Takeuchi TB285 User Manual Download

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Summary of Contents for TB285

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Page 2: ...oper operation inspection and maintenance of this machine can cause injury or death Read and understand this manual before performing any operation inspection or maintenance on this machine Always sto...

Page 3: ...ION indicates a hazard with a low level of risk which if not avoided could result in minor moderate injury IMPORTANT The word IMPORTANT is used to alert operators and maintenance personnel about situa...

Page 4: ...oduction Manual storage compartment A compartment for storing this manual is provided at the position shown on the diagram below 1 After using the manual place it in the plastic pouch and store it bac...

Page 5: ...ow engine noise and exhaust emissions Electronic control of auxiliary hydraulic circuit Automatic and manual operation for engine deceleration Engine emergency stop system Break in period When the mac...

Page 6: ...manual may not be applicable to your machine The numbers used in the illustration are with circles around them The same numbers appear between the parentheses in the text Example 1 Symbols used in th...

Page 7: ...utton 2 27 Auxiliary 2 4 select button 2 27 Wiper switch 2 28 Washer switch 2 28 Automatic deceleration switch 2 28 ECO mode switch 2 29 Highland mode switch 2 29 Auxiliary 1st flow select switch 2 29...

Page 8: ...t 5 16 Inspecting and replenishing the engine oil 5 17 Inspecting the water separator and the fuel filters 5 18 Inspecting the fuel level 5 19 Inspecting the hydraulic oil tank level and replenishing...

Page 9: ...xtended storage period 5 68 Troubleshooting 6 1 Symptoms that are not malfunctions 6 2 If the engine overheats 6 3 If the battery goes dead 6 4 If a fuse blows 6 6 Inspecting and replacing the fuse 6...

Page 10: ...0 8...

Page 11: ...1 1 Safety...

Page 12: ...e when under the adverse influence of alcohol drugs medication fatigue or insufficient sleep General precautions When a problem is found on the machine If any problem noise vibration smell disorder of...

Page 13: ...n operating the machine Loud prolonged noise can cause hearing impairments even the total loss of hearing General precautions Install a fire extinguisher and first aid kit Be prepared for fire and acc...

Page 14: ...standing up from the operator s seat to open close the window or remove install the lower window lower the working equipment to the ground raise the safety lock levers to engage the lock and stop the...

Page 15: ...ly with nonflammable solvent before cutting or welding Remove all trash or debris from the machine Make sure that oily rags or other flammable material are not stored on the machine Handle all solvent...

Page 16: ...clean up use a vacuum equipped with a high efficiency particulate air filter HEPA Wear the stipulated respirator if there is no other way to control the dust When working indoors install a ventilation...

Page 17: ...not contacted with other parts before use Do not use attachments that have not been approved by Takeuchi Doing so may compromise safety or adversely affect the machine s operation or service life Tak...

Page 18: ...ans and vehicles Use a flag person and or a signal Fence off the working area and keep off unauthorized persons When working in water or crossing shallow streams or creeks check the depth of the water...

Page 19: ...o not leave the parts or tools around the operator s seat Do not leave any plastic bottles in the operator s compartment or attach any suction cups on the window glass The plastic bottle or suction cu...

Page 20: ...s safe to start the machine by checking the following items Walk around the machine and warn the person who is servicing the machine or is walking near the machine Do not start the machine until you a...

Page 21: ...up the engine and hydraulic oil Check if all gauges and warning devices are properly working Check for any noises Test the engine speed control Operate each control to ensure they are properly workin...

Page 22: ...ing Do not permit riders on the machine Do not allow anyone to ride on any part of the machine at any time while traveling or operating Check if the work area is safe and secure before operation Confi...

Page 23: ...speed When the load becomes lighter the speed will increase and return to 2nd high speed Remember that the travel speed changes depending on the load condition for machines with the automatic travel s...

Page 24: ...achine When traveling on slopes lower the bucket to a height of 20 to 30 cm 8 to 12 in above the ground When climbing a steep slope extend the hoe attachment to the front In emergencies lower the buck...

Page 25: ...Be careful not to drive beyond the road shoulder or to get trapped in a snow drift With frozen ground surfaces the ground becomes soft when the temperature rises and this may cause the machine to tip...

Page 26: ...th Always maintain a safe distance between the machine and the high voltage electric cable Check with the local power company about safe operating procedure before starting operations Consider all cab...

Page 27: ...set the crawlers at right angles to the cliff or road shoulder and the dozer blade to the front when carrying out operations Do not enter areas where there is soft ground Doing so could cause the mac...

Page 28: ...form demolition above your head There is a hazard of broken parts falling or of the building collapsing and causing serious injury or damage Precautions when operating Do not use the impact force of t...

Page 29: ...hine can tip over more easily in the lateral direction than in the longitudinal direction Do not slew swing sideways with a heavy load at the tip of the hoe attachment In particular do not slew swing...

Page 30: ...be adhered to at all times The bucket linkage or lifting device may fail if chains or lifting device are incorrectly attached resulting in serious injury or death Do not attempt to pull stumps out of...

Page 31: ...movement of the machine When parking on a street use barriers caution signs lights etc so that the machine can easily be seen even at night to avoid collision with other vehicles Before leaving the ma...

Page 32: ...Keep the truck bed and loading ramps clean of oil soil ice snow and other materials to prevent the machine from sliding sideways Clean the crawlers Chock the transporter wheels to prevent movement Tu...

Page 33: ...Do not hoist the machine with an operator on it When hoisting hoist slowly so that the machine does not tip Keep everyone out of the area when hoisting Do not move the machine over the heads of the p...

Page 34: ...correct tools Do not use damaged or weakened tools or tools designed for other purposes Use tools appropriate for the work involved Replace safety critical parts periodically Replace fuel hoses period...

Page 35: ...enter Water on electrical parts could cause short circuits or malfunctions Do not use water or steam to wash the battery electronic control components sensors connectors or the operator s compartment...

Page 36: ...use wood blocks jack stands or other rigid and stable supports Never get under the machine or working equipment if they are not sufficiently supported This procedure is especially important when work...

