Taie FY400 Operation Manual Download Page 1

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Digital Temperature Controller

FY400/600/700/800/900

FA230/231

Operation Manual

8.8.8.8

Ver 1.3

TAIE

台灣儀控股份有限公司

TAIWAN INSTRUMENT & CONTROL CO., LTD

Summary of Contents for FY400

Page 1: ...ital Temperature Controller FY400 600 700 800 900 FA230 231 Operation Manual 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Ver 1 3 TAIE TAIWAN INSTRUMENT CONTROL CO L...

Page 2: ...imensions 14 7 2 FY600 Dimensions 14 7 3 FY700 Dimensions 14 7 4 FY800 Dimensions 15 7 5 FY900 Dimensions 15 7 6 FA230 231 Dimensions 16 8 Terminal Arrangement 17 8 1 FY400 Terminal Arrangement 17 8 2...

Page 3: ...el All Parameters Display 38 10 14 Fast Level Parameter 38 11 Functional Descriptions 40 11 1 PV bias 40 11 2 Retransmission 41 11 3 Remote SV 42 11 4 Heater Break Alarm 44 11 5 Dehumidification Funct...

Page 4: ...74 16 Zero Phase Control 75 16 1 1 Zero Cross Control SCR module 75 16 2 1 Zero Cross Control TRIAC module 75 16 3 3 Zero Cross Control SCR module 76 16 4 3 Zero Cross Control TRIAC module 76 16 5 1...

Page 5: ...riously damaged after power transmission is initiated 2 Before powering on please confirm whether the power supply voltage is in accordance with the controller s specification AC 85 265V or DC 24V Oth...

Page 6: ...PNFY600 96x48mm PNFY700 701 72x72mm PNFY800 801 48x96mm PNFY900 901 96x96mm NFY900 Red Green light NFY901 Blue White light PNFY900 Program Block means optional functions with additional charge HBA He...

Page 7: ...rical life 50 000 operations SPDT NC 250 VAC 2A resistive load electrical life 20 000 operations Alarm 2 SPST NO 250 VAC 5A resistive load electrical life 100 000 operations Alarm 3 1a 1a 1a 1a SPST N...

Page 8: ...life 100 000 operations 1c SPDT NO 250 VAC 5A resistive load electrical life 50 000 operations SPDT NC 250 VAC 2A resistive load electrical life 20 000 operations Alarm 2 SPST NO 250 VAC 5A resistive...

Page 9: ...320 58 4208 PL PL 13 50 1200 58 2192 L L 14 50 800 58 1472 RTD PT100 PT1 15 199 9 850 0 199 9 999 9 PT2 16 199 850 326 1562 PT3 17 0 850 32 1562 Linear AN1 0 25mV 18 1 999 9 999 19 99 99 99 199 9 999...

Page 10: ...Diagram 2 Model number FY400 model name 3 Serial number TSP19021140001 4 Input type Controller Input Signal and Range 5 2 2 FY700 3 4 1 2 No Item Description 1 Terminal arrangement FY700 Terminal Wir...

Page 11: ...l name 3 Serial number TSP20021190001 4 Input type Controller Input Signal and Range 5 2 4 FA230 2 3 4 1 5 M N FA230 30100B S N TSP20021120010 No Item Description 1 Model number FA230 model name 2 Inp...

Page 12: ...S N TSP20021120010 M N FA231 30100B No Item Description 1 Model number FA231 model name 2 Input type Controller Input Signal and Range 3 Control output 4 20mA 4 Terminal arrangement FA231 Terminal Wi...

Page 13: ...activated Green OUT2 Lamp lit when OUT2 is activated Green AT Lamp lit when Auto tuning is activated Orange AL1 Lamp lit when Alarm 1 is activated Red AL2 Lamp lit when Alarm 2 is activated Red AL3 L...

Page 14: ...lit when OUT1 is activated Green OUT2 Lamp lit when OUT2 is activated Green AL1 Lamp lit when Alarm 1 is activated Red AL2 Lamp lit when Alarm 2 is activated Red 1 Lamp lit when Auto tuning is activa...

