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Installing the Outdoor Sensor

 

Note

 The temperature sensor (thermistor) is built into the enclosure. 

•  Take the sensor cover off by sliding it upward relative to the sensor base. 
•  Use one round or pan head screw to attach the base of the sensor to the wall. 
•  The sensor is wall mounted and the wiring enters through the bottom of the enclosure. The 

hole for the cable entry must face downward in order to prevent water from entering and filling 
the enclosure. 

•  The sensor should be mounted on a wall which best represents the heat load on the 

building (i.e. a northern wall for most buildings and a southern facing wall for buildings with 
large south facing glass areas). The sensor should not be installed near heat sources 
such as ventilation or window openings. 

•  The sensor should be installed at an elevation above the ground that will prevent 

accidental damage or tampering. 

•  Install the Outdoor Sensor and run the wiring back to the control mounting location. 

Installing the Supply Sensor and Boiler Sensor

 

Note

 These sensors are designed to mount on a pipe or in a temperature 

immersion well. 

•  The sensors can be strapped directly to the pipe using the cable tie 

provided. Insulation should be placed around the sensors to reduce 
the effect of air currents on the sensor measurement. 

•  The Boiler Sensor and the Supply Sensor should be placed down-

stream of a pump or after an elbow or similar fitting. This is especially 
important if large diameter pipes are used because the thermal 
stratification within the pipe can result in erroneous sensor readings. 
Proper sensor location requires that the fluid is thoroughly mixed 
within the pipe before it reaches the sensor. 

STEP THREE

 

Wiring to the Zone Control

 

Connect the PC705-2 cable to the Add-On interface on the Taco Zone Control. 
Ensure the Mode switch on the Zone Control is set to Reset if boiler control is 
desired, or Normal if boiler enable is desired (refer to the Boiler Operation section). 

Wiring the Sensors

 

Do not apply power to these terminals as this will damage the control. 

Outdoor Sensor

 

Connect the two wires from the Outdoor Sensor directly to the Com — Out (1 and 
3) terminals. The Outdoor Sensor measures the outdoor air temperature. 

Supply Sensor

 

Connect the two wires from the Supply Sensor directly to the Com — Sup (1 and 
2) terminals. The Supply Sensor measures the water temperature supplied to the 
system. 

Boiler Sensor (Optional)

 

Connect the two wires from the Boiler Sensor directly to the Com— Boil (1 and 4) 
terminals. The Boiler Sensor measures the boiler supply water temperature. 

Variable Speed Injection Pump

 

The PC705-2 can vary the speed of a permanent capacitor impedance protected 
or equivalent pump motor that has a locked rotor current of less than 2.4 A. The 
Taco "00" family of wet rotor circulators are suitable for the PC705-2. The variable 
speed output must not be used on pumps which have a centrifugal switch. The 
PC705-2 has an internal overload protection fuse which is rated at 2.5 A 240 V (ac). 
This fuse is not field replaceable. Contact your sales representative for details on 
the return and repair procedures if this fuse is blown. 

Connect the black wire from the back of the control to the live (L) side of the 120 
V (ac) power source. Connect one of the wires from the variable speed injection 
pump to the blue wire from the back of the control. The other wire on the variable 
speed injection pump must be connected to the neutral (N) side of the 120 V (ac) 
power supply. Connect the green wire on the back of the control to ground. 

Ground
(green)

Injection Pump

(blue)

Live Power (L)

(black)

System Pump

(Red)

4

2

Boil

Sup

1

Com

3

Out

3

2

Sup

Out

1

Com

4

Boil

3

2

Sup Out

1

Com

4

Boil

Cable Entry

Hole for

mounting screw

Summary of Contents for PC705-2

Page 1: ...ng system the heat supplied to the building must equal the heat lost by the building The heat supplied to a building is proportional to the temperature of the water and the surface area of the heating element A small surface area such as baseboard radiators requires a higher water temperature than a larger surface area such as radiant floors The heat lost from a building is dependent on the outdoo...

Page 2: ...up the flue and reduced boiler jacket losses Differential An on off boiler must be operated with a differential in order to prevent short cycling When the supply water temperature drops below the bottom rail of the differential the boiler is turned on The boiler is then kept on until the supply water temperature rises above the top rail of the differential If the differential is too wide there can...

