T-Drill PLUS 115 CU Instruction Manual Download Page 48 | Manualshive

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SPARE PARTS LIST

48

Pos

Part No.

Name

Size/Type

Std./Manuf.

Qty

1

4700094

Upper jaw

1

2

3700097

Lever

1

3

3700099

Lower jaw assembly

1

4

4700095

Retention knob

1

5

4700098

Tip

2

6

4090094

Roll

2

7

9026113

Pressure spring

Ø1/Ø6x20 DIN2098,

SS2387-2 & SF-TF

Lesjöfors Springs

1

8

9016303

Set screw

M6x8 12.9

DIN 916

1

9

9018027

Parallel pin

Ø8m6x45

DIN 6325

1

10

9018039

Parallel pin

Ø8m6x20

DIN 6325

3

11

9013041

Self-locking nut

M10

DIN 985

1

12

9028013

Handle

No 6 muovi

(2993990)

2

13

4700169

Sticker

This side up

1

15.9 DIMPLER 5700091 B

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Summary of Contents for PLUS 115 CU

Page 1: ...S 80 INSTRUCTION MANUAL SPARE PARTS LIST PORTABLE COLLARING SYSTEM FOR COPPER TUBE BRANCHING PLUS 115 CU...

Page 2: ...ritten permission of T DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention The accuracy of the in formation has been carefully checked during...

Page 3: ...ment and attachment of the T 65 connecting cord 15 9 PLUS 115 Collaring process 16 9 1 Using the T 65 16 9 2 Collaring head adjustment 20 9 3 Using PLUS 115 22 9 4 Fine adjustment of the collaring too...

Page 4: ...700131 A 52 15 12 Gauge 5700082 A 54 15 13 Collaring head 2 2 5700067 B 56 15 14 Collaring head 3 4 5700075 B 58 15 15 Clamps 2290159 60 15 16 T Drill T 65 collaring machine EU 5330722 61 15 17 T Dril...

Page 5: ...taken LDANGER Will or may cause a serious accident or death if the right precautionary measures have not been taken This instruction manual includes instructions for set up operation and maintenance...

Page 6: ...inflammations 2 GENERAL SAFETY INSTRUCTIONS Read all the instructions before using the machine Know your power tool Read the instruction manual carefully Learn to know your own skill and limitations a...

Page 7: ...instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by authorized service workshop Inspect extension cords periodically and replace...

Page 8: ...t to leave your fingers between the machine and the tube When handling the tools be careful with the cutting blades Use protective gloves A falling machine or tool may damage your feet Use protective...

Page 9: ...s that apply to all power tools as well as the capabilities and limitations of this device in particular The PLUS 115 must be used with the T DRILL T 65 grounded tool supplied with a three prong plug...

Page 10: ...on the accessories between 65 kg and 75 kg PLUS 115 cu transport boxes and top shelf Storage Storing of T Drill machines and tools Clean machines tools and parts from lubricant chips and other debris...

Page 11: ...slow speed turn the selector knob 180 When the selector is as shown in the picture the slow speed is switched on Slow speed I is used for forming of the outlet and trimming High speed II is for drill...

Page 12: ...S OF THE PLUS 115 1 2 3 4 5 6 7 8 9 10 11 1 Leadscrew 2 Gear 3 Base plate assembly 4 Locking lever 5 Pilot hole drill 6 Tilt rod 7 Gauge 8 Dimpler 9 Brush for lubricant 10 Tools 11 Transport boxes The...

Page 13: ...commends use of T DRILL lubricant The lubricant should be applied generously 1 To the cutting edges of the drill before each drilling 2 To the forming pins before each collaring operation Use safety g...

Page 14: ...is identified from the hole drilled into it Snap ring pliers are needed to do this 2 Using the hex key provided replace the tube support with the tilt rod assembly When changing to the tilt rod assemb...

Page 15: ...ing cord 2 1 The American type of connecting cord Detachment of the cord 1 Turn the nut of the cord 1 2 turn to the left in order to loosen the cord 2 Draw the cord out of the power unit Attachment of...

Page 16: ...ase plate For 4 collars the ring clamps must be mounted into the outer groove The clamps can be assembled to the base plate in two different ways 2 Clamp the base plate assembly over the collaring are...