Page 15: ...allation 7 1 FY400 Dimensions Unit mm Dimensions Individual mounting 7 2 FY600 Dimensions Unit mm Dimensions Individual mounting t panel thickness 1 t 6 Mounting fixture 7 3 FY700 Dimensions Unit mm D...

Page 16: ...15 FY operation manual 7 4 FY800 Dimensions Unit mm Dimensions Individual mounting 7 5 FY900 Dimensions Unit mm Dimensions Individual mounting...

Page 17: ...FY operation manual 16 7 6 FA230 231 Dimensions Unit mm Dimensions 4 x 4 4 x 4 64 0 86 0 12 0 182 0 214 0 198 0 64 0 64 0 80 0 70 0 32 0 43 0 6 0 91 0 107 0 35 0 40 0 32 0 99 0 32 0...

Page 18: ...8 1 FY400 Terminal Arrangement Power supply AC 85 265V DC 24V AL2 A B B INPUT TC mV COMM T R A T R B RTD mA V 1 2 3 4 5 8 11 12 13 14 6 7 9 10 Relay SSR mA V OUT2 AL1 Relay SSR mA V OUT1 4 5 mA V SSR...

Page 19: ...OMM T R A T R B 14 15 mA V Remote 19 18 1 2 DC 24V 1 2 AC 85 265V L N Power Output 1 Output 2 Motor valve 9 6 7 CLOSE 8 OPEN 10 COM 14 15 CT 14 15 mA V Transmission Remote SV CT Input Input Communicat...

Page 20: ...R B AL3 9 10 mA V 18 19 mA V 1 2 DC 24V 1 2 AC 85 265V L N 6 NO NC COM 5 7 SSR mA V 6 7 6 7 3 4 mA V SSR 3 4 3 4 Relay 3 4 AL1 9 NO COM 8 10 AL2 NC 20 21 AL3 Transmission Remote SV Input Alarm 1 Alar...

Page 21: ...OMM T R A T R B 14 15 mA V Remote 19 18 1 2 DC 24V 1 2 AC 85 265V L N Power Output 1 Output 2 Motor valve 9 6 7 CLOSE 8 OPEN 10 COM 14 15 CT 14 15 mA V Transmission Remote SV CT Input Input Communicat...

Page 22: ...R B mA V TRS 19 18 1 Zero Phase angle 1 2 DC 24V 1 2 AC 85 265V L N 9 NO NC COM 8 10 SSR mA V 9 10 9 10 6 7 mA V SSR 6 7 6 7 Relay Power Output 1 Output 2 3 Zero cross 14 15 CT 14 15 mA V 39 40 mA V 1...

Page 23: ...tput 1 Alarm 2 INPUT Transmission Power Alarm Output 2 mA V 13 12 11 Remote SV CT Input mA V 15 14 14 15 CT Communication RS 485 16 17 T R A T R B TC mV 11 12 RTD 13 12 11 A B B AC 85 265V L N 1 2 DC...

Page 24: ...5 6 7 8 Output 1 Alarm 2 Input Transmission Power Alarm Output 2 mA V 11 10 9 Remote SV CT Input mA V 13 12 12 13 CT Communication RS 485 12 13 T R A T R B TC mV 9 10 RTD 11 10 9 A B B AC 85 265V L N...

Page 25: ...V Press key to store new value of SV 9 3 Setting PID Values Automatically Autotuning 1 PV SV Display after power on 2 PV SV Press key until show AT 3 PV SV When key is pressed the lower display flashe...

Page 26: ...PV SV HYS1 OUT1 OFF PV SV HYS1 OUT1 ON Cool mode formula PV SV HYS1 OUT1 ON PV SV HYS1 OUT1 OFF 9 6 Alarm Mode Setting 1 PV SV Display after power on 2 PV SV Hold key key 3 seconds then entering into...

