Systema INFRA 12 ES 45 Installation, Use And Maintenance Instruction Manual Download Page 39 | Manualshive

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39

4

SYSTEMA S.p.A.

INFRA ES rev. 02GBEN13112018

INSTALLATION

Fig. 4.24 wall exhaust (slope outwards facilitates venting of any condensate that forms at the start)

SLOPE

4.4.3 Wall exhaust pipes

Fig. 4.25 Collective exhaust

Ambient air to eliminate

condensation on the flue

pipe

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Summary of Contents for INFRA 12 ES 45

Page 1: ...8 INFRA ES GAS TIGHT MODULES WITH RADIANT TUBES Standard models INFRA 6 ES 28 INFRA 6 ES 35 INFRA 9 ES 45 INFRA 9 ES 53 INFRA 12 ES 45 INFRA 12 ES 60 INFRA 15 ES 60 Recirculation models INFRA 9 ES R 4...

Page 2: ...1 2015 DANGER In this manual the word DANGER combined with the symbol shown to the side indicates a danger with a high level of risk which if not avoided will result in death or serious injury WARNING...

Page 3: ...EQUIPMENT 29 4 3 APPLIANCE INSTALLATION AND ASSEMBLY 30 4 4 EXHAUST AND INTAKE PIPES 37 4 4 1 Roof coaxial exhaust and intake pipes 37 4 4 2 Roof coaxial exhaust and intake pipes 38 4 4 3 Wall exhaus...

Page 4: ...ST IGNITION 61 7 2 1 Checking of gas pressure at the burner inlet 61 7 2 2 Checking gas pressure at the gas valve outlet 61 7 3 ADJUSTING THE RECIRCULATING DAMPER ES R MODELS ONLY 63 7 4 OUTPUT MEASUR...

Page 5: ...maintenance are the sole responsibility for the relative competences of the designer the installer and of the user It is forbidden to distribute this product in the country where the appliance is ins...

Page 6: ...place objects on top of the appliance or to insert them through the exhaust pipes for combustion and intake of combustion air products It is forbidden to touch the exhaust pipe of the combustion prod...

Page 7: ...aid of appropriate equipment and or protections Use protective gloves helmets and safety footwear for handling of the reflec tive hoods and exchanger pipes NCV unit of measurement MJ m Lower calorifi...

Page 8: ...urface with the purpose of reflecting down the thermal radiation emitted by the pipe itself This surface can also be equipped with rock wool insulation on top version called RBT Control of efficient c...

Page 9: ...ssure switch calibra tion Pa 60 60 60 60 60 60 60 60 60 Extractor power W 100 100 100 180 180 100 180 180 180 Extractor fan mm 133 133 145 170 170 145 170 170 170 Gas attachment female inches 1 2 1 2...

Page 10: ...hoods excluding BLULINE models irradiation factor at the nominal thermal output RFnom irradiation factor at the minimum thermal output RFmin N A N A N A Electrical auxiliary consumption At nominal the...

Page 11: ...ctor at the minimum thermal output RFmin N A N A N A Irradiation factor isolated RBT hoods excluding BLULINE models irradiation factor at the nominal thermal output RFnom irradiation factor at the min...

Page 12: ...actor at the minimum thermal output RFmin N A N A N A Irradiation factor isolated RBT hoods excluding BLULINE models irradiation factor at the nominal thermal output RFnom irradiation factor at the mi...

Page 13: ...X X Control equipment 00CEAP0779 X X X X X X X X X X component present in the equipment GAS VALVE TECHNICAL SPECIFICATIONS Code 00CLEV0537 Power supply 220 240 V 50 60 Hz Electric protection degree IP...

Page 14: ...h this number the manufacturer can precisely identify the model and all the technical data for the product in case of requests for assistance A warning label is located on the outside All labels must...

Page 15: ...page 17 to page 25 to indicate the side of the fan the burner the elbow and the ends to be coupled Fig 3 5 Dimensions of burner extractor models ES 6 ES 9 Fig 3 4 Labels positioned on the ends of the...

Page 16: ...16 3 SYSTEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS Fig 3 6 Dimensions of burner extractor models ES 12 ES 15 INFRA 12 ES 45 INFRA 15 ES 60 INFRA 12 ES 60 INFRA 12 ES 60 BL INFRA 12 ES R 45...

Page 17: ...2 2 2 6 01CNCI0071 Stainless steel reflecting hood 2 2 01CNCA0078 Aluminised steel reflecting hood 2 7 01CNMO0286 Spring with eyelets length 500 mm 3 3 3 8 01CLCU0153 Elbow 102 180 moulded 1 1 1 9 01...

Page 18: ...TEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 6 COMPONENTS INFRA 9 ES 45 Fig 3 8 For a description of the components see tab 3 7 on p 21 Type A Sticker blue Type B Sticker red Type C Sticker...

