Cal Platen which calibrates the platen sensor ...

Page 75: ...ady familiar BINARY format EXB is used for printers that support BINARY downloads i e T62xx with Boot v2 3 firmware and 63xx models BINARY format downloads are faster they are compressed files that take less time to download program BINARY format downloads are supported via parallel port or Ethernet Note that Ethernet downloads require a controller with 8MB of RAM the newer T62xx controllers have ...

Page 76: ...sk and open a DOS window You will need to rename the file extension from EXB to EXE because Windows won t let you execute files with EXB extension Unzip the file to disk using file EXE command When WebPanel prompts you for a download file use the unzipped TFB file WebPanel will send this file to the TallyCom and the printer will go thru a flash download sequence If all goes well WebPanel will repo...

Page 77: ...ge for each motor step follows a sinusoidal curve About the center of the platen rotation the gap change from step to step is fairly linear and is approximately 0 3mils At the rotational extremes the change from each step however is much less Within the usable rotational range of the platen the print gap ranges from 4 5mils to 44mils If printing does not commence within 6 seconds of the last key p...

Page 78: ... of the platen is 0 to 190 If auto is selected print gap detection will be preformed during the first platen close operation after a paper out condition The following events will cause the platen to close TOF key press detect key press print gap adjustment key press or the start of a print job Subsequent platen closings will not trigger a print gap detection operation until the next paper out cond...

Page 79: ... is similar to the reset condition 6 2 1 2 Detect Distance This parameter is only meaningful if the detect mode is auto The options within this parameter are 0 to the current form length with increments of a tenth of an inch The default setting is 2 0 When a TOF key is pressed after a paper out error this sets the vertical distance from the top of form to where the print gap detect is preformed If...

Page 80: ...perly paper and the ribbon cartridge must be removed The software however checks for the presence of these items and will display an error message and not start the calibration until they have been removed When the enter key is pressed the platen motor will step through its entire rotational range At each step the sensor reading will be recorded This process takes approximately 30 seconds and its ...

Page 81: ...ph is to visualize it as a horizontal cross section of the print zone The fixed left arrowhead denotes the hammer tip The other arrowhead and associated block characters denote the platen The dashes in between the arrowheads denote the print gap As the platen closes down the arrowhead and blocks fill in from the right More dashes indicate a wide gap and few dashes indicate a narrow gap See the con...

Page 82: ...tect Mode Auto P R I N T G A P X X X Optimal position 0 0 Adjustment value Single part paper nominal gap P R I N T G A P 5 4 0 0 Single part paper minimum gap P R I N T G A P 5 4 1 0 Single part paper maximum gap P R I N T G A P 5 4 1 0 Detect Mode Manual P R I N T G A P X X X Absolute position Minimum gap P R I N T G A P 0 Maximum gap P R I N T G A P 1 9 0 ...

Page 83: ...Appendix A Drawings 77 Appendix A Drawings 6306 Drawings ...

Page 84: ...E NAME PL4078 QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 614077 BASIC PRINTER ASSY T6306 613865 085926 CABINET RIGHT HAND SIDE 613948 085359 CABINET LID ASSY 613894 085911 CABINET INNER COVER 613946 085483 FOAM ACOUSTIC 7 402524 42 SCREW 8 32 X 0 375 SEMS 1 402524 41 SCREW 8 32 X 0 250 SEMS 3 404117 732215 SCREW 8 32 X 0 375 PAN HEAD 1 614146 086059 REAR GUIDE ASSY ...

Page 85: ...for property of TALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4078 SHEET 1 OF 1 MAILING P O BOX 97018 KENT WA 98064 9718 USA SHIPPING 8301 So 180TH ST KENT WA 9...