Page 27: ...y SHIFT key for 3 seconds then entering LEVEL 3 3 LEVEL 2 return to the LEVEL 1 Hold SET key for 3 seconds then return to LEVEL 1 4 LEVEL 2 enter to the LEVEL 3 Hold SET key for 3 seconds then enterin...

Page 28: ...er protection function to prevent the operator from touching or modifying important parameters Conversely when the parameter cannot be modified please check that the set value of LCK LCK LEVEL Descrip...

Page 29: ...rm3 soak time RATE Slave SV rate RAMP SV ramp operation AL3 SOAK RATE RAMP AL1 Alarm1 set value SOAK Alarm1 soak time HBAC HBA current setting value AL1 SOAK HBAC AL2 Alarm2 set value SOAK Alarm2 soak...

Page 30: ...refer to Chapter 12 9999 1999 1 0 SET1 4 HBAC HBA current setting value Upper heater current display Down current setting value unit ampere A 100 0 0 0 1 0 INP2 4 ALD2 9 SOAK Alarm2 soak time Time fo...

Page 31: ...e HYS1 Hysteresis for main output P2 sub output proportional band I2 sub output integral time D2 sub output derivative time CYT2 sub output control cycle HYS2 Hysteresis for sub output P1 Main output...

Page 32: ...0 appear heating formula PV SV HYS1 OUT1 OFF PV SV HYS1 OUT1 ON cooling formula PV SV HYS1 OUT1 ON PV SV HYS1 OUT1 OFF 100 0 100 0 1 0 P1 0 0 P2 Sub output proportional band 0 0 ON OFF control Other v...

Page 33: ...SV bias PV bias Alarm hysteresis setting Alarm2 time setting Alarm2 mode selection Alarm3 time setting Alarm3 mode selection Main output zero calibration Main output span calibration sub output zero...

Page 34: ...1 ALT3 Alarm3 time setting 0 00 Flicker 99 59 Continued ON 0 01 99 58 delay time Time format min sec 99 59 0 00 99 59 SET4 2 HYSA Hysteresis setting for alarm1 3 999 9 199 9 1 0 SET4 3 CLO1 Main outp...

Page 35: ...er station 254 0 1 SET5 4 BAUD Baud rate 0 24 2400 1 48 4800 2 96 9600 3 192 19200 4 384 38400 5 576 57600 6 1152 115200 bps 1152 24 384 SET5 4 SVOS SV bias 100 0 100 0 0 SET6 1 PVOS PV bias PV PV x P...

Page 36: ...y Parameters Hide Display Parameters Hide Display Parameters Hide Display If no key is pressed within 60 seconds it will automatically return to LEVEL 1 user level and display PV SV 10 11 LEVEL_4 Para...

Page 37: ...SV source from keypad or communication 1 ON SV source from program ON OFF OFF 10 12 Parameters Hide Display Table on Level 4 SET1 _4 _3 _2 _1 SET1_1 0 Hide OUTL 1 Display OUTL SET1_2 0 Hide AT 1 Displ...

Page 38: ...1 Program repeat SET8_2 0 No power failure protection 1 With power failure protection SET8_3 0 Program execute from 0 1 Program execute from PV SET8_4 0 Hide MLNB COMP OFFS 1 Display MLNB COMP OFFS S...

Page 39: ...ion manipulated value dehumidification time PMAC Automatic valve position adjustment INP1 HBOP Output percentage of trigger HBA MLNB Piece linear compensation segment select COMP Piece linear compare...

Page 40: ...arity bit odd stop bit 1 1 O_82 parity bit odd stop bit 2 2 E_81 parity bit even stop bit 1 3 E_82 parity bit even stop bit 2 4 N_81 parity bit none stop bit 1 5 N_82 parity bit none stop bit 2 N_82 O...

Page 41: ...eristics of the sensors are displayed as Controller A 200 C Controller B 195 C As shown above Controller B is compensated by PV offset PVOS The PV OS parameter value must be corrected by 5 C The displ...

Page 42: ...0 the retransmission signal is based on the PV value and the linear output analog signal is presented When the PV is less than 50 0 the retransmission signal remains at 4mA When the PV value is greate...