Page 37: ...Use the correct grade of fuel for the operating season Handling of hoses Oil leak or fuel leak can cause a fire Do not twist bend or hit the hoses Never use twisted bent or cracked pipes tubes or hose...

Page 38: ...e hydraulic system Oil may spurt out if caps or filters are removed or pipes are disconnected before releasing the pressure in the hydraulic system Immediately after the engine is stopped and while th...

Page 39: ...ht If the refrigerant comes in contact with skin it may cause frostbite Never touch the refrigerant Handling of the accumulator Be sure to handle the high pressure nitrogen gas enclosed in the accumul...

Page 40: ...the engine by turning off the starter switch before inspecting or handling the battery Be careful not to let metal tools or any metal objects come into contact with the battery terminals and cause a s...

Page 41: ...on maintenance Jump starting with booster cables When starting the engine using the booster cables be sure to connect the cables in the proper order described below Wrongly connected cables can resul...

Page 42: ...tenance Vibrations operators are subject to According to the results of the tests conducted to determine the vibrations transmitted to the operator by the machine the upper limbs are subjected to vibr...

Page 43: ...y signs Review these signs and the operating instructions in this manual with your machine operators Keep the signs clean and legible If any of the safety labels is peeling or damaged and becomes diff...

Page 44: ...1 34 Safety Safety signs decals...

Page 45: ...1 35 Safety Safety signs decals...

Page 46: ...1 36 Safety Safety signs decals...

Page 47: ...1 37 Safety Safety signs decals...

Page 48: ...1 38...

Page 49: ...2 1 Controls...

Page 50: ...dercarriage 6 Crawler belt 7 Idler 8 Track roller 9 Carrier roller 10 Travel motor Working equipment 11 Bucket 12 Bucket cylinder 13 Arm 14 Arm cylinder 15 Boom 16 Boom cylinder 17 Boom bracket 18 Swi...

Page 51: ...h 17 Washer switch Names of components 18 Automatic deceleration switch 19 ECO mode switch 20 Highland mode switch 21 Auxiliary 1st flow rate select switch 22 Detent mode switch 23 Overload warning sw...

Page 52: ...parked on a slope When opening and closing the side cover be careful not to get your hands or other parts of your body caught by the cover For inspection and maintenance of the hydraulic oil system fu...

Page 53: ...osing 1 Close the fuel lid 1 2 Insert the starter key and turn it clockwise to lock the fuel lid 1 Fuel filler port Warning Do not smoke and keep away from heat or flame while filling the fuel tank Fi...

Page 54: ...et your hands or other parts of your body caught by it Opening 1 Insert the starter key and turn it counterclockwise to unlock the engine hood 1 2 Push in the key hole with your thumb and open the eng...

Page 55: ...he machine and while in operation Locking and unlocking Cab Insert the starter key and turn it Opening 1 Pull the knob 1 towards you and open the door To open the door from inside the cab push the lev...

Page 56: ...cked position 3 Grasp the left and right handles 1 and press the knobs 2 with your thumb to release the lock 4 Pull the front window 3 toward you and lift while doing so 5 Release your thumb from the...

Page 57: ...hould be in front of you place it through the guide 5 on the left side of the cab and then secure it with the support 6 Side window 1 Grasp the catch 7 unlock it and open the side window 2 To close th...

Page 58: ...e spring force Release the lever 1 at the desired angle to secure the backrest C Adjusting according to operator s weight 1 Turn the handle 3 until the scale indicates the weight of operator Adjustmen...

Page 59: ...on Be sure to fasten the seat belt securely before starting the engine Fastening the seat belt 1 Adjust the seat to the desired position for operation sit up and sit back in the chair 2 Pull the seat...

Page 60: ...he seat backwards at the same time Doing so may damage the rear window or cause injury Remember that the backrest returns to the forward position abruptly due to the spring force 1 Sit up and sit back...

Page 61: ...er to the soft position 1 when performing the height adjustment IMPORTANT Do not operate the lever 5 compressor for one minute or more Doing so will cause compressor failure To protect the compressor...

Page 62: ...Seat and seat belt 1 Pull up the lever 8 and slide the seat backward or forward to the optimum position for operation 2 Release the lever 8 at the optimum position to secure the seat Adjustment range...

Page 63: ...tended period of time may cause burns People feeling ill or having sensitive skin in particular should be careful not to do so Do not use it with a blanket or cushion placed on the seat Clean up spill...

Page 64: ...de list 2 Engine oil pressure warning lamp This lamp flashes and an alarm is sounded if the lubricant oil pressure abnormally low while the engine is running 3 Air cleaner warning lamp This lamp flash...

Page 65: ...peed 1100 rpm 12 ECO mode indicator lamp This lamp turns on when the ECO mode switch is turned on In the ECO mode the machine drives with reduced engine RPM for lower fuel consumption 13 Auxiliary 1st...

Page 66: ...A 2 side to select a display mode Press the TRIP 1 side to display the hour meter or trip meter Press the DATA 2 side to display the various data Trip mode display The display changes as the TRIP 1 si...

Page 67: ...d 5 Atmospheric pressure will not be displayed 1 Engine RPM 2 Battery voltage 3 Coolant temperature 4 Engine oil pressure Displays when the machine is TB290 5 Atmospheric pressure Displays when the ma...

Page 68: ...the starter switch is set to ON The actual flow rate is not in conjunction with the value expressed in percent For setting the auxiliary piping flow rate ask your service or sales dealer Changing flo...

Page 69: ...ument cluster Refer to Auxiliary 1st 2 setting information above 5 Auxiliary 2nd setting information Refer to Auxiliary 1st 2 setting information above 6 Auxiliary 4th setting information Refer to Aux...

Page 70: ...boom is selected 2 Auxiliary 2 4 display c Auxiliary 2nd is selected d Auxiliary 4th is selected Note If there is no setting for the auxiliary 4th the auxiliary 2nd will not be displayed 3 Blade floa...

Page 71: ...gine error code list and contact your sales or service dealer for help This warning display flashes if the Electronic Control Module ECM detects an engine problem while the starter switch is in the ON...