Page 86: ...SCRIPTION PART NUMBER 16 0001E 14 1 613861 086374 CABINET BASE 1 613862 086375 INLET BAFFLE 1 613863 085910 PRINT MECH SUPPORT 1 613864 085909 CABINET FRONT 1 613866 086104 CABINET LEFT SIDE 1 613867 086122 PAPER INLET TOP 1 613876 085146 PAPER INLET LEFT 1 613876 085907 PAPER INLET RIGHT 1 613946 085479 FOAM ACOUSTIC 2 613946 085478 FOAM ACOUSTIC 1 614101 085923 MOUNT BOARD 1 612416 083145 FAN AS...

Page 87: ...3 12344 A REV C CODE IDENT SIZE FILE NAME PL4057C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 37 2 1 1 2 404251 732656 402524 46 403692 731092 400783 15 400783 730502 POP RIVET Ø1 8 X 1 8 SCREW 8 32 X 1 250 SEMS BALL STUD NUT 5 16 KEPS NUT 8 32 KEPS 1 403692 731060 GAS SPRING 1 1 614134 086177 402524 02 SCREW 4 40 X 0 375 SEMS CABLE ASSY PAPER OUT ...

Page 88: ...ALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4057C SHEET 1 OF 1 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER...

Page 89: ...ON PART NUMBER 16 0001E 14 613657 085932 BASE ASSY 613658 086383 LEG ASSY RIGHT 613658 086103 LEG ASSY LEFT 613661 085936 BRACE DOOR 614153 086074 DOOR ASSY 614004 085493 GUIDE PAPER 1 611288 080019 TRAY PAPER 1 613659 086094 PANEL REAR 1 613946 085482 FOAM ACOUSTIC 18 402524 42 SCREW 8 32 X 0 375 SEMS 4 404036 731449 CASTER 404114 733483 400658 730213 A R 5 SCREW 6 32 X 0 375 PAN HEAD ADHESIVE LO...

Page 90: ...R TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4104C SHEET 1 OF 2 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWIS...

Page 91: ...ONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4104C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614104 C ...

Page 92: ...ART NUMBER 16 0001E 14 614076 086088 PRINT MECH BASIC T6306 613943 085350 POWER SUPPLY ASSY 614057 085640 CABINET BASE ASSY 614035 FRONT PANEL ASSY 614058 085641 CABINET REAR 1 614150 ELECTRONICS ASSY 18 2 614151 086071 PAPER GUIDE TRACTOR SHAFT 2 404321 732852 1 1 1 1 REF 2 REF REF 613945 RIBBON PLATFORM ASSY 403769 10 MOUNT VIBRATION DAMPING 401417 06 402524 42 TERMINAL RECTANGULAR TONGUE SCREW ...

Page 93: ...ENT WA 98032 USA DWG NO SHEET 3 OF 3 12344 A REV C CODE IDENT SIZE FILE NAME PL4077C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614179 086241 403666 730945 GROUND STRAP INSULATED 6 0 LONG GROUND STRAP INSULATED 3 0 LONG 1 614052 086204 GUIDE PAPER 2 2 614196 086380 402524 43 RESTRAINT SHIPPING SCREW 8 32 X 0 500 SEMS ...

Page 94: ...uest therefor property of TALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4077C SHEET 1 OF 2 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE IN...

Page 95: ...S 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4077C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614077 C ...

Page 96: ...OR W SENSOR ASSY 1 613946 085480 FOAM ACOUSTIC 1 613267 085471 MOTOR PAPER DRIVE 1 613962 085450 COUPLER SHAFT 1 614036 085561 SHAFT TRACTOR DRIVE 1 614149 086245 SHAFT TRACTOR SUPPORT 1 611148 075480 BUSHING SQUARE SHAFT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 SHIPPING 6020 So 190TH ST KENT WA 98032 USA DWG NO 12344 A REV CODE IDENT SIZE FILE NAME PL4076F QUANTITY REQUIRED PER...