Page 43: ...input zero calibration 9999 1999 0 Level 3 SET2 4 ANH2 Sub input span calibration hex display 0x7FFF 0x0000 0x5FFF Level 3 SET2 4 Examples Input signal is K1 and its range is 50 0 600 0 When an exter...

Page 44: ...e confirm signal type and Remote SV input range first 2 Modify the parameter INP1 UNIT will reset the input range 3 The ANL2 and ANH2 are the calibration parameters of Remote SV It has been calibrated...

Page 45: ...Heater current is less than the setting of HBAC 2 OUT1 output exceeds HBOP setting value 3 The conditions of 1 2 above are established and continue to exceed 20 seconds Examples Heating system with S...

Page 46: ...be set calibrated at the factory 3 CT has two specifications SC 80 T SC 100 T Please check heater wire diameter and specify required CT CT Specifications Item Specifications Model number SC 80 T SC 10...

Page 47: ...n RHTC manipulated value RHPO 200 0 0 0 125 0 Fast RH PO Dehumidification manipulated value 0 OFF disable dehumidification function Other values 0 1 100 0 manipulated value 100 0 OFF OFF Fast RH TM De...

Page 48: ...M OPEN 14 15 16 7 8 10 6 9 RC RC Description of function When the feedback resistance is provided 1 Adjusting valve position automatically 2 The valve position can be manually changed 3 Force the cont...

Page 49: ...Motor valve action sub adjustment unit percentage HYSM 0 0 5 Fast OUTY 2 or 3 Motor valve Initial Setting Set Motor valve traveling time RUCY Set motor valve action interval time CYT1 Set motor valve...

Page 50: ...eter the more frequent the valve action the more precise the control but it will also affect the valve life proper HYSM setting reduces valve operating frequency to protect valve life 5 Setting motor...

Page 51: ...lay Parameter Set value Description ALDX 10 SOAK_A Boot completed the alarm is ON When PV target SV start the soak timer alarm and control function are turned OFF in soak time finish In this mode the...

Page 52: ...ute time Temperature 100 0 25 0 RAMP 15 minutes Time up Alarm ON PV follows SV up 5 C per minute SOAK 10 minutes 5 seconds PV ramp start alarm ON time Action OFF ON PV time chart AL1 time chart Exampl...

Page 53: ...for 10 minutes after 10 minutes alarm is turned ON and the control function keep ON Parameter setting Level Parameter Set value Description 1 SV 100 0 Target temperature 3 ALD1 10 AL1 as soak timer 1...

Page 54: ...Calculate P Error x 2 Example 1 INP1 K1 50 0 600 0 when PV in the range of 90 0 100 0 output proportional decrease SV P Output 100 Output 0 proportional band 90 0 100 0 50 40 30 20 10 60 70 80 90 90...

Page 55: ...evel 3 SET5 4 BAUD Baud rate 0 24 2400 1 48 4800 2 96 9600 3 192 19200 4 384 38400 5 576 57600 6 1152 115200 bps 1152 24 96 Level 3 SET5 4 SET0 1 0 TTL Communication Slave 1 TTL Communication Master 1...

Page 56: ...ear compensation segment select TRIP leave setting loop 1 10 segment select 10 TRIP TRIP Fast SET8 4 COMP Piece linear compare value USPL LSPL LSPL Fast SET8 4 OFFS Piece linear offset value 150 0 150...

Page 57: ...pensation segment select 2 9 Piece linear compare value COMP XXXX Piece linear offset value OFFS XXXX 3 Start compensation setting Piece linear compensation segment finish MLNB XX Piece linear compare...

Page 58: ...100 OFFS 400 Step5 MLNB 3 COMP 150 OFFS 550 Step6 MLNB 4 COMP 500 OFFS 750 Step7 MLNB 5 COMP 800 OFFS 1075 Step8 MLNB 6 COMP 1300 OFFS 1200 Step9 MLNB 7 COMP 1900 OFFS 1225 Step10 MLNB 8 COMP 2650 OF...

