TAKE-A-LABEL TAL-3000C Operation Manual Download Page 26

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120 Vac Black

Pilot Light

120 VAC White

Foot White
Foot Black
Foot Red

Eye Brown
Eye White
Eye Blue

OFF

POWER

FUSE

Motor

PHOTO-EYE

ADVANCE LABEL

VALVE

VACUUM

TAMP

H O T

VALVE

Product

Photo Eye

120 Vac Black

White

Brown

White

Brown

PT NO 31057D

MT1

THY1

IC1

IC2

MOV1

MT2

MT1

MT2

MT1

MOT H

MOT C
A3

BLOW H
A4

BLOW C
A5

TAMP H
A6

TAMP C
A7

120V H
A8

120V C
A9

GROUND
A10

FS N.O.
A11

FS COM
A12

EYE +
A13

EYE O/P
A14

EYE -
A15

COUNT +
A16

COUNT-

MOV2

MODEL NO 3000T

120 VAC

12.6 VAC

VR1

IC3

DISCH1

THRSH1

CV1

RESET1

OUTPT1

TRIG1

GND

VCC

DISCH2

THRSH2

CV2

RESET2

OUTPT2

TRIG2

R10

J.5

C
E

TR2

R21

C
E

TR1

IN CYCLE

R20

J.5

J.4

TAMP ADVANCE

DISCH1

THRSH1

CV1

RESET1

OUTPT1

TRIG1

GND

VCC

DISCH2

THRSH2

CV2

RESET2

OUTPT2

TRIG2

C14

IC4

R23

R13

R22

POT1

D10
R17

R11

J.2

C13

C12

C19

C11

C10

C18

TBA

GND

TRIGGR

OUTPUT

RESET

VCC

DISCHRG

THRSHLD

C.V.

J.4

D16

C
A

TAMP RETURN

D12

D15

C
A

J.4

D18

C
A

LABEL FEED

C E

TR3

R12

J.5

D14

R25

J.6

R29

C21

J.3

D17

C
A

OVERRUN

D11

IC5

R24

LABEL

C16

D13

R19

C E

TR4

J.4

J.5

J.4

C E

TR6

C15

C E

TR7

R28

R18

R16

C E

TR5

R14

R26

J.3

C20

R15

R27

J.4

ADVNC

POT2

RETRN

TAMPING TIME

C17

B1 CW+W

B2 CCW

TBB

LABEL OVERRUN

Counter

Ground Green

Speed

Pot

Power

Alarm

Speed

S.S.

S.D.

Ext./Int.

Summary of Contents for TAL-3000C

Page 1: ...MO OD DE EL L T TA AL L 3 30 00 00 0C C C CO ON NT TI IN NU UO OU US S D DU UT TY Y T TA AM MP P L LA AB BE EL LE ER R TAKE A LABEL 16900 Power Dr Nunica MI 49448 Phone 616 837 9300 Fax 616 837 9301...

Page 2: ...3000C Tamp Labeler...

Page 3: ...Ad dj ju us st tm me en nt t P Pa ag ge e 2 2 4 4 T Ta am mp p P Pa ad d A Ad dj ju us st tm me en nt t P Pa ag ge e 2 2 5 5 T Ta am mp p P Pa ad d A Ad dj ju us st tm me en nt t P Pa ag ge e 2 2 6 6...

Page 4: ...Section 1 Introduction...

Page 5: ...o the strictest standard and is thoroughly tested before being released into the field However sometimes a problem may arise that is not covered by the scope of this manual If a situation as such occu...

Page 6: ...Section 2 System Operation...

Page 7: ...ound the bottom of roller F 6 Route around peel plate G be sure not to thread the label web around the air assist tube H 7 Thread web around the bottom of roller I wrapping web around the traction rol...

Page 8: ...po ow we er r s so ou ur rc ce e 3 3 I In ns se er rt t a al ll le en n w wr re en nc ch h i in nt to o t th he e a al ll le en n b bo ol lt t i in n t th he e c ca am m l lo oc ck k 4 4 L Lo oc ca a...

Page 9: ...t t P Pe ee el l B Ba ar r C Co ov ve er ri in ng g Replacement 1 Turn power off and unplug the labeler 2 Move the tamp pad out of your way 3 Remove the old covering by peeling it off 4 Clean all the...

Page 10: ...o or rm ma al l b bu ut tt to on n f fo or r t th hr re ee e s se ec co on nd ds s T Th he e r re ed d l li ig gh ht t w wi il ll l s sh hu ut t o of ff f t th he en n t th he e g gr re ee en n l li i...