Page 97: ... NAME PL4076F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614148 086064 IRON ASSY PAPER 2 612802 086240 SPRING GROUNDING TRACTOR SHAFT 1 614070 085643 CAP CABLE CLAMP 1 614096 085918 614016 085506 KNOB HORIZONTAL VERNIER CABLE ASSY HAMMER DRIVER W CLAMP T6306 1 614139 086023 TRACTOR SENSOR ASSY PAPER DRIVE 1 612416 083145 FAN ASSY 1 HAMMER BANK ASSY 614069 085642...

Page 98: ...831 SCREW 6 32 X 0 500 SHOULDER SOCKET HEAD 2 402524 732692 SCREW 8 32 X 1 625 SEMS 2 402524 03 SCREW 4 40 X 0 500 SEMS 404424 733755 SCREW 1 4 28 X 3 4 SOCKET HEAD CAP A R 2 2 614033 085898 614033 085899 614033 085900 614033 085897 614167 086213 404023 733759 PLATE TRIM MASS 30gm PLATE TRIM MASS 70gm PLATE TRIM MASS 100gm PLATE TRIM MASS 10gm SPRING EXTENSION SCREW 4 40 X 0 375 SEMS 402524 02 2 2...

Page 99: ... NAME PL4076F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 2 6 404287 732758 400783 10 SET SCREW 10 32 X 1 250 NUT 10 32 KEPS 2 A R 1 3 401226 01 LABEL PRINTABLE 400658 730213 614040 085567 402524 730381 ADHESIVE LOCTITE 242 PIN PLATEN SCREW 6 32 X 0 375 SEMS 1 400260 18 RING RETAINING E TYPE 1 1 614187 086283 402524 23 SHUTTLE SENSOR ASSY 1 400995 18 WASHER CUVED SPR...

Page 100: ...CLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY MODEL REV SHT A B C D E F 1 10 04 4 8 04 5 3 04 5 26 04 6 6 04 7 1 04 10 1 04 YL YL YL YL YL YL YL PRINT MECHANISM BASIC 6306 614076 F...

Page 101: ...5 A R 75 A R R1 25 83 82 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4076F SHEET 2 OF 3 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614076 F ...

Page 102: ... VIEW E VIEW E 12 REF REF 24 82 REF 25 VIEW D 77 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4076F SHEET 3 OF 3 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614076 F ...

Page 103: ... WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY MODEL REV SHT A B 12 30 03 3 17 04 9 9 04 YL YL YL 614033 086134 614033 086133 614033 086132 614033 0...

Page 104: ... ASSY RIBBON 1 613971 085469 RIBBON DRIVE MOTOR 1 614134 086006 CABLE ASSY OPTICAL SENSOR 1 613946 086303 ACOUSTIC FOAM 1 613946 086007 1 613946 086008 402953 01 PAD MTG CABLE TIE 2 400341 01 CABLE TIE 1 614074 085856 LABEL HORIZONTAL SCALE 136 COLUMN 1 613839 085084 LABEL FORMS SETTING REFERENCE 1 613324 086010 LABEL RIBBON LOADING 0 8 6 0 0 0 086000 RIBBON PLATFORM ASSY W RFD SKIP OVER WELD REIN...

Page 105: ...FILE NAME PL3945F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 2 2 1 400783 01 402524 02 NUT 4 40 HEX KEPS SCREW 4 40 X 0 375 SEMS 0 8 6 0 0 0 8 1 1 400627 02 SCREW 4 40 X 0 187 PAN HEAD A R A R 400658 31 ADHESIVE LOCTITE 262 403637 731038 614160 086130 614168 086209 614168 086208 CABLE SUPPORT TWIST LOCK CBA RIBBON MOTION CABLE ASSY RIBBON SENSORS CABLE ASSY RIBBON S...

Page 106: ...NCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 3945F SHEET 1 OF 1 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIF...