Page 59: ...T2 1 ALD1 Alarm1 mode selection Please refer to Chapter 12 1 Alarm Mode 19 0 11 Level 3 SET3 1 ALT1 Alarm1 time setting 0 Flicker 99 59 Continued ON 0 01 99 58 delay time Time format min sec 99 59 0 0...

Page 60: ...th hold action ON OFF SV ALX ALX OFF Formula PV SV ALX Alarm ON PV SV ALX Alarm ON PV SV ALX Alarm OFF PV SV ALX Alarm OFF 5 Process high With hold action ON ALX OFF HYSX Formula PV ALX Alarm ON PV AL...

Page 61: ...V ALX HYSA Alarm OFF 12 Deviation low ON ALX OFF SV HYSX ALX must to be set to a negative value Formula PV SV ALX Alarm ON PV SV ALX HYSA Alarm OFF 13 Deviation high low ON ALX HYSX SV OFF ON ALX HYSX...

Page 62: ...tive disable Normal Open 1 Alarm 1 relay reverse active enable Normal Close 0 Alarm 2 relay reverse active disable Normal Open 1 Alarm 2 relay reverse active enable Normal Close 0 Alarm 3 relay revers...

Page 63: ...8 18 1 1 Level 1 PROG ON SEG Current program segment display 8 1 1 Level 1 PROG ON TIMR Current segment remain time display Upper area display current segment remain time Down area display current seg...

Page 64: ...hen program execute do not wait for PV temperature Other values when PV target SV WAIT program entering next segment 1000 0 0 Level 1 SET5 3 SET8 1 Program execute repeat 0 disable repeat function 1 P...

Page 65: ...epeat function Parameter LED display Description Default Level SET8 1 Program execute repeat 0 disable repeat function 1 Program execute repeat 0 Level 4 When program completes the execution of the fi...

Page 66: ...set temperature of this segment PV temperature needs to reach 100 0 5 0 SV WAIT 95 0 then entering the next segment 13 4 Create Program There are 18 sets PTN to choose and each PTN have 8 segments for...

Page 67: ...n END 1 program end in this segment 0 00 program step change in this segment 0 01 99 58 program in this segment execute time 99 59 program continue execute in this segment no end 0 Level 1 TM setting...

Page 68: ...edit program ramp soak step then end Temperature time 30 minutes soak time 60 minutes ramp time 40 minutes ramp time 20 minutes soak time SEG_1 200 C 30 minutes soak time 250 C 80 C SEG_2 SEG_4 SEG_5...

Page 69: ...N C Parameter set as CYT1 10 14 3 SSR Control Top view Bottom view Software Setting Volt module VT P Volt module VOLT_Pulse K1712 Made In Taiwan Pb Parameter set as CYT1 1 14 4 Linear Control When mod...

Page 70: ...Adjust CLO1 until meter 4mA Adjust CHO1 until meter 20mA Set controller output 0 and check meter 4mA Set controller output 100 and check meter 20mA OK Set controller output 0 Display CLO1 and CHO1 De...

Page 71: ...modified 2 Adjust CLO1 low point calibration value PV SV SV LSPL Minimum output adjust CLO1 until meter 4mA PV SV Enter to Level 3 show INP1 PV SV PV SV if CLO1 setting finish press key 3 seconds pre...

Page 72: ...nal 50 0 C Adjusts TRCH until PV 600 0 Input 50 0 C Check the PV 50 0 Input 600 0 C Check the PV 600 0 OK to display TRCL TRCH YES NO Step A Step B Step C Step D Step E Repeat step A E 3 4 times YES N...

Page 73: ...usts TRCH until PV 850 0 Input 199 9 C Check the PV 199 9 Input 850 0 C Check the PV 850 0 OK to display TRCL TRCH YES NO Step A Step B Step C Step D Step E Repeat step A E 3 4 times YES NO OK RTD cal...