Page 72: ...ment is functional When the coolant temperature is too low the engine is automatically preheated START Position for starting the engine When the key is released the switch automatically returns to the...

Page 73: ...dling whenever the engine is started Cancel the deceleration mode by pressing the deceleration button as necessary This deceleration button operation has priority even if the auto deceleration switch...

Page 74: ...in the first auxiliary hydraulic lines A Hydraulic oil flows to the left auxiliary line a B Hydraulic oil flows to the right auxiliary line b Refer to Auxiliary hydraulic lines on page 2 46 to 50 Auxi...

Page 75: ...boom operation When the switch is turned on the second boom display b appears on the LCD to indicate that the second boom operation is enabled When the switch is turned off the display is changed to t...

Page 76: ...nt cluster flashes This flashing stops when the deceleration function starts working and the lamp remains lit while in the deceleration mode The engine speed automatically drops to low idle decelerati...

Page 77: ...Detent mode switch Auxiliary 1st IMPORTANT Do not operate the machine in the detent mode for a long time Doing so will increase the hydraulic oil temperature and shorten the service life of the hydra...

Page 78: ...arning If the overload is not removed after the overload warning horn is sounded the machine may tip over or the emergency shut off valve may be activated If the horn starts sounding stop operating th...

Page 79: ...s seat lower the working equipment to the ground raise the safety lock levers to engage the lock and stop the engine Also be sure to remove the key lock the door and covers take it with you and store...

Page 80: ...will cause the machine to fall If you must work beneath the raised machine always use a secure support to keep the machine raised Do not press the float button while the blade is raised Doing so will...

Page 81: ...Use these levers pedals to move forward or backward and to change directions Fold the pedals when not being used Refer to Operating the travel levers on page 3 10 Levers and Pedals Boom swing pedal W...

Page 82: ...conditioner off or turn the temperature control dial clockwise to increase the internal temperature Mist may blow out of the air outlets This is not a malfunction When moist air passes through the ev...

Page 83: ...2 Condenser 3 Receiver drier 4 Outlets 5 Compressor 6 Air conditioner unit 7 Circulation filter 8 Ventilation filter Control panel 9 Air conditioner switch 10 Temperature control dial 11 Fan dial 12 O...

Page 84: ...gas from the compressor s seal operate the air conditioner at least once a week regardless of the season Note The air conditioner will not function if the temperature in the cab is low 3 C 38 F or low...

Page 85: ...Ventilation Lamp is on Circulation Cool or heat the cab quickly When external air is dirty Lamp is off Ventilation Lets in fresh air Removes frosting from the windows Ventilates while cooling or heat...

Page 86: ...Turn the air outlet dial to the FACE or FULL position 2 Set the desired temperature by turning the temperature control dial to between the center and the left end 3 Set the fan dial to the desired pos...

Page 87: ...he left end 2 Set the fan dial to the desired position 3 Press the Ventilation Circulation select switch to set to ventilation 4 Arrange the foot outlets and the back outlets of the defroster so that...

Page 88: ...r Doing so could cause burns This is the cigarette lighter and internal power supply socket When using be careful not to exceed 12V 5A Accessories 1 Push the lighter in 2 Release the lighter and wait...

Page 89: ...s Adjust the rear view mirrors and side view mirrors so that you have a better view 1 Check the rear right side view 2 Check the rear left side view 3 Check the rear view External power sockets Warnin...

Page 90: ...his button to select the tone Press the button to select low tone The TONE LOW display appears on the LCD Press the button again to select high tone 3 LCD Displays the time the receiving frequency and...

Page 91: ...AUX button Use this button to choose which to listen to the radio or the external audio source connected to the AUX IN If the external source is chosen the AUX display appears on the LCD Accessories...

Page 92: ...verwritten If the arrangement of the preset buttons to the corresponding stations is not desirable try the Presetting stations described above Accessories AUX audio connection Connect a portable audio...

Page 93: ...power 16 W 16 W 4 at DC 28 8 V input 5W 5W 4 at DC 14 4 V input Rated output power 14 W 14 W 10 distortion 4 at DC 28 8V input 3 8 W 3 8 W 10 distortion 4 at DC 14 4V input Dimensions 178 W x 50 H x 9...

Page 94: ...veral times to release the pressure from the auxiliary hydraulic circuit Press the air breather button to relieve the tank pressure When disconnecting hoses stand to the side and loosen them slowly to...

Page 95: ...When connecting is complete purge air from the hydraulic lines a Start the engine and run it at a low idle speed with no load for 10 minutes b With the engine running in low idle operate the auxiliary...

Page 96: ...ary hydraulic circuits have been used pressure remains in the circuits This is called the residual pressure Release this residual pressure before disconnecting the lines Perform the residual pressure...

Page 97: ...il flows into the pipe e This allows the pressure in the e side to increase and to prevent the pin inserted on the bucket from coming out If the pressure in the e side drops the alert that the bucket...

Page 98: ...displays the second auxiliary on the LCD to indicate that the second auxiliary operation is enabled Pressing this button again displays the auxiliary 4th on the LCD to indicate that the auxiliary 4th...

Page 99: ...operation Release the residual pressure as necessary by using the following steps Perform the residual pressure releasing within 10 minutes after the engine stopping 1 Return the throttle controller...

Page 100: ...n Boom Arm option If the emergency shut off valve 1 or 2 is activated immediately set the operating levers to the neutral position Do not move the operating lever to the boom or arm lowering side Ask...

Page 101: ...ated in the specified places Oil may spurt out if wrongly handled 1 Place a pan under the hose to catch the waste oil 2 Hold the hose fitting 1 with a wrench and loosen the hose nut 2 with another wre...

Page 102: ...use the fuel supply pump for gasoline or hydraulic oil Doing so could result in explosion or damage Only use the fuel supply pump for diesel fuel 1 Open the side cover 2 Insert the pump s nozzle 1 in...

Page 103: ...3 1 Operation...

Page 104: ...the steps holding the handrail to support your weight in a three point secure stance hand and feet Never use the safety lock lever or control levers as hand holds Walk around inspection Perform the w...