Page 107: ... BRACKET PIVOT 612936 081935 PANEL PSIO BLANK COVER 6 402524 23 SCREW 6 32 X 0 50 SEMS 1 403666 730953 STRAP GROUND INSULATED 2 403807 732704 SCREW LOCK 2 400215 730286 WASHER 4 SPLIT LOCK 2 402524 01 SCREW 4 40 X 0 25 SEMS 0 8 6 0 8 2 0 8 6 0 8 5 0 8 6 0 8 6 ELECTRONICS ASSY SER PAR WITH SINGLE PSIO OPTION T6306 ELECTRONICS ASSY STD SER PAR PSIO READY T6312 ELECTRONICS ASSY SER PAR WITH SINGLE PS...

Page 108: ...MBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4150B SHEET 1 OF 1 MAILING P O BOX 97018 KENT WA 98064 9718 USA SHIPPING 8301 So 180TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PA...

Page 109: ... 4035B SHEET 1 OF 1 MAILING P O BOX 97018 KENT WA 98064 9718 USA SHIPPING 8301 So 180TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY MODEL ...

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Page 113: ...N PROPRIETARY NOTICE 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS NOTES UNLESS OTHERWISE SPECIFIED TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SIZE CODE IDENT DWG NO REV SCALE NONE FILE NAME 4187 SHEET 1 OF 1 KENT WA ...

Page 114: ... NOT SCALE DRAWING APPLICATION SYM REVISIONS CHG BD C S Q A MFG FINAL PRE REL CHKD DWN TITLE SIZE PROPRIETARY NOTICE 3 ALL DIMENSIONS APPLY AFTER SURFACE COATINGS HAVE BEEN APPLIED 2 REMOVE ALL BURRS BREAK SHARP EDGES MACHINE SURFACES 125 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS NOTES UNLESS OTHERWISE SPECIFIED 4 ALL SURFACES TO COMPLY WITH TALLY SPECIFICATION Q D1094 CLASS...

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Page 116: ...0 9 7 404143 732262 Chip Electrolytic Capacitor 10uF 16V 20 C103 C15 C154 C16 C17 C2 C3 10 3 404143 733666 Chip Electrolytic Capacitor 47uF 63V 20 C139 C150 C151 11 1 404415 733700 Electrolytic Capacitor 22000uF 50V 20 C171 12 6 404173 733535 Chip Tantalum Capacitor 10uF 10V 20 C173 C35 C53 C62 C84 C85 3216 13 1 404277 733783 Chip Tantalum Capacitor 100uF 10V 20 Low ESR C104 7343 14 2 404366 73341...

Page 117: ...364 733139 Chip Resistor 20 0K 1 10W 1 R32 0805 42 2 404364 733140 Chip Resistor 30 1K 1 10W 1 R77 R82 0805 43 1 404364 733708 Chip Resistor 33 2K 1 10W 1 R51 0805 44 2 404364 733709 Chip Resistor 59 0K 1 10W 1 R48 R61 0805 45 1 404364 733544 Chip Resistor 100K 1 10W 1 R45 0805 46 5 404364 733482 Chip Resistor 200K 1 10W 1 R122 R141 R47 R58 R68 0805 47 1 404364 733710 Chip Resistor 523K 1 10W 1 R4...

Page 118: ...r N Channel Power MOSFET NTD32N06 Q42 Q64 DPAK 75 9 404228 732618 Transistor NPN Driver MMBTA06 Q10 Q11 Q14 Q15 Q17 Q18 Q2 Q5 Q6 SOT 23 76 3 404433 733704 Transistor P Channel Power MOSFET IRFR5305 Q20 Q8 Q9 DPAK 77 4 404229 732619 Transistor PNP Driver MMBTA56 Q1 Q12 Q13 Q16 SOT 23 78 1 404281 732747 Regulator Linear LT1086CM3 3 VR1 79 1 404417 733774 Regulator Simple Switcher LM2592HVS ADJ VR2 8...