Page 74: ...0 Adjusts ANL1 until PV 0 Input analog signal 4mA Adjusts ANH1 until PV 5000 Input 4mA Check the PV 0 Input 20mA Check the PV 5000 OK to display ANL1 ANH1 DP at Input level level 3 YES NO Step A Step...

Page 75: ...not require modification 2 input 4mA and djust ANL1 calibration values PV SV PV SV monitor Adjust ANL1 until PV show 0 PV SV Enter to Level 3 show INP1 PV SV PV SV press key 3 seconds press key switch...

Page 76: ...tting OUTY 0 CYT1 1 Wiring Setup Time Chart CYCLE TIME 200ms ON OFF S R K2 G2 G1 K1 U V Fast Fuse SCR Module Load Controller G1 K1 G2 K2 16 2 1 Zero Cross Control TRIAC module OUT1 1 SCR zero cross co...

Page 77: ...wire system V S W T U R RG1 RG2 TG1 TG2 Time Chart CYCLE TIME 200ms ON OFF TK2 TK1 RK2 RK1 Controller TG1 TK1 TG2 TK2 RG1 RK1 RG2 RK2 16 4 3 Zero Cross Control TRIAC module OUT1 3 SCR zero cross contr...

Page 78: ...se SCR Module Controller G1 K1 G2 K2 Controller source phase must be same as load source phase 16 6 1 Phase Angle Control TRIAC module OUT1 1 SCR phase angle control Parameter setting OUTY 4 CYT1 0 CL...

Page 79: ...correct or not NNN1 PV is below LSPL Check whether the input value or input type is correct or not CJOR Ambient temperature over range 50 C Decrease ambient temperature AUTF Auto tunning failure Manua...

Page 80: ...16 22 R W SETA 0x5F 95 R W OUT5 0x17 23 R W PSL 0x60 96 R SV_6 0x18 24 R W BITS 0x61 97 R TM_6 0x19 25 R W IDNO 0x62 98 R OUT6 0x1A 26 R W BAUD 0x63 99 R SV_7 0x1B 27 R W SVOS 0x64 100 R W TM_7 0x1C 2...

Page 81: ...Y 0x5D 93 R W BITS 0x61 97 R CYT1 0x3E 62 R W IDNO 0x62 98 R HYSM 0x44 68 R W BAUD 0x63 99 R HYS1 0x3F 63 R W W_MD 0x119 281 R PMAC 0x12A 298 R W MLNB RH TC 0x12F 303 R W COMP RH PO 0x130 304 R W OFFS...

Page 82: ...r failure SET8 2 0 disable 1 enable Program start address SET8 3 0 from zero 1 from PV Program time format SET9 2 0 hour minute 1 minute second SEG Parameter PTN 1 PTN 2 PTN 3 PTN 4 PTN 5 PTN 6 1 SV_1...

Page 83: ...ration manual 82 SEG Parameter PTN 7 PTN 8 PTN 9 PTN 10 PTN 11 PTN 12 1 SV_1 TM_1 OUT1 2 SV_2 TM_2 OUT2 3 SV_3 TM_3 OUT3 4 SV_4 TM_4 OUT4 5 SV_5 TM_5 OUT5 6 SV_6 TM_6 OUT6 7 SV_7 TM_7 OUT7 8 SV_8 TM_8...

Page 84: ...3 SV_3 TM_3 OUT3 4 SV_4 TM_4 OUT4 5 SV_5 TM_5 OUT5 6 SV_6 TM_6 OUT6 7 SV_7 TM_7 OUT7 8 SV_8 TM_8 OUT8 21 Glossary of Characters Used In This Manual LED Display Characters 0 1 2 3 4 5 6 7 8 9 LED Displ...

Page 85: ...FY operation manual 84 MEMO...

Page 86: ...85 FY operation manual MEMO...

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Page 88: ...87 FY operation manual MEMO...

Page 89: ...FY operation manual 88 2020 02 15 TAIE TAIWAN INSTRUMENT CONTROL CO LTD Phone 886 2 8226 1867 Fax 886 2 8226 1834 E maIl contact fa taIe com tw URL http www fa taIe com tw...

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