Page 11: ...irm level surface 4 Plug the labeler into a 110 VAC 15 AMP GROUNDED Outlet Note Extension cords may result in improper labeler operation and are not recommend by TAL 5 Connect the labeler to a suffici...

Page 12: ...product photo eye to advance one label See page 2 7 for label setup 9 Set the tamp stroke by placing the product under the tamp pad Disconnect the air supply and move the tamp pad to the product to b...

Page 13: ...plate and the tamp pad if the label has to go up for the transfer of the label to the tamp pad move the pad down If the label runs into the tamp pad you must move the tamp up You can make fine adjust...

Page 14: ...should be as close as possible without hitting the peel plate when the tamp head travels down To adjust the distance loosen the two screws located behind the slotted plate Note The tamp pad must be l...

Page 15: ...be It should be rotated about to the center of the tamp head If the rotation is not adjusted the air will get under the label and it will fly off the tamp pad Air Flow The air flow should be adjusted...

Page 16: ...he label stops on the front edge of the peel plate without going over the edge The TAL 3000C has a label speed feature that will help you dispense some of the most difficult labels or help you obtain...

Page 17: ...lectric cover by removing the screws 3 Locate the potentiometer A B located on the electrical board Potentiometer A determines the time for the tamp head to advance out B determines the time for the t...

Page 18: ...urning the speed flow control screw clockwise makes the tamp travel slower 2 Turning the speed flow control screw counter clockwise makes the tamp travel faster 3 One side is for the tamp head extend...

Page 19: ...Section 3 Maintenance Procedures...

Page 20: ...peration or if erratic label placement becomes a problem Air blow off is recommended for cleaning fiber optic ends C Pinch Roller The pinch roller should be inspected for unwanted debris every time th...

Page 21: ...e inspected for wear every 500 hours of operation and for adhesive buildup every time the system is rethreaded B Unwind Felt Slip Disk This braking surface should be periodically checked to ensure tha...

Page 22: ...ary watch the spring and pin so you don t lose them and you know how they go back in the housing 2 Remove filter cap 3 Unscrew filter 4 Note the air spinner to return it in the proper direction 5 Repl...

Page 23: ...y unplugging the labeler 2 Remove the fuse cap from the labeler by rotating the fuse cap counterclockwise Fuse 45157 Fuse Cap Fuse Holder C Ch he ec ck k P Pe ee el l E Ed dg ge e C Co oa at ti in ng...

Page 24: ...heck For Kinks In Cables Erratic Label Feed 1 Label Sensitivity Incorrect See page 2 12 2 Pinch Roller Not Locked 3 Worn Or Dirty Traction Roller 4 Dirty Fiber Optic Ends 5 Pinch Cam Lock Needs Adjust...

Page 25: ...Section 4 Machine Component Description...

Page 26: ...CV1 RESET1 OUTPT1 TRIG1 GND VCC DISCH2 THRSH2 CV2 RESET2 OUTPT2 TRIG2 D5 R10 R7 J 5 C E B TR2 R21 C E B TR1 IN CYCLE R20 J 5 J 4 TAMP ADVANCE DISCH1 THRSH1 CV1 RESET1 OUTPT1 TRIG1 GND VCC DISCH2 THRSH...

Page 27: ...D VCC DISCH2 THRSH2 CV2 RESET2 OUTPT2 TRIG2 C14 IC4 R23 D7 R13 R22 R4 R5 POT1 D10 R17 D6 R11 R8 J 2 C13 C8 C12 C19 C11 C10 C18 C7 C9 TBA GND TRIGGR OUTPUT RESET VCC DISCHRG THRSHLD C V J 4 R6 D16 C A...

Page 28: ...Fastening Screws Rear Cover Fastening Clips 7 10 11 1 1 8 9 7 2 Motor Housing Rear Cover Power Cord Cord Grip Fuse Holder Main Line Fuse On Off Switch 3 4 5 6 7 1 1 1 1 1 ITEM 1 2 QUAN 1 1 DESCRIPTION...

Page 29: ...QUAN 1 1 DESCRIPTION 25124 x x 25125 25119 45157 45155 30112 45217 31054 31055 PART 10 DRAWING FILE NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND RAPIDS MI 49512 DWG N...

Page 30: ...ESET2 OUTPT2 TRIG2 D5 R10 R7 J 5 C E B TR2 R21 C E B TR1 IN CYCLE R20 J 5 J 4 TAMP ADVANCE DISCH1 THRSH1 CV1 RESET1 OUTPT1 TRIG1 GND VCC DISCH2 THRSH2 CV2 RESET2 OUTPT2 TRIG2 C14 IC4 R23 D7 R13 R22 R4...