Page 119: ... Connector RT Angle Receptacle 36 Position J1 105 1 404178 732430 Connector RT Angle Receptacle 50 Position J12 106 1 404025 731119 Connector Soft Shell Header 4 Pin J18 107 3 404252 732660 Connector ULTREX Header 4 Pin J20 J21 J22 108 5 403760 732621 Connector Vertical Modular Jack 4 Position J201 J202 J203 J205 J206 109 2 402242 732669 Connector Vertical Shrouded Header 26 Pin J101 J102 110 1 61...

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Page 128: ...6300 Series Maintenance Manual 78 6312 Drawings ...

Page 129: ...E NAME PL4082 QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 614081 BASIC PRINTER ASSY T6312 613865 085926 CABINET RIGHT HAND SIDE 613948 085359 CABINET LID ASSY 613894 085911 CABINET INNER COVER 613946 085483 FOAM ACOUSTIC 7 402524 42 SCREW 8 32 X 0 375 SEMS 1 402524 41 SCREW 8 32 X 0 250 SEMS 3 404117 732215 SCREW 8 32 X 0 375 PAN HEAD 1 614146 086059 REAR GUIDE ASSY ...

Page 130: ...o QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4082 SHEET 1 OF 1 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFIC...

Page 131: ...SCRIPTION PART NUMBER 16 0001E 14 1 613861 086374 CABINET BASE 1 613862 086375 INLET BAFFLE 1 613863 085910 PRINT MECH SUPPORT 1 613864 085909 CABINET FRONT 1 613866 086104 CABINET LEFT SIDE 1 613867 086122 PAPER INLET TOP 1 613876 085146 PAPER INLET LEFT 1 613876 085907 PAPER INLET RIGHT 1 613946 085479 FOAM ACOUSTIC 2 613946 085478 FOAM ACOUSTIC 1 614101 085923 MOUNT BOARD 1 612416 083145 FAN AS...

Page 132: ...3 12344 A REV C CODE IDENT SIZE FILE NAME PL4057C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 37 2 1 1 2 404251 732656 402524 46 403692 731092 400783 15 400783 730502 POP RIVET Ø1 8 X 1 8 SCREW 8 32 X 1 250 SEMS BALL STUD NUT 5 16 KEPS NUT 8 32 KEPS 1 403692 731060 GAS SPRING 1 1 614134 086177 402524 02 SCREW 4 40 X 0 375 SEMS CABLE ASSY PAPER OUT ...

Page 133: ...ES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4057C SHEET 1 OF 1 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIE...

Page 134: ...ON PART NUMBER 16 0001E 14 613657 085932 BASE ASSY 613658 086383 LEG ASSY RIGHT 613658 086103 LEG ASSY LEFT 613661 085936 BRACE DOOR 614153 086074 DOOR ASSY 614004 085493 GUIDE PAPER 1 611288 080019 TRAY PAPER 1 613659 086094 PANEL REAR 1 613946 085482 FOAM ACOUSTIC 18 402524 42 SCREW 8 32 X 0 375 SEMS 4 404036 731449 CASTER 404114 733483 400658 730213 A R 5 SCREW 6 32 X 0 375 PAN HEAD ADHESIVE LO...

Page 135: ...ANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4104C SHEET 1 OF 2 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSH...

Page 136: ...ONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4104C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614104 C ...

Page 137: ...ART NUMBER 16 0001E 14 614080 086089 PRINT MECH BASIC 6312 613944 085351 POWER SUPPLY ASSY 614057 085640 CABINET BASE ASSY 614035 FRONT PANEL ASSY 614058 085641 CABINET REAR 1 614150 ELECTRONICS ASSY 18 2 614151 086071 PAPER GUIDE TRACTOR SHAFT 3 404321 732852 1 1 1 1 REF 2 REF REF 613945 RIBBON PLATFORM ASSY 403769 10 MOUNT VIBRATION DAMPING 401417 06 402524 42 TERMINAL RECTANGULAR TONGUE SCREW 8...