Page 3: ...hen all zones are turned on If one of these variables is unknown use Equation 1 or 2 to calculate the other variable 3 Compute Tb Ts Look up the flow ratios on Figure 2 4 The design injection flow rate for direct injection is calculated from Equation 3 If the injection flow rate is greater than 45 US GPM it may be necessary to use a 4 way mixing valve instead of a variable speed injection system 5...

Page 4: ...the injection pump SYSTEM PUMP OPERATION ThePC705 2hasaninternalsystempumpcontact ThiscontactturnsonwhenthePC705 2hasamixingdemandandisnotinaWWSD The system pump as well as the boiler pump may be controlled by this relay By providing proper flow in the boiler loop the boiler temperature can be accurately controlled based on the mixing load Equation1 System Flow Rate US GPM Design Heating Load Btu ...

Page 5: ... push the front cover onto the enclosure until it snaps into place The variable speed injection pump and system pump wiring terminates in the electrical box All other electri calwiringterminatesinthetwowiringchambersonthe control The wiring is roughed in to the electrical box prior to installation of the control BOILEROPERATION Boiler Sensor Installed WhilethePC705 2hasamixingdemand theboilersuppl...

Page 6: ...T T Zone 4 Zone 3 Zone 2 Zone 1 END SWITCH A Zone 4 Zone 3 Zone 2 Zone 1 Taco Zone Control ZVC404 EXP END SWITCH B T Boiler Pump Injection Pump Boiler Pump System Pump Injection Pump 120 V ac Outdoor Sensor Boiler Sensor Supply Sensor Priority Zone Switch set to ON DHW Tank T T T T POWER Zone 4 Zone 3 Zone 2 Zone 1 INPUT END SWITCH ZR X X ZC Zone 4 Zone 3 Zone 2 Zone 1 Taco Zone Control SR 506 EXP...

Page 7: ...3 Zone 2 Zone 1 Taco Zone Control SR 503 EXP Boiler Pump Boiler Pump Injection Pump Injection Pump DHW Tank POWER Zone 3 Zone 2 Zone 1 INPUT END SWITCH ZR X X ZC Zone 3 Zone 2 Zone 1 Taco Zone Control SR 503 EXP A Expansion Switch set to Master Mode Switch set to Normal Expansion Switch set to Slave Mode Switch set to Normal PC 705 2 PC 702 1 PC 700 2 DHW Tank POWER Zone 3 Zone 2 Zone 1 INPUT END ...

Page 8: ...on the Taco Zone Control Ensure the Mode switch on the Zone Control is set to Reset if boiler control is desired orNormalifboilerenableisdesired refertotheBoilerOperationsection Wiring the Sensors Do not apply power to these terminals as this will damage the control OutdoorSensor Connect the two wires from the Outdoor Sensor directly to the Com Out 1 and 3 terminals The Outdoor Sensor measures the...

Page 9: ...F 27 to 107 C The MIX MAX should be set to the maximum temperature allowed in the system loop There are many factors which may limit the allowable supply water temperature in a radiant floor heating slab a few are provided below Nowhere in the concrete should the temperature be maintained above 170 F 77 C The surface temperature of a radiant floor heating slab should normally not exceed 85 F 29 C ...

Page 10: ...mperature Press and release the Item button until the MIX TARGET elements are displayed Boiler Temperature Press and release the Item button until the BOIL element is displayed To view all control settings the Item button may be pressed and held while in the View Menu The contol will then scroll through all the adjustable items MIX Start Use the and buttons to set the desired mixing starting tempe...

Page 11: ...by 5 F 3 C per day If the outdoor temperature is near the WWSD temperature and the rooms are cold increase the MIX Start setting Testing the Sensors A good quality test meter capable of measuring up to 5 000 kΩ 1 kΩ 1000 Ω is required to measure the sensor resistance In addition to this the actual temperature must be measured with either a good quality digital thermometer or if a thermometer is no...

Page 12: ...aged to try to correct the interference by reorienting or relocating the receiving antenna relocating the receiver with respect to this control and or connecting the control to a different circuit from that to which the receiver is connected Do It Once Do It Right TACO INC 1160 Cranston Street Cranston RI 02920 Telephone 401 942 8000 Fax 401 942 2360 TACO Canada Ltd 6180 Ordan Drive Mississauga On...

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