Page 17: ...the indicator on the rod assembly Loosen the hex screw on the indicator to adjust its position 7 Chuck the pilot hole drill The drill is covered by a leather sleeve to prevent injury because of the s...

Page 18: ...in position II and the feed mechanism lever is in OFF position NOTE Place the T 65 cord in the same direction as the orange locking levers 11 Drill the pilot hole When you have reached the depth adjus...

Page 19: ...ng the pilot hole drill always use the leather cover to prevent injury 13 Place the PLUS 115 unit atop the base plate assembly so that the locking pins underneath the unit match the four holes in the...

Page 20: ...branch tube 2 Hold the collaring head in your left hand 3 Rotate the middle shaft with your right hand counter clockwise as far as it will go 4 Using the 4 mm hex wrench loosen the set screws on the...

Page 21: ...ockwise direction enough so that they lock on the gauge 7 Now with your right hand turn the cover plate clockwise so that the forming pins touch both gauge jaws 8 While maintaining tension on the cove...

Page 22: ...ower to the collaring start position by rotating the adapter counter clockwise by hand 3 Before engaging the lead screw it must be rotated to the full length by hand Engage the lead screw onto the col...

Page 23: ...er with the collaring head from the PLUS 115 unit Remove the PLUS 115 unit from the base plate by turning the orange locking lever for 90 to the right Loosen the locking levers of the ring clamp open...

Page 24: ...relative to the cylindrical cover clockwise counter clockwise to increase and decrease the diameter of adjustment respectively One notch on the cover plate equals to 0 5mm 0 02 on the forming pin span...

Page 25: ...d of the lead screw and put the 14 mm hex wrench through the hole of the lead screw and into the screw at the end of the collaring head 4 Turn the hex wrench counter clockwise four rounds and then tap...

Page 26: ...INSTRUCTION MANUAL 26 10 PLUS 115 PILOT HOLE DRILL BLADE INSTALLATION 1 The clearance edge of the blade has to be on the same level with the drill body surface...

Page 27: ...ty chart for M tubing M Run tube size 2 3 4 6 8 Nominal branch size 2 2 3 4 Capacity chart for L tubing L Run tube size 2 3 4 6 8 Nominal branch size 2 2 3 4 Capacity chart for K tubing K Run tube siz...

Page 28: ...used 1 Run tube 2 Branch A Pilot hole size Run pipe O D NS inch Run pipe O D mm Branch pipe I D NS inch Branch pipe I D mm Pilot hole mm 2 54 2 54 37 2 1 2 64 2 54 37 2 1 2 64 46 3 76 1 2 54 37 2 1 2...

Page 29: ...nch Run pipe O D mm Branch pipe I D NS inch Branch pipe I D mm Pilot hole mm 6 159 2 54 37 2 1 2 64 46 3 76 1 56 3 1 2 88 9 66 4 108 80 8 219 2 54 37 2 1 2 64 46 3 76 1 56 3 1 2 88 9 66 4 108 80 10 26...

Page 30: ...in question In no event shall the Customer have a right to return any Product without the prior written consent of T Drill The Customer acknowledges and agrees that the provisions of this warranty co...

Page 31: ...E OR AVAILABILITY STOPPAGE OF OTHER WORK OR IMPAIRMENT OF OTHER ASSETS ARISING OUT OF BREACH OR FAILURE OF EXPRESS OR IMPLIED WARRANTIES BREACH OF CONTRACT MISREPRESENTATION NEGLIGENCE STRICT LIABILIT...

Page 32: ...Part No Name Size Type Std Manuf Qty 1 3500903 Clamp frame 2 2 3500904 Fastening plate 2 3 9214010 Screw M8 x 25 8 8 DIN7984 8 4 9016007 Set screw M8 x 8 12 9 DIN913 4 5 4280104 Clamp holder pin 4 6...

Page 33: ...TEE FORMING MACHINE 33 PLUS 115 15 SPARE PARTS LIST PLUS 115 FOR COPPER...

Page 34: ...rt box Cu 1 4 5700315 Transport box Cu 1 5 5290206 Locking Lever 2 6 5700008 Base plate assembly 1 7 9011602 Paint brush koko 10 11 1 8 5700091 Dimpler 1 9 5700163 Pilot hole drill 1 10 5700131 Tilt r...