Page 138: ...ENT WA 98032 USA DWG NO SHEET 3 OF 3 12344 A REV C CODE IDENT SIZE FILE NAME PL4081C QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614179 086241 403666 730945 GROUND STRAP INSULATED 6 0 LONG GROUND STRAP INSULATED 3 0 LONG 1 614052 086204 GUIDE PAPER 2 2 614196 086380 402524 43 RESTRAINT SHIPPING SCREW 8 32 X 0 500 SEMS ...

Page 139: ...cument to TALLY upon the receipt of a request therefor property of TALLY Recipient agrees not to QTY REQ ITEM NO PART NUMBER TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4081C SHEET 1 OF 2 SHIPPING 6020 So 190TH ST KE...

Page 140: ...S 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4081C SHEET 2 OF 2 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614081 C ...

Page 141: ...SSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 614067 085637 FIXTURED PRINT MECH T6312 1 613968 085462 PLATEN ADJUST ASSY R H S 1 613968 085463 PLATEN ADJUST ASSY L H S 1 613965 085465 PLATEN ASSY 1 614124 085972 PLATEN MOTOR W SENSOR ASSY 1 613946 085480 FOAM ACOUSTIC 1 613267 085471 MOTOR PAPER DRIVE 1 613962 085450 COUPLER SHAFT 1 614036 085561 SHAFT TRACTOR DRIVE 1 614149 086245 SHAFT T...

Page 142: ...LY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 1 1 614148 086064 IRON ASSY PAPER 1 402524 51 SCREW 8 32 X 0 625 SEMS 2 612802 086240 SPRING GROUNDING TRACTOR SHAFT 1 614118 085958 SEAL BLOWER 1 614096 085918 614024 085515 KNOB HORIZONTAL VERNIER CABLE ASSY HAMMER DRIVER W CLAMP T6312 1 614139 086023 TRACTOR SENSOR ASSY PAPER DRIVE 1 612416 083145 FAN ASSY 1 HAMMER BANK ASSY 614071 085644 612726 08...

Page 143: ... SCREW 6 32 X 0 500 SHOULDER SOCKET HEAD 2 402524 732692 SCREW 8 32 X 1 625 SEMS 2 402524 03 SCREW 4 40 X 0 500 SEMS 404424 733755 SCREW 1 4 28 X 3 4 SOCKET HEAD CAP A R 2 2 614033 085898 614033 085899 614033 085900 614033 085897 614167 086213 404023 733759 PLATE TRIM MASS 30gm PLATE TRIM MASS 70gm PLATE TRIM MASS 100gm PLATE TRIM MASS 10gm SPRING EXTENSION SCREW 4 40 X 0 375 SEMS 402524 02 2 2 40...

Page 144: ...RT NUMBER 16 0001E 14 2 6 404287 732758 400783 10 SET SCREW 10 32 X 1 250 NUT 10 32 KEPTS 2 401226 01 LABEL PRINTABLE A R 400658 730213 ADHESIVE LOCTITE 242 PIN PLATEN 614040 085567 402524 730381 400260 18 614187 086283 402524 23 400627 106 400215 09 400216 09 402524 41 SCREW 6 32 X 0 375 SEMS RING RETAINING E TYPE SHUTTLE SENSOR ASSY SCREW 6 32 X 1 25 PAN HEAD WASHER 6 SPLIT LOCK WASHER 6 FLAT SC...

Page 145: ...ON NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY MODEL REV SHT A B C D E F 1 10 04 4 19 04 5 4 04 5 26 04 6 6 04 6 30 04 10 1 04 YL YL YL YL YL YL YL PRINT MECHANISM BASIC 6312 614080 F YUEN LAI D BROWN M O LEARY L SPYRIDIS T SCHORN C MARTIN G GES...

Page 146: ...5 A R 75 A R R1 25 90 88 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4080F SHEET 2 OF 3 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614080 F ...