Page 19: ...STEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 7 COMPONENTS INFRA 9 ES 53 STANDARD AND BLULINE Fig 3 9 For a description of the components see tab 3 7 on p 21 Type A Sticker blue Type B Stic...

Page 20: ...v 02GBEN13112018 SPECIFICATIONS 3 8 COMPONENTS INFRA 9 ES R 45 Fig 3 10 For a description of the components see tab 3 7 on p 21 See also fig 3 11 pag 21 Type A Sticker blue Type B Sticker red Type C S...

Page 21: ...NST3009 Support bracket 4 4 4 4 13 01CBTU0637 Aluminium steel exchanger tube 102X1 5mm len gth 5800 mm with 1 spiral turbulator 1 01CBTU0632 Aluminium steel exchanger tube 102X1 5mm len gth 5800 mm wi...

Page 22: ...22 3 SYSTEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 9 COMPONENTS INFRA 12 ES 45 Fig 3 12 For a description of the components see tab 3 8 on p 26 Type A Sticker blue Type B Sticker red...

Page 23: ...NFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 10 COMPONENTS INFRA 12 ES 60 STANDARD AND BLULINE Fig 3 13 For a description of the components see tab 3 8 on p 26 Type A Sticker blue Type B Sticker red Ty...

Page 24: ...NFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 11 COMPONENTS INFRA 12 ES R 45 Fig 3 14 For a description of the components see tab 3 8 on p 26 Vane turbulator See also fig 3 11 pag 21 Type A Sticker blue...

Page 25: ...02GBEN13112018 SPECIFICATIONS 3 12 COMPONENTS INFRA 15 ES 60 Fig 3 15 For a description of the components see tab 3 8 on p 26 Type A Sticker blue Type B Sticker red Type V sticker green Couple the two...

Page 26: ...self tapping screw 6 3x19 mm 18 18 18 18 24 10 01CBTU0631 Aluminiumsteelexchangertube 102X1 5mm length 5800 mm 2 1 1 2 2 11 01CLCU0153 Elbow 102 180 moulded 1 1 1 1 1 12 01CNST3009 Support bracket 5...

Page 27: ...CNSE1060 7 Red signal light 00CESP0533 22 Air damper support 01CNPA2525 8 Green signal light 00CESP0534 23 a Hood clamp bracket standard 01CNRC0844 9 Screw 00CNVI1046 23 b Hood clamp bracket with reci...

Page 28: ...ION AND DETECTION ELECTRODE Fig 3 17 Electrode position 3 15 NOZZLE POSITION Fig 3 18 Nozzle position Fig 3 19 Support bracket Fig 3 20 RBT hood with upper insulation OPTIONAL 3 16 TYPES OF REFLECTIVE...

Page 29: ...ight All operations for lifting and transporting materials must be carried out by expert and informed personnel regarding the operating procedures of the intervention and the prevention and protection...

Page 30: ...n thus provide chains with a length to allow oscillations The attachment of the appliance must always be per formed with chains separated from each other Tab 4 1 Fig 4 3 Ceiling connection of the appl...

Page 31: ...s divided into 4 coupling points instead of 6 8 10 12 points according to the model Important Analyse the structure on which to fix the appliance considering possible in depth analysis li aising with...

Page 32: ...ES 60 INFRA 12 ES 60 BL INFRA 12 ES R 45 INFRA 15 ES 60 1 3 2 4 3 4 4 5 5 5 6 6 Peso kg 82 5 139 45 140 5 53 141 5 176 45 177 5 60 178 5 209 5 Peso RBT kg 101 5 167 5 45 169 53 170 214 45 215 5 60 216...

Page 33: ...Burner pipe 2 Extractor pipe Fig 4 8 PHASE 3 4 Fit the burner and extractor according to the model as shown below Secure the burner to the end of the supply pipe and fix the extractor to the return p...

Page 34: ...sitioned brackets as shown in fig 4 7 on page 32 For models INFRA 9 ES 53 INFRA 9 ES 53 BL INFRA 12 ES 60 INFRA 12 ES 60 BL INFRA 15 ES 60 Secure the burner to the end of the supply pipe and fix the e...

Page 35: ...for high temperatures inside the two couplings on the burner and on the extractor see fig 4 14 7 Insert the pipe into the appropriate couplings Fig 4 15 and fix it with the two self tapping screws su...

Page 36: ...ner with the hole present in the centre of the parabola fig 4 18 11 Secure the already pre arranged nut to the first reflective parabola 12 Position the remaining reflective parabolas after removing a...

Page 37: ...oth the stainless steel rigid tube and the aluminium rigid tube the latter with a minimum thickness of 1 5 mm can be used To avoid any problems due to the relative displacements between the burner and...

Page 38: ...fully operational fig 4 22 SLOPE 4 4 2 Roof coaxial exhaust and intake pipes 1 Insert the coaxial tube into the splitter and then attach it to the terminal 2 Connect the exhaust pipe on the connection...