Page 105: ...All warning lamps flash and an alarm is sounded for two seconds The meters also start functioning After two seconds the deceleration lamp 7 stops flashing and remains lit while the battery charge warn...

Page 106: ...n button as necessary 4 Warm up the engine Refer to Warming up the engine on page 3 5 5 After the completion of the warming up press the deceleration button to cancel the deceleration mode Starting in...

Page 107: ...nd then run at a low idle with no load for 5 minutes Starting and stopping the engine Stopping the engine IMPORTANT Do not stop the engine suddenly when operating with heavy loads or at the maximum sp...

Page 108: ...ISO pattern in this manual Operating the machine Left crawler forward Right crawler forward Left crawler reverse Right crawler reverse Arm out Boom lower Arm in Boom raise Upperstructure slew left Bu...

Page 109: ...n in this manual Operating the machine Left crawler forward Right crawler forward Left crawler reverse Right crawler reverse Boom lower Arm out Boom raise Arm in Upperstructure slew left Bucket load U...

Page 110: ...emperature is below 20 C 68 F The proper hydraulic oil temperature during operation is 50 to 80 C 122 to 176 F If operations must be performed at lower temperatures heat up the hydraulic oil to at lea...

Page 111: ...becomes normal Inspection after warm up After warming up the engine and machine hydraulic oil perform the checks and inspections described below and repair if necessary 1 Check that the warning lamps...

Page 112: ...e sure that the dozer blade is to the front of the operator s seat Remember that when the dozer blade is to the rear of the operator s seat the travel levers pedals must be operated in the reverse dir...

Page 113: ...d Traveling in 2nd High speed Warning When a load greater than a set value is applied during traveling in 2nd high speed the speed will automatically slow down to 1st low speed When the load becomes l...

Page 114: ...t lever Turning to the left while traveling To turn left while traveling forward Set the left lever to neutral To turn left while traveling backward Set the left lever to neutral To turn to the right...

Page 115: ...the machine If any control is accidentally touched when the safety lock lever is not locked the machine may suddenly move and cause serious injury or death Caution Never stop running the machine sudde...

Page 116: ...m and slewing Return the operating levers to the neutral position to stop the hoe attachments 1 Lower the safety lock lever to the unlocked position 2 Set the pedal cover to the unlocked position Uppe...

Page 117: ...cket dump Tilt the right operating lever to the right Operating the boom swing Boom swing left Step on the left side of the pedal Boom swing right Step on the right side of the pedal Operating the sec...

Page 118: ...evel ground using slew force Also do not dig the bucket teeth into the ground during slewing Doing so will damage the hoe attachment Do not dig while traveling Do not dig the bucket into the ground an...

Page 119: ...essive strain on the machine will shorten its service life When digging use the hydraulic force of the cylinders and the shallow and long strokes Digging bedrock For hard base rock break the rock up i...

Page 120: ...to the dozer blade when digging When digging deeply with the dozer blade positioned at the front be careful that the boom cylinder and bucket do not hit the dozer blade Operate with the dozer blade at...

Page 121: ...slow down to 1st low speed When the load becomes lighter the speed will increase and return to 2nd high speed It should be noted that the travel speed changes depending on the load condition When trav...

Page 122: ...he hillside When descending a hill keep the operator s seat facing the downhill direction In either case travel must be done while paying attention to the ground in front of the machine Do not descend...

Page 123: ...ravel use the pulling force of the arm to climb the slope Cautions on operating If the engine stops when descending a slope set the travel levers to the neutral position stop the machine then start th...

Page 124: ...steps 1 to 4 above for both crawlers 2 Dig the bucket into the ground in front of the machine 3 Pull with the arm while traveling forward to slowly move the machine out Operations possible with this...

Page 125: ...he truck as it is easier and able to load more load than doing it from the front Also use a small slewing angle for greater efficiency Leveling 1 Bring the hoe attachment close to the body 2 Gradually...

Page 126: ...eft and right travel levers to the neutral position 2 Return the throttle controller to set the engine to low idling 3 Lower the bucket and the dozer blade to the ground 4 Raise the safety lock lever...

Page 127: ...ng and making it impossible for the machine to move Remove all mud and water from the machine body In particular wipe the hydraulic cylinder rod clean to prevent damage to the seal caused by mud or di...

Page 128: ...e are large numbers of boulders may cause the stones to get caught and damage the crawler or make the crawler come off Do not use the machine on the seashore The salt may corrode the steel core Do not...

Page 129: ...with water Do not let the sides of the rubber crawlers rub against concrete or walls Do not damage the rubber crawlers by hitting the bucket against them Be especially careful on snowy or frozen surfa...

Page 130: ...crawler on a flat surface with the machine at a tilt of 10 or more Travel with both crawlers set on flat surfaces Do not change directions when the crawler belts are slack as shown in the figure The r...

Page 131: ...4 1 Transport...

Page 132: ...se to cause troubles When being loaded or unloaded travel slowly in 1st low gear by following the signal from the signal person Never change courses on the ramps Do not slew swing on the ramps The mac...

Page 133: ...toward the ramps and travel up or down the ramps at 1st low speed by following the signal from the signal person 8 Load the machine at the specified position on the transporter Refer to Transporting...

Page 134: ...of gravity differs according to the attachments and optional equipment installed Contact your Takeuchi service agent for details Hoisting the machine Hoisting 1 Slew the upperstructure so that the do...

Page 135: ...4 5 Transport Hoisting the machine...

Page 136: ...wer frame of the machine and fasten it securely to prevent the machine from slipping sideways 7 Secure the bucket with a chain or wire rope IMPORTANT Place a wooden block under the bucket to protect t...

Page 137: ...5 1 Maintenance...

Page 138: ...er for help Keep the machine clean Clean the machine before performing inspection and maintenance and try to keep it clean Stop the engine before washing the machine Cover the electrical parts so that...

Page 139: ...ined from the machine in containers Improperly disposed waste oil can cause environmental harm Follow appropriate laws and regulations when disposing of harmful objects such as oil fuel cooling water...

Page 140: ...tank Diesel fuel To maintain the performance and service life of the engine always use clean and high quality fuel To avoid freezing in cold climates use a diesel fuel that still functions when the t...