Page 147: ...5 43 46 VIEW D VIEW E 12 VIEW E 89 REF REF 24 89 REF 25 VIEW D 77 SIZE REVISIONS 12344 D 8 7 6 5 4 3 2 1 D C B A D C B A 1 2 3 4 5 6 7 8 SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR REVISIONS SCALE NONE FILE NAME 4080F SHEET 3 OF 3 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 22 CODE IDENT DWG NO REV 614080 F ...

Page 148: ...S ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY MODEL REV SHT 12 30 03 YL 402524 64 614033 086134 614033 086133 614033 086132 614033 086131 613857 085314 400658 730213 404044 732804 614128 08599...

Page 149: ... ASSY RIBBON 1 613971 085469 RIBBON DRIVE MOTOR 1 614134 086006 CABLE ASSY OPTICAL SENSOR 1 613946 086303 ACOUSTIC FOAM 1 613946 086007 1 613946 086008 402953 01 PAD MTG CABLE TIE 2 400341 01 CABLE TIE 1 614074 085856 LABEL HORIZONTAL SCALE 136 COLUMN 1 613839 085084 LABEL FORMS SETTING REFERENCE 1 613324 086010 LABEL RIBBON LOADING 0 8 6 0 0 0 086000 RIBBON PLATFORM ASSY W RFD SKIP OVER WELD REIN...

Page 150: ...FILE NAME PL3945F QUANTITY REQUIRED PER ASSEMBLY NO ITEM DESCRIPTION PART NUMBER 16 0001E 14 2 2 1 400783 01 402524 02 NUT 4 40 HEX KEPS SCREW 4 40 X 0 375 SEMS 0 8 6 0 0 0 8 1 1 400627 02 SCREW 4 40 X 0 187 PAN HEAD A R A R 400658 31 ADHESIVE LOCTITE 262 403637 731038 614160 086130 614168 086209 614168 086208 CABLE SUPPORT TWIST LOCK CBA RIBBON MOTION CABLE ASSY RIBBON SENSORS CABLE ASSY RIBBON S...

Page 151: ...IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 3945F SHEET 1 OF 1 SHIPPING 6020 So 190TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDAR...

Page 152: ... BRACKET PIVOT 612936 081935 PANEL PSIO BLANK COVER 6 402524 23 SCREW 6 32 X 0 50 SEMS 1 403666 730953 STRAP GROUND INSULATED 2 403807 732704 SCREW LOCK 2 400215 730286 WASHER 4 SPLIT LOCK 2 402524 01 SCREW 4 40 X 0 25 SEMS 0 8 6 0 8 2 0 8 6 0 8 5 0 8 6 0 8 6 ELECTRONICS ASSY SER PAR WITH SINGLE PSIO OPTION T6306 ELECTRONICS ASSY STD SER PAR PSIO READY T6312 ELECTRONICS ASSY SER PAR WITH SINGLE PS...

Page 153: ...TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SCALE NONE FILE NAME 4150B SHEET 1 OF 1 MAILING P O BOX 97018 KENT WA 98064 9718 USA SHIPPING 8301 So 180TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 ...

Page 154: ...IPPING 8301 So 180TH ST KENT WA 98032 USA 2 NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND NUMBER SEE PARTS LIST FOR SPECIFICATION NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS 16 0001E 21 DATE DESCRIPTION BY APPROVED DESCRIPTION MATERIAL FINISH CODE IDENT DWG NO REV NEXT ASSY MODEL REV SHT A B 10 30 03 12 20 03 4 30 04 YL YL YL 085510 CONTROL PANEL...

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Page 159: ...R TALLY WORKMANSHIP STANDARDS NOTES UNLESS OTHERWISE SPECIFIED TOLERANCES ARE UNLESS OTHERWISE SPECIFIED DIMENSIONS AND TOLERANCES ARE IN INCHES AND SHALL BE INTER PRETED PER ANSI Y14 5M 1982 0 X 0 1 0 XX 0 01 0 XXX 0 005 0 XXXX 0 0005 ANGLE 0 30 THIRD ANGLE PROJECTION SIZE CODE IDENT DWG NO REV SCALE NONE FILE NAME 4187 SHEET 1 OF 1 KENT WA 98032 USA SHIPPING 6020 So 190TH ST 16 0001E 19 DATE DES...