Page 39: ...EN13112018 INSTALLATION Fig 4 24 wall exhaust slope outwards facilitates venting of any condensate that forms at the start SLOPE 4 4 3 Wall exhaust pipes Fig 4 25 Collective exhaust Ambient air to eli...

Page 40: ...ragraph 4 4 5 4 Attention for B type applications ensure suitably ventilated rooms MODEL L MAX m Infra 6 ES 15 Infra 9 ES 13 Infra 12 ES 13 Infra 15 ES 13 Paragraph 4 4 5 3 Attention for B type applic...

Page 41: ...luded in 00CNTE0442 2 5 Flexible stainless steel female con nector rigid pipe 100 mm 00CNGI2542 3 6 Single walled stainless steel hose for 100 mm air ducts 00CNTU0543 Ml 7 Stainless steel smooth doubl...

Page 42: ...00 mm 00CNTU0542 Ml 7 Flexible stainless steel male con nector rigid pipe 100 mm 00CNGI2541 1 4 Wall fumes terminal 100 mm with caps 00CNTE0444 1 POS DESCRIPTION CODE Q TY 1 Stainless steel smooth dou...

Page 43: ...0CNTE0442 1 3 Lead flashing Included in 00CNTE0442 1 4 Hole cover cap Included in 00CNTE0442 1 5 Flexible stainless steel female con nector rigid pipe 100 mm 00CNGI2542 1 6 Single walled stainless ste...

Page 44: ...in 00CNKI2515 1 6 Flexible stainless steel female connec tor rigid female tube 100 mm 00CNGI2542 3 7 Single wall stainless steel hose for 100 mm air ducts 00CNTU0543 Ml 8 Stainless steel smooth doubl...

Page 45: ...stainless steel hose for 100 mm air ducts 00CNTU0543 Ml 6 Double walled smooth internal stainless steel hose 100 mm 00CNTU0542 Ml 3 Splitter Compreso in 00CNKI2514 1 7 Flexible stainless steel male co...

Page 46: ...tion of the appli ance oscillations due to expansions WARNING Carry out the leak test according to the regulations in force before commissioning the gas supply system Fig 5 1 Connection to the main pi...

Page 47: ...eck the possible pressure difference upstream and downstream For correct installation proceed as follows For natural gas 1 Install a pressure stabiliser and a pressure gauge with 0 60 mbar scale 0 06...

Page 48: ...een 5 Not used J5 Solenoid valve 6 Earth yellow green 7 Not used 8 Valve phase brown 9 Neutral valves light blue J6 Pressure switch 10 NC Normally closed 11 C common 12 NO normally open J7 Remote on b...

Page 49: ...URE The air differential pressure switch C1 is connected with a silicone tube that detects the vacuum created by the fan The other pressure switch pressure in stead detects the pressure Electrical con...

Page 50: ...side the appliance c Position the ambient temperature probe at ap proximately 1 80 meters from the ground in an area where the probe globe probe can be di rectly struck by the infra red radiations of...

Page 51: ...e power supply cable 5x1 5 mm2 6 Globothermostat probe 7 2x1 5 mm mm2 section probe connection cable to be fitted in a channel separated by power cables ATTENTION For lengths exce eding 10 meters it i...

Page 52: ...el for 1 Infra module detail of connections Important Observe polarity incorrect connection can cause the control unit to break Fig 6 8 Diagram electrical modifi cation 230V PHASE PHASE 230V PHASE NEU...

Page 53: ...ctrical connection to the CE A panel for 2 Infra modules Important Observe polarity incorrect connection can cause the control unit to break LEGENDA L1 Phase Earth N Neutral T2 Not used B4 Lock light...

Page 54: ...lectrical connection to the CE A panel for 4 Infra modules Important Observe polarity incorrect connection can cause the control unit to break TERMINAL BOARD INTERNAL 1 TERMINAL BOARD INTERNAL 4 TERMI...

Page 55: ...omune Sonda di temperatura 20 P Collegamento Sonda di temperatura LEGEND L1 Phase Earth N Neutral T2 Not used B4 Lock light S3 Not used Fig 6 11 Detail of electrical connection to the SLIM panel for 3...

Page 56: ...common terminal of the thermostat probe input 7 INET series electrical panel see fig 6 14 p 58 8 Electrical power supply the line must be adequately protected with adequate capacity circuit breaker 9...

Page 57: ...INET Example of a 4 zone heating system with INFRA ES controlled by INET INET cod 00CECR2678 00CECR2679 ZONE 1 ZONE 1 INFRA ES no 1 INFRA ES no 1 INFRA ES no 1 INFRA ES no 1 INFRA ES no 9 INFRA ES no...

Page 58: ...ion diagram of combustion unit and INET network controller panel with 2 to 16 units LEGEND INET CONNECTIONS all models 1 2 Power supply 230 Vac 50 60Hz 3 4 Alarm relay 3 1 A 250 Vac only prepared mode...

Page 59: ...rk interface The network