T-MAX POWER BOARD PST05-0110 Installation Manual Download Page 2

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Tundra

Contents

Product Technical Specification.............02

Product Packing List..............................03

Mechanical Installation.........................06

Electrical Installation............................13

Maintenance..........................................23

Warranty Card.......................................25

The product is developed and produced by T-MAX, and the related patents are blow.

www.tmax.biz

Patents:US8,469,380;US9,656,609;US9,308,870;US9,688,205;US9,669,766

Summary of Contents for POWER BOARD PST05-0110

Page 1: ...ON GUIDE PRODUCT NUMBER PST05 0110 PST05 0130 APPLICATION Tundra Crew Max 2007 2018 Tundra Double Cab 2007 2018 TOOLS REQUIED 5mm Hex Key Wrench Allen wrench PST05 2010 PST05 2030 13mm Socket Spanner...

Page 2: ...03 Mechanical Installation 06 Electrical Installation 13 Maintenance 23 Warranty Card 25 Warranty Card 25 The product is developed and produced by T MAX and the related patents are blow 01 www tmax b...

Page 3: ...ight difference between the edge of power board and the vehicle door while board extending Both dimensions of forward and falling are theoretical which may vary due to uncertainties such as installati...

Page 4: ...List Board Assembly 2 Crew Max Crew Max Crew Max Crew Max Front Motor Linkage Left 1 6144100 1L Rear Motor Linkage Left 1 6144100 2L Front Motor Linkage Right 1 6144100 1R Rear Motor Linkage Right 1 6...

Page 5: ...1999 M8 30 Socket Cap Screw 8 GB T70 1 2000 M6 25 Rear Motor Linkage Right 1 Double Cab Rear Motor Linkage Left 1 Double Cab Magnet Wire Tie 25 GB T22344 2008 5 300 LED Lamp 4 6161100 4 8 Fuse 2 Wired...

Page 6: ...151 4 9 Controller Assembly 6144100 4 4ZJ l d Protection tube for high temperature and burning Four core waterproof plug Two core plug black Two core plug red Six core waterproof plug Positive Red Neg...

Page 7: ...A h i th i t th th t Installation position Installation Position On the Left Side As shown in the picture these are the two installation positions on the left side of the vehicle and the installation...

Page 8: ...Tundra Motor Linkage Installation Note Crew Max Note Crew Max From step 1 to step 3 Double Cab Step 4 p Hexagon Flange Bolt M8 30 07 www tmax biz...

Page 9: ...e 180 Located at the back of the vehicle Step 2 Use screw to fix the brake wire bracket underneath the brake wire Crew Max Step3 Take the left side of Crew Max installation as l th b lt i th h l t t t...

Page 10: ...he left side of Double Cab installation as an example Step4 Take the left side of Double Cab installation as an example screw the bolt in the hole to connect motor linkage with vehicle then tighten it...

Page 11: ...Tundra Crew Max Crew Max Symmetry of the front and rear motor linkage Double Cab Double Cab The same of front and rear motor linkage 10 motor linkage www tmax biz...

Page 12: ...tall the board and adjust the T nut to make the two end faces of the board reach to an appropriate Socket Cap Screw M6 25 of the board reach to an appropriate position Then use M6 25 socket cap screws...

Page 13: ...t loosen two bolts here Move the t2 motor linkage to extreme position in the direction of the arrow in the picture and retighten the bolts motor linkage to extreme position in the direction of the arr...

Page 14: ...onnect motor wire and LED lamp wire 2 Connect the control wire and arrange all function wires to the pointed positions Chassis on the right The instruction is mentioned for the LED type The installati...

Page 15: ...r Left Figure 1 Figure 2 upward view Left side gu e Figure 1 is the wire harness diagram and figure 2 is the installation diagram When install the wire harness make sure the four connectors are connec...

Page 16: ...ra M8 25 Hexagon Flange Bolt Controller Assembly Put the controller assembly into the bolt and then screw the hexagon flange bolt hexagon flange bolt and tighten it Tighten torque is 35Nm 15 www tmax...

Page 17: ...the beam as shown in the picture the motor wire plug extends to motors of linkage At least adjust the wire harness to make sure shown in the picture the motor wire plug extends to motors of linkage At...

Page 18: ...ill panel and A pillar panel in figure 1 Pull the white signal wire brown signal wire and power board switch wire into the vehicle through the rubber grommet on the left side of the vehicle in figure...

Page 19: ...to terminal A of magnetic inductor loosen the earthing st d D connect fork t pe terminal B to the earthing Stick the other end to the other side of vehicle door pillars Stick the magnets to the inner...

Page 20: ...Tundra Step 7 Sort out the wire harness and close the panels 19 www tmax biz...

Page 21: ...ed X and Y values that the different type of vehicle have as shown in the left picture Double cab 560mm 1550mm Connection of motor wire connector Step 9 Installation of motor wire Connect the connecto...

Page 22: ...e and Power board switch into the vehicle connection Step 10 Check out the Power board switch of controller to make sure it is off Insert back the fuse arrange the wire harness in order Check if all t...

Page 23: ...power board will automatically get back and stop working to avoid any impact when use the vehicle II Power board switch using method 1 P b d it h b tt t t ON A d t th ti th t ill t ti ll b k d t ki 1...

Page 24: ...when Electrical Malfunction Fault connection of motor cable recheck if all plugs are connected well Fault connection of door signal cable recheck the connection of cables according to the diagram door...

Page 25: ...ree warranty II Situations below will not offer free warranty 1 No warranty certificate 2 Fault caused by customer s misusing or Incorrect installation 3 Fault caused by none professional maintenance...

Page 26: ...oard could be fixed finally and checked regularly 11 How to exclude unexpected failures of power board The board couldn t activate when doors open and close Electrical fault the connection point and l...

Page 27: ...Produced by T MAX HANGZHOU TECHNOLOGY CO LTD www tmax biz...

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