Page 141: ...ent Daily or every 10 hrs Service data SAE 10W 30 SAE 15W 40 ISO VG46 ISO VG32 ISO VG46 ISOVG68 Mixture of 50 coolant Mixture of 30 coolant If the ratio of traveling time to total operating time is hi...

Page 142: ...lace the hydraulic oil When a hydraulic breaker is used the oil deteriorates more quickly than that used for a usual excavation operation Be sure to replace the hydraulic oil and the return filter ele...

Page 143: ...nt 1911113001 Every 1000 hrs or after 6 cleanings whichever comes first Secondary Inner element 1911113002 When the primary elements are replaced Service data TB290 System Item Part name Part No When...

Page 144: ...0 250 mm 7 Pliers 1690500200 200 mm 8 Spanner 1690001013 10 13 9 Spanner 1690001922 19 22 10 Spanner 1690002427 24 27 11 Spanner 1690002730 27 30 12 Spanner 1690003236 32 36 13 Spanner 1690100041 41 1...

Page 145: ...lts alternately top bottom left then right or in 2 or 3 times so that they are evenly tightened Service data Classification Head width b Size a x pitch Tightening torque General connection points mm m...

Page 146: ...ars Packing on fuel filler cap Heater AC systems Heater hoses Air conditioner hoses Hydraulic system Main body Hydraulic hoses pump delivery Hydraulic hoses pump suction Hydraulic hoses slew motor Hyd...

Page 147: ...ask your sales or service dealer In addition to the safety critical parts inspect the hydraulic hoses and retighten or replace as necessary When replacing the hydraulic hoses replace the O rings and...

Page 148: ...g and adjusting the compressor belt AC 5 26 Every 50 hours Inspecting the crawler belt tension 5 28 Lubricating the slew bearing 5 30 Draining the water from the fuel tank 5 31 Inspecting the battery...

Page 149: ...ng the engine starter and the alternator TB290 5 51 Every 1500 hours Inspecting and cleaning the engine fuel injectors TB285 5 52 Inspecting the crankcase breather system TB285 5 52 Every 2000 hours L...

Page 150: ...day or if the machine is parked on a slope Before starting the engine look around the machine and clean any combustibles from the surroundings of the engine Also inspect if oil or water is leaking and...

Page 151: ...ck rollers idlers and sprockets for damage wear and loose bolts 10 Check for oil leakage from the travel motor carrier rollers track rollers and idlers 11 Check the cab and guard for damage and loose...

Page 152: ...eeze comes in contact with eyes or skin wash it off with clean water Otherwise it could result in injures Daily inspection every 10 hours Inspection 1 Open the fuel lid 2 Inspect the cooling water lev...

Page 153: ...1 and then pull it back out 4 Check the oil on the dipstick 1 The level should be between the upper limit H and the lower limit L If it is below the lower limit L replenish Replenishing 1 Remove the o...

Page 154: ...or warning lamp 3 If the warning lamp is flashing drain the water Refer to Draining the water from the water separator on page 5 63 Fuel filters TB290 1 Open the fuel lid or the side cover 2 Check if...

Page 155: ...in a well ventilated place Clean up spilled fuel immediately Do not fill the fuel tank to capacity Allow room for oil expansion Securely tighten the fuel filler cap Use the correct grade of fuel for...

Page 156: ...er blade and then stop the engine 4 Open the fuel lid 5 Inspect the oil level using the sight gauge 1 When the oil temperature is about 20 C 68 F The level should be between the upper limit H and the...

Page 157: ...nt 1 Keep the machine configuration as shown in the diagram above lower the working equipment to the ground and then stop the engine 2 Use the grease gun to lubricate the grease fittings 3 Wipe off th...

Page 158: ...aulic oil when loosening the cap or plug Working on the machine under these conditions could result in burns or injuries Engine oil TB285 After the initial 50 hours only for new machines TB290 1 Open...

Page 159: ...top it 14 After about 10 minutes inspect the oil level TB290 6 Place a pan for catching the waste oil under the engine oil filter 7 Remove the drain plug 5 and drain the oil from the filter case 7 8 L...

Page 160: ...ge the water pump or bearing and belt used to drive the alternator IMPORTANT Do not let any oil or grease get on the belt Inspection 1 Open the engine hood TB285 After the initial 50 hours only for ne...

Page 161: ...n belt 1 Tighten Clockwise Loosen Counterclockwise 3 Tighten the bolt 5 and locking nut 4 Tightening torque TB290 Locking nut 4 25 N m 18 1 ft lb Bolt 5 51N m 37 6 ft lb Note When replacing with a new...

Page 162: ...e the cooling capacity or shorten the service life of the air conditioner If the belt is too slack it will slip and vibrate resulting in decreased cooling capacity The service life of the air conditio...

Page 163: ...ension 1 Loosen the fixing bolt 5 and fixing nut 6 2 Turn the adjuster bolt 7 as follows Tighten Clockwise Loosen Counterclockwise 3 Tighten the fixing bolt 5 and fixing nut 6 upon completion of adjus...

Page 164: ...ydraulic cylinder to adjust the tension of the crawler belts It is not necessary to regularly perform adjustments of the crawler belt tension If the tension is too loose and the track comes off the hy...

Page 165: ...5 29 MEMO...

Page 166: ...ne with the machine in the posture shown on the figure above Every 50 hours 2 Use the grease gun to grease the grease fitting 1 3 Start the engine lift the bucket and slew clockwise 90 4 Lower the buc...

Page 167: ...operation before starting the machine Every 50 hours 1 Open the side cover 2 Remove the fuel filler cap 2 3 Place a pan under the drain valve 3 4 Remove the cap A install the connector B and then drai...

Page 168: ...above the upper level limit Doing so could cause the fluid to leak This fluid can cause skin damage if contacted or can cause the machine components to corrode Batteries contain sulfuric acid which wi...

Page 169: ...sleeve 3 the surface tension causes the fluid to swell and the plate appears as if it is distorted Level too low B If fluid does not reach up to the bottom edge of the sleeve 3 the plate looks laminar...