Page 160: ...NAL PRE REL CHKD DWN TITLE SIZE PROPRIETARY NOTICE 3 ALL DIMENSIONS APPLY AFTER SURFACE COATINGS HAVE BEEN APPLIED 2 REMOVE ALL BURRS BREAK SHARP EDGES MACHINE SURFACES 125 1 MANUFACTURE ASSEMBLE PART MARK PER TALLY WORKMANSHIP STANDARDS NOTES UNLESS OTHERWISE SPECIFIED 4 ALL SURFACES TO COMPLY WITH TALLY SPECIFICATION Q D1094 CLASS C SCALE NONE FILE NAME 4060A SHEET 1 OF 1 KENT WA 98032 USA SHIPP...

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Page 162: ...33576 Chip Ceramic Capacitor 0 22uF 100V 10 C100 C101 C102 C95 C96 C97 C98 C99 1210 9 8 404143 732262 Chip Electrolytic Capacitor 10uF 16V 20 C103 C15 C153 C154 C16 C17 C2 C3 10 3 404143 733666 Chip Electrolytic Capacitor 47uF 63V 20 C139 C150 C151 11 2 404415 733700 Electrolytic Capacitor 22000uF 50V 20 C170 C171 12 6 404173 733535 Chip Tantalum Capacitor 10uF 10V 20 C173 C35 C53 C62 C84 C85 3216...

Page 163: ...hip Resistor 4 12K 1 10W 1 R114 R60 0805 38 2 404364 733736 Chip Resistor 6 65K 1 10W 1 R116 R132 0805 39 3 404364 733706 Chip Resistor 8 25K 1 10W 1 R50 R88 R91 0805 40 5 404364 733707 Chip Resistor 17 8K 1 10W 1 R123 R124 R134 R142 R49 0805 41 1 404364 733139 Chip Resistor 20 0K 1 10W 1 R32 0805 42 2 404364 733140 Chip Resistor 30 1K 1 10W 1 R77 R82 0805 43 1 404364 733708 Chip Resistor 33 2K 1 ...

Page 164: ...67 Diode Schottky Power Rectifier MBRS360T3 D3 68 1 404000 733509 Diode Transient Voltage Suppressor 1N5908 D1 69 9 404255 732687 Diode Ultra Fast Recovery CMR3U 02 D11 D12 D13 D2 D57 D58 D6 D7 D8 70 2 403880 733510 Diode Ultra Fast Recovery US1B D14 D36 71 1 400093 733733 Diode Zener 12V MMSZ5242BT1 D5 72 40 404441 733728 Transistor N Channel Dual MOSFET FDS3890 Q21 Q22 Q23 Q24 Q25 Q26 Q27 Q28 Q2...

Page 165: ...32 U33 SO24W 98 1 404390 733517 Socket PLCC 68 Position U9 PLCC68 99 1 404430 733695 Connector FFC Receptacle 10 Position J207 100 1 404410 733630 Connector Friction Lock Header 4 pin J17 101 1 402791 732536 Connector Header 10 Pin J9 102 3 404092 732164 Connector Latched Header 2 Pin J23 J24 J26 103 1 403081 730147 Connector RT Angle Receptacle 25 Position J2 104 1 403967 732189 Connector RT Angl...

Page 166: ...ESIGNATORS SIZE CODE COMMENTS 6312 CONTROLLER W SINGLE PSIO 613860 085645 MAILING P 0 BOX 97019 KENT WA 98064 9718 USA SHIPPING 8301 S 180TH ST KENT WA 98032 USA 1 402242 732669 Connector Vertical Shrouded Header 26 Pin J8 1 404141 732259 Switch Push Button SW1 TallyGenicom Confidential 8 24 2004 Sheet 7 of 7 ...

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