Page 35: ...TEE FORMING MACHINE 35 PLUS 115 15 1 PLUS 115 FOR COPPER EU 5700313 2 1 5 6 5 9 10 4 3 11 8 7 9...

Page 36: ...r 2 6 5700008 Base plate assembly 1 7 9011602 Paint brush koko 10 11 1 8 5700091 Dimpler 1 9 5700163 Pilot hole drill 1 10 5700131 Tilt rod 1 11 5700082 Gauge 1 12 5700328 Tool set 1 13 5300134 Lubric...

Page 37: ...TEE FORMING MACHINE 37 PLUS 115 15 2 PLUS 115 FOR COPPER USA 5700312...

Page 38: ...ove ball bearing 20 47x14 6204 2RS 2 13 9032408 Nilos ring 140 175 61828 JV 2 14 9018707 Parallel key 3x3x14 C45K PKR SMS2306 1 15 9024119 Roller chain 1 2 08 B 1 Wipperman 462 DIN 8187 1 16 9024120 C...

Page 39: ...TEE FORMING MACHINE 39 PLUS 115 15 3 GEAR 5700307 8 10 20 11 13 17 12 9 7 6 18 23 21 14 4 1 2 22 Ruuvilukite Konekilpi liimataan Sikabond 500 Ruuvilukite 15 16 5 19 3 Ruuvilukite Ruuvilukite...

Page 40: ...ty 1 4700062 Leadscrew 1 2 3700063 Cover 1 3 4700064 Bushing 1 4 4700065 Nut 1 5 4700066 Limiter nut 1 6 9014079 Socket head cap screw M6x8 8 8 DIN 7984 4 7 9016004 Set screw M6x6 12 9 DIN 913 1 8 902...

Page 41: ...TEE FORMING MACHINE 41 PLUS 115 1 2 3 5 8 7 4 6 9 15 4 LEAD SCREW 5700309...

Page 42: ...Part No Name Size Type Std Manuf Qty 1 5330774 Metal case 1 2 6700314 Sticker Harmaa T DRILL PLUS 115 Cu 1 3 1700144 Palette 2 1 4 6700201 Clamp box PLUS 100 1 5 3700137 Foam coating 1 15 5 TRANSPORT...

Page 43: ...TEE FORMING MACHINE 43 PLUS 115 15 6 TRANSPORT BOX 1 5700315 Pos Part No Name Size Type Std Manuf Qty 1 5330774 Metal case 1 2 6700314 Sticker Harmaa T DRILL PLUS 115 Cu 1 3 1700143 Palette 1 1 1 2 3...

Page 44: ...15 7 LOCKING LEVER 5290206 A Pos Part No Name Size Type Std Manuf Qty 1 3290200 Lock body 1 2 4290203 Pusher 1 3 4290201 Pivot pin 1 4 4290202 Handle 1 5 4290204 Shaft 1 6 9019002 Retaining ring 10x1...

Page 45: ...LUS 115 15 13 TOOL SET 5700317 Pos Part No Name Size Type Std Manuf Qty 1 9051010 Allen key SW 14 DIN 911 1 2 9051014 Hexagon socket screw driver SW 4 L 150 1 3 9051017 Hexagon socket screw driver SW...

Page 46: ...014028 Socket head cap screw M6x12 8 8 DIN 912 8 20 9016302 Set screw M5x10 12 9 DIN 916 4 21 9016101 Set screw M4x5 12 9 DIN 914 1 22 9019002 Retaining ring 10x1 DIN 471 Bl1 2 23 9018076 Parallel pin...

Page 47: ...9 12 10 9 22 1 20 11 30 37 22 23 35 24 2 21 8 27 31 7 24 32 14 15 5 4 26 33 34 19 25 3 Pos Part No Name Size Type Std Manuf Qty 34 9028065 Spring plunger M6x16 ter s 5 8 16 06008 4 35 9028081 Fixing l...

Page 48: ...0098 Tip 2 6 4090094 Roll 2 7 9026113 Pressure spring 1 6x20 DIN2098 SS2387 2 SF TF Lesj fors Springs 1 8 9016303 Set screw M6x8 12 9 DIN 916 1 9 9018027 Parallel pin 8m6x45 DIN 6325 1 10 9018039 Para...

Page 49: ...TEE FORMING MACHINE 49 PLUS 115 15 9 DIMPLER 5700091 B 8 3 11 5 4 1 6 10 2 9 12 7 13...