Page 170: ...out if caps or filters are removed or pipes are disconnected before releasing the pressure in the hydraulic system Press the air breather button to relieve the internal pressure from the tank When rem...

Page 171: ...s the air breather button to relieve the internal pressure from the tank When removing plugs or screws or when disconnecting hoses stand to the side and loosen them slowly to gradually release the int...

Page 172: ...motor may cause oil or the plug to fly out Loosen the plug slowly to release the pressure IMPORTANT If the percentage of the traveling time within the total operating time is high replace the gear oil...

Page 173: ...Replacing the engine oil and the oil filter on page 5 22 Every 250 hours Inspecting and adjusting the fan belt Refer to Inspecting and adjusting the fan belt on page 5 24 Inspecting and adjusting the...

Page 174: ...to install the element and dust cap securely If not dust could be drawn into the cylinder damaging the engine Every 250 hours 1 Open the engine hood 2 Loosen the clamps 1 and remove the dust cup 2 3...

Page 175: ...using compressed air or pressurized water make sure the pressure is no higher than 200 kPa 28 psi and hold the nozzle sufficiently away from the fins IMPORTANT When using water cover the electrical s...

Page 176: ...r unit Removing the filters Every 250 hours 1 Open the cab door 2 Pull out the filter case 1 upward and remove the ventilation filter 2 from the filter case 1 3 Open the cover 3 4 Remove the circulati...

Page 177: ...d air as metal fragments or other objects can fly and cause serious injury IMPORTANT Be careful not to damage the fins when cleaning When using compressed air or pressurized water make sure the pressu...

Page 178: ...the refrigerant level using the sight glass 2 on the top of the receiver drier 1 Every 250 hours 1 Open the engine hood 2 Inspect the places for the conditions below Places for inspection Conditions...

Page 179: ...ome bubbles Fully transparent when the engine speed is increased or decreased Flow of bubbles can be seen constantly Sometimes transparent or white with bubbles Mist like flow is faintly visible No bu...

Page 180: ...Tighten one more turn after the filter packing comes in contact with the surface of installation Torque when tightening with filter wrench 19 6 to 23 5 N m or 14 to 17ft lb 7 Bleed the air Refer to B...

Page 181: ...lter wrench 11 Replace the seals with new ones and lubricate the new seals with diesel fuel 12 Put the new element length of 131 mm 5 2 in 4 in the case 7 and install by hand until the seal makes cont...

Page 182: ...ing the waste oil under the drain hose 3 Open the drain cock 1 and drain the fuel 4 Remove the sensor 2 5 Remove the filter 3 6 Install the sensor 2 on the new filter 7 Clean the surface to install th...

Page 183: ...tilated place and allow it to cool down before performing maintenance Clean up spilled fuel immediately 1 Open the side cover 2 Place a pan under the feed pump 1 to catch fuel 3 Remove the cover 2 4 R...

Page 184: ...maintenance must be performed with the engine running always work as a two person team communicating each other One person must sit in the operator s seat so that he she can immediately stop the engin...

Page 185: ...ions included with the agent 10 Repeat the steps 4 to 8 to rinse the cooling system 11 Tighten the drain plug 4 12 Take time and slowly add the new coolant mixture of antifreeze and tap water to the r...

Page 186: ...e damaged IMPORTANT Be sure to install the element and dust cap securely If not dust could be drain into the cylinder damaging the engine 1 Open the engine hood 2 Loosen the clamps 1 and remove the du...

Page 187: ...emove the cover H 5 Replace the filter A 6 Install the cover H on the body B 7 Install the button N Inspecting and adjusting the engine valve clearance This operation requires experience Ask your sale...

Page 188: ...aning the engine fuel injectors TB285 This operation requires experience Ask your sales or service dealer for it Every 1500 hours Inspecting the crankcase breather system TB285 This operation requires...

Page 189: ...5 53 Maintenance Every 2000 hours Lapping the engine valve seats TB285 This operation requires experience Ask your sales or service dealer for it Every 2000 hours...

Page 190: ...the pressure in the hydraulic system Press the air breather button to relieve the internal pressure from the tank When removing plugs or screws or when disconnecting hoses stand to the side and loosen...

Page 191: ...and replenishing on page 5 20 Bleeding air IMPORTANT After replacing the hydraulic oil bleed air from the hydraulic circuits and hydraulic devices Failure to do so may damage the hydraulic devices Hy...

Page 192: ...under the hose A or B to catch the waste oil 2 Start the engine and run it at low idle 3 Fully lower the safety lock lever to the unlock position Boom Every 4000 hours 2 Piece boom 4 Loosen the hose...

Page 193: ...5 57 Memo...

Page 194: ...ve gear such as safety goggles and gloves When hitting pins or bucket teeth always check that there is no one in the surrounding area Do not allow unauthorized personnel in the work area while working...

Page 195: ...hat the end surfaces of the locking pin just knocked out are aligned with the upper and lower surface of the point Do not use the worn locking pin The life of the teeth can be lengthened and the frequ...

Page 196: ...metal parts such as pins bucket teeth side cutter or bearings are hit with a hammer wear protective gear such as safety goggles and gloves When hitting pins or bucket teeth always check that there is...

Page 197: ...2 4 Align the turn prevention holes and then install the bolt 1 and the nut Be sure to leave a gap of about 0 5 to 1 mm 0 02 to 0 04 in between the nut and bucket bush or the nut will come loose 5 Adj...

Page 198: ...d be 0 5 mm 0 02 in Swing the upperstructure slightly to the left and lightly press the arm point to the left side of the bucket the side without an adjuster 4 Remove the three bolts 2 the end plate 3...

Page 199: ...tration 2 Remove the cap 2 and add washer fluid Keep the dust away while replenishing the washer fluid 3 Install the cap 2 Draining the water from the water separator Warning Do not smoke or permit op...

Page 200: ...result in the machine moving abruptly leading to serious injury or death If the levers or pedals no longer move smoothly grease them Operating levers When required Travel levers Boom swing pedal Doze...