Page 31: ...C4 R23 D7 R13 R22 R4 R5 POT1 D10 R17 D6 R11 R8 J 2 C13 C8 C12 C19 C11 C10 C18 C7 C9 TBA GND TRIGGR OUTPUT RESET VCC DISCHRG THRSHLD C V J 4 R6 D16 C A TAMP RETURN D12 D15 C A J 4 D18 C A LABEL FEED C...

Page 32: ...To Vacuum Manifold Blow Tube Blow Vac Valve Tamp Cylinder Tamp Valve Regulator Filter...

Page 33: ...BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND RAPIDS MI 49512 DWG NO REV THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF TAL OR CLIENTS OF TAL FROM WHOM WRITTEN AUTHORIZATIO...

Page 34: ...anner Assy Valve Stack Assembly Drive Board Assembly ASSY 2 3 4 5 6 7 8 9 10 11 12 13 14 1 1 1 3 1 1 1 1 1 Peel Edge Air Assist 6 8 9 10 Face Plate Weldment 1 Rear Housing Assembly 1 Page 4 7 Page 4 5...

Page 35: ...Assembly 1 Page 4 7 Page 4 5 Page 4 6 Page 4 4 Page 4 9 Page 4 12 Page 4 14 Page 4 11 Page 4 8 Page 4 13 Page 4 10 12 13 1 On Off Switch 25119 4 Rubber Feet 45195 MACHINE SYSTEMS INC Threading Diagram...

Page 36: ...4 3 1 2 Roller Tube Idler Shaft Roller Bearing Press On End Cap 3 ITEM QUAN 1 2 3 4 4 4 8 4 DESCRIPTION 81830 31015 31004 31006 PART...

Page 37: ...NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND RAPIDS MI 49512 DWG NO REV THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF TAL OR CLIENTS OF TAL F...

Page 38: ...45112 Waste Rewind Shaft Rewind Bushing Long Rewind Mandrel Setscrew 1 4 20 x 1 2 BHSCS 1 4 20 Finished Hex Nut Rewind Bushing Short Rewind Bracket Assembly Rewind Clip Rewind Shaft Rewind Pulley Rew...

Page 39: ...Shaft Rewind Pulley Rewind Belt 31017 31029 30608 31060 31272 31012 31028 45201 31013 45110 DESCRIPTION PART DRAWING FILE NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND...

Page 40: ...ller Set Collar Outboard Support Plate Bronze Bushing Pinch Roller Side Plate 12 11 5 6 7 8 9 10 1 1 Pinch Roller 1 1 2 1 3 2 31007 31017 31005 31002 30074 31009 31017 31001 DESCRIPTION Motor Spacer O...

Page 41: ...TION Motor Spacer Outboard Support Shaft ITEM 2 3 4 1 QUAN Drive Motor Drive Roller 1 4 1 2 PART 31003 31010 31101 x DRAWING FILE NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DA...

Page 42: ...7 6 5 4 3 2 1 Unwind Shaft Locking Nut Compression Washer Felt Washer Tension Spring Clamp Collar Thumb Screw 1 1 1 1 1 1 25121 31065 25112 25113 26001 26002 DESCRIPTION Unwind Shaft Unwind Disk 1 2...

Page 43: ...Shaft Unwind Disk 1 2 QUAN 45109 25110 PART DRAWING FILE NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND RAPIDS MI 49512 DWG NO REV THIS DRAWING CONTAINS PROPRIETARY IN...

Page 44: ...Assist Tube Fitting Anti Rotation Rod Drag Plate Drag Block 1 7 1 1 6 5 30024 31025 31056 Peel Edge Air Assist Bracket Air Assist Blow Tube ITEM QUAN 1 2 3 1 1 1 DESCRIPTION 30007 31008 31011 PART Pee...

Page 45: ...008 31011 PART Peel Edge Covering 8 1 31080 8 DRAWING FILE NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND RAPIDS MI 49512 DWG NO REV THIS DRAWING CONTAINS PROPRIETARY I...

Page 46: ...th Label Manifold Mount Plate Guide Rod Bushing Angle Bracket T Nut Horz Tamp Mount Plate 1 1 1 1 3 1 30029 31053 31020 31014 30004 DESCRIPTION Cylinder Fittings Vacuum Fitting Cylinder Mount Plate Ta...

Page 47: ...Cylinder Mount Plate Tamp Guide Rod Tamp Cylinder QUAN 1 2 1 1 1 30024 31021 30085 30143 30005 PART DRAWING FILE NAME DRAWN BY TITLE APPROVED BY 3631 44th Street SCALE SIZE SUITE C DATE GRAND RAPIDS...

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