Page 50: ...rt No Name Size Type Std Manuf Qty 1 3700115 Drill body 1 2 3700160 Blade 1 3 9014090 Socket head cap screw M6x12 8 8 DIN 7984 3 4 9018070 Parallel pin 4m6x10 DIN 6325 2 5 4700007 Drill cover 1 15 10...

Page 51: ...TEE FORMING MACHINE 51 PLUS 115 15 10 PILOT HOLE DRILL 5700163 A 1 3 2 5 4...

Page 52: ...le plate 1 1 2 3700133 Angle plate 2 1 3 4700034 Bar 2 4 4700035 Adjusting piece 1 5 9016004 Set screw M6x6 12 9 DIN 913 4 6 9014090 Socket head cap screw M6x12 8 8 DIN 7984 1 7 4700147 Depth scale 1...

Page 53: ...TEE FORMING MACHINE 53 PLUS 115 15 11TILT ROD 5700131 A 6 7 3 5 8 2 1 4 8...

Page 54: ...o Name Size Type Std Manuf Qty 1 4700089 Gauge body 1 2 4700085 Sliding jaw 1 3 4700086 Fastening piece 1 4 9018075 Parallel pin 4m6x12 DIN 6325 1 5 9019001 Retaining ring 8x0 8 DIN 471 Bl1 1 6 470010...

Page 55: ...TEE FORMING MACHINE 55 PLUS 115 15 12 GAUGE 5700082 A 6 3 4 1 2 5...

Page 56: ...um 1 5 3700071 Bottom cover 1 6 3700072 Disk 1 7 4700073 Screw 2 8 4700074 Releasing screw 1 9 4700090 Key 4 10 9018049 Parallel pin 4m6x16 DIN 6325 1 11 9018080 Parallel pin 12m6x60 DIN 6325 1 12 901...

Page 57: ...TEE FORMING MACHINE 57 PLUS 115 2 15 14 3 1 8 13 9 4 5 12 10 7 11 6 15 13 COLLARING HEAD 2 2 5700067 B...

Page 58: ...e drum 1 5 3700071 Bottom cover 1 6 3700072 Disk 1 7 4700073 Screw 2 8 4700074 Releasing screw 1 9 4700090 Key 4 10 9018049 Parallel pin 4m6x16 DIN 6325 1 11 9018080 Parallel pin 12m6x60 DIN 6325 1 12...

Page 59: ...TEE FORMING MACHINE 59 PLUS 115 2 8 1 13 9 14 3 15 4 10 7 6 11 5 12 15 14 COLLARING HEAD 3 4 5700075 B...

Page 60: ...0195 Ring Clamps NS 3 4290196 Ring Clamps NS 4 4290199 Ring Clamps NS 6 4290240 Ring Clamps NS 8 4290170 Ring Clamps 73 0 4290173 Ring Clamps 88 9 4290176 Ring Clamps 114 3 4290178 Ring Clamps 141 3 4...

Page 61: ...e Qty 1 5330158 5330160 Power Unit Power Unit 120 V USA 230 V Europe 1 2 5330154 T 65 Tee Forming Unit 1 3 6330680 Adapter PUR 1 4 3330032 Tube Support 1 5 9114027 Socket head cap screw 2 6 6330674 63...

Page 62: ...300056 Chuck ring 1 13 4300055 Chuck spring 1 14 4540069 Shaft 1 15 4300054 Chuck pin 2 16 3540045 Selector gear 1 17 9026146 Pressure spring 0 4 2 0x10 6 SS2387 Lesj fors Springs 2 18 9018089 Paralle...

Page 63: ...COLLARING MACHINE 63 T 65CU 15 18 THE T 65 TEE FORMING UNIT 18 6 17 9 14 5 16 4 1 7 3 15 2 21 18 23 20 19 8 10 17 9 11 23 12 13 24 7 15...

Page 64: ...the technical file Juha Murtom ki Ampujantie 32 FIN 66400 LAIHIA FINLAND Confirms that the manually operated accessory T DRILL PLUS115 type code 7006 together with the T DRILL T 65 pipe collaring mac...

Page 65: ...tomatic tube cutting machine for chipless tube cutting from coil and straight lengths Automatic cut length setting tube diameters 4 76 22 mm TCC 28 Transportable manually operated cutting ma chine wit...

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