Page 201: ...etched and cannot be adjusted 1 Lug When required Replace if the height of A is 5 mm 0 2 in or below 2 Steel cord Replace if the steel cord is exposed for two links or more Replace if the half or more...

Page 202: ...speed button is set to the 2nd speed side while the engine is running the tensioning cylinder rods extend and the crawler belt tension is increased Keep the engine at the 1st speed when replacing Do...

Page 203: ...ed 5 Check that the crawler belts are properly tightened 6 For rubber crawlers move the machine so that the M or mark at the joint is at the top center of the crawler frame 7 Inspect the gap A or B be...

Page 204: ...vent rusting operate the machine once a month so that the oil can be circulated throughout the system 2 Inspect the battery and recharge it as necessary Ask your sales or service dealer for recharging...

Page 205: ...6 1 Troubleshooting...

Page 206: ...entarily slows down when it reaches an almost horizontal position while the engine is running at low speed The slew motor produces noise at the beginning and end of the slewing The travel motor produc...

Page 207: ...ge LED is in the red zone The engine slows down and the engine power decreases Steam comes from the engine room Remedy procedure 1 Park the machine in a safe place 2 Check if steam is coming out of th...

Page 208: ...r the protective goggle when jump starting the engine by using the jumper cables IMPORTANT Use the jumper cables and clips of a size suited to the capacity of battery Do not use damaged or corroded ju...

Page 209: ...the engine block of the dead machine 2 Disconnect the other clip of jumper cable B from the negative battery terminal of the booster vehicle 3 Disconnect the clip of jumper cable R from the positive b...

Page 210: ...arter key to the OFF position to stop the engine If a fuse blows 2 Open the fuse box cover 1 3 Check for any blown fuses 2 4 If a fuse is blown replace it with a spare fuse of the same capacity Fuse l...

Page 211: ...artridge type fusible link 1 is likely blown Open the side cover and inspect it If the fusible link is blown contact your sales or service dealer Note Fusible links are large type fuses used in high c...

Page 212: ...filter 2 3 Turn the starter key to the ON position and wait for the air to be bled from the vent plug 5 4 Retighten the vent plug 5 when air bleeding is finished and fuel starts leaking out from arou...

Page 213: ...6 9 Memo...

Page 214: ...on page 6 14 Battery charge warning lamp There is a problem with the fan belt or charger Check the fan belt for slack or breakage and adjust as necessary If the lamp continues flashing after maintenan...

Page 215: ...or Drain water Refer to Draining the water from the water separator on page 5 63 Third auxiliary hydraulic warning lamp Pressure in the third auxiliary hydraulic line is too low Consult your sales or...

Page 216: ...communication error BusOff 902 CAN communication error ECM 1002 CAN communication error cluster gauge 1703 Power supply voltage error too high 1704 Power supply voltage error too low 1720 Proportiona...

Page 217: ...06 Pump PWM output electric current error short circuit 7105 Pump PWM output electric current error open 7206 AUX1 L PWM output electric current error short circuit 7205 AUX1 L PWM output electric cur...

Page 218: ...r Shorted to high source 2 Engine Coolant Temperature Sensor Intermittent fault 0 Engine Coolant Temperature Too high 1079 4 Sensor 5V Shorted to low source 3 Sensor 5V Shorted to high source 2 Sensor...

Page 219: ...2 Engine Malfunction 639 12 High speed CAN Communication Communication fault 630 2 E ECU internal fault EEPROM checksum error Data Set 2 12 E ECU internal fault EEPROM read write fault 628 12 E ECU i...

Page 220: ...nsor failure 174 3 4 Fuel temp sensor failure 190 0 Engine overspeed 628 2 ROM error 633 7 Pressure limiter open 636 2 Cam sensor failure 7 Cam Crank phase error 639 2 CAN BusOff error 3 CAN timeout e...

Page 221: ...fuel leak 1347 0 SCV failure 1381 3 4 Clogged fuel filter failure 1485 2 Main relay failure 10001 3 EGR sensor failure 10002 2 EGR valve failure 10003 2 Injector com 1 failure 10004 2 Injector com 2 f...

Page 222: ...k lever is raised locked Lower release the safety lock lever Refer to page 2 31 Fuse is blown Replace the fuse Refer to page 6 6 Digging force is insufficient Hydraulic oil level too low Add to the sp...

Page 223: ...wlers too loose Check and adjust ask your sales or service dealer Refer to page 5 28 Tensioning cylinder valve is loose Increase the tension Refer to page 5 29 Engine exhaust is white or bluish Excess...

Page 224: ...h pressure immediately after the engine is stopped Be careful when loosening the caps or plugs Working on the machine under these conditions could result in burns or injuries due to the hot oil spurti...

Page 225: ...o the wire rope while towing IMPORTANT Do not tow a machine if its engine does not start or if the machine does not run Doing so could damage the machine being towed IMPORTANT Be sure to follow the st...

Page 226: ...6 22...

Page 227: ...7 1 Specifications...

Page 228: ...peed km h mph Rubber crawlers 1st 2 6 1 62 2nd 5 0 3 11 Steel crawlers 1st 2 5 1 55 2nd 4 8 2 98 Gradeability degrees 35 Ground pressure kPa psi Rubber crawlers 37 9 5 5 38 8 5 63 Steel crawlers 39 4...

Page 229: ...mph Rubber crawlers 1st 2 6 1 62 2nd 5 0 3 11 Steel crawlers 1st 2 5 1 55 2nd 4 8 2 98 Gradeability degrees 35 Ground pressure kPa psi Rubber crawlers 38 1 5 53 39 0 5 66 Steel crawlers 39 6 5 74 40 5...

Page 230: ...7 4 Specifications Machine dimensions Mono boom Machine dimensions...

Page 231: ...er shoe width 450 17 7 K Ground clearance of undercarriage 385 15 1 360 14 2 L Minimum radius of equipment and attachment 2240 88 2 2360 92 9 2495 98 2 M Minimum radius of equipment at maximum front o...

Page 232: ...7 6 Specifications Machine dimensions 2 Piece boom...

Page 233: ...K Ground clearance of undercarriage 385 15 1 360 14 2 L Minimum radius of equipment and attachment 2580 101 6 M Minimum radius of equipment at maximum front offset 2105 82 9 P Offset distance of bucke...

Page 234: ...7 8 Specifications Operating ranges Mono boom Operating ranges...

Page 235: ...290 287 0 C Maximum digging depth 4220 166 1 4400 173 2 4570 179 9 D Maximum vertical digging depth 3455 136 1 3635 143 1 3805 149 9 E Reach at maximum vertical digging depth 4685 184 4 4720 185 8 475...

Page 236: ...7 10 Specifications Operating ranges 2 Piece boom...

Page 237: ...e 7560 297 6 C Maximum digging depth 4445 175 D Maximum vertical digging depth 4015 158 1 E Reach at maximum vertical digging depth 4045 159 3 F Maximum height of cutting edge 7980 314 2 G Maximum dum...

Page 238: ...7 12 Memo...

Page 239: ...alling from the hooking device For example equipped with a hook slippage prevention device 3 A system that poses no risk of the hooking system slipping from the hoe attachment Lifting Capacities Warni...

Page 240: ...7 14 Specifications Standard arm TB285 Lifting Capacities...

Page 241: ...7 15 Specifications Lifting Capacities Standard arm TB285...

Page 242: ...7 16 Specifications Middle arm TB285 Lifting Capacities...

Page 243: ...7 17 Specifications Middle arm TB285 Lifting Capacities...

Page 244: ...7 18 Specifications Long arm TB285 Lifting Capacities...

Page 245: ...7 19 Specifications Long arm TB285 Lifting Capacities...

Page 246: ...7 20 Specifications Standard arm TB290 Lifting Capacities...

Page 247: ...7 21 Specifications Lifting Capacities Standard arm TB290...

Page 248: ...7 22 Specifications Middle arm TB290 Lifting Capacities...

Page 249: ...7 23 Specifications Middle arm TB290 Lifting Capacities...

Page 250: ...7 24 Specifications Long arm TB290 Lifting Capacities...

Page 251: ...7 25 Specifications Long arm TB290 Lifting Capacities...

Page 252: ...7 26 Specifications Lifting Capacities 2 Piece boom TB285 Equipped with Extra weight...

Page 253: ...7 27 Specifications Lifting Capacities 2 Piece boom TB285 Equipped with Extra weight...

Page 254: ...7 28 Specifications Lifting Capacities 2 Piece boom TB290 Equipped with Extra weight...

Page 255: ...7 29 Specifications Lifting Capacities 2 Piece boom TB290 Equipped with Extra weight...

Page 256: ...7 30...

Page 257: ...8 1 Options...

Page 258: ...essary to temporally place a heavy object or an attachment on the ground during removal or installation be sure to place it in a stable position Keep everyone out of the area when hoisting There is a...

Page 259: ...around the machine Keep a safe distance from surrounding obstacles When a heavy attachment is installed natural drop the gradual dropping of the attachment under its own weight when it is stopped in m...

Page 260: ...hen a bucket wider than a 750W standard bucket is installed Failure to do so may result in the bucket hitting the machine body Install the lightweight weight or wide width steel crawler if the long ar...

Page 261: ...a lever pattern Switching the lever pattern A ISO pattern G JCB pattern 1 Park the machine on a flat and rigid ground and stop the engine 2 Fully open the cab door and fix it in place 3 Remove the fl...

Page 262: ...it at 75 of the maximum speed Pound with the chisel pressed perpendicular to the surface to be pounded When pounding press the chisel properly against the object to be broken so as to avoid pounding...

Page 263: ...quickly than that used for a usual operation Be sure to replace the hydraulic oil and the return filter elements Failure to replace these in time can lead to damage to the machine and the breaker hyd...

Page 264: ...Turn the starter key to the OFF position to stop the engine Travel alarm 2 Open the fuse box cover 1 3 Check for any blown fuses 2 4 If a fuse is blown replace it with a spare fuse of the same capaci...

Page 265: ...6 Step 6 15 Wide width blade 7 15 Angle blade 150 330 Lightweight weight 238 525 Air suspension seat 19 40 Middle arm 15 35 Long arm 29 65 Long arm With thumb bracket 35 75 Arm emergency shut off valv...

Page 266: ...able oil This operation is dangerous and requires experience Have it performed by a Takeuchi sales or service outlet Flushing To be performed by a Takeuchi sales or service outlet 1 Drain the hydrauli...

Page 267: ...8 11 Options Cab options Cab options 1 Rain guard 2 Front light 3 Roof guard Level 2 ISO 10262 4 Front guard Level 2 ISO 10262 5 Rear light 6 Sun shade...

Page 268: ...dozer blade Or the dozer blade may be damaged due to the load concentrated onto a point on the dozer blade This dozer blade can be angled to 25 right or left Also it can be used in the float mode Angl...

Page 269: ...ne revolutions to low idling whenever the engine is started Cancel the deceleration mode by pressing the deceleration button as necessary This deceleration button operation has priority even if the au...

Page 270: ...the oil in the first auxiliary hydraulic lines A Hydraulic oil flows to the left auxiliary line a B Hydraulic oil flows to the right auxiliary line b Refer to Auxiliary hydraulic lines on page 2 46 t...

Page 271: ...iliary 2nd 4th switch slider switch Swing Second boom select button Warning Pressing switching ON or OFF the selector button while the boom swing pedal is depressed is dangerous since the attachment w...

Page 272: ...asing the residual pressure After the auxiliary hydraulic circuits have been used pressure remains in the circuits This is called the residual pressure Release this residual pressure before disconnect...

Page 273: ...8 17 First Published March 2011 Sixth Published March 2012 Printed in Japan by STATION M Co Ltd Operator s manual No 33659 Hydraulic excavator TB285 TB290 Edited and issued by TAKEUCHI MFG CO LTD...

Page 274: ...e machine not coordinated with us this certificate loses its validity Designation of the machine Hydraulic Excavator Manufacturer TAKEUCHI MFG CO LTD 205 Uwadaira Sakaki machi Hanishina gun Nagano 389...

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Takeuchi TB285, Operator'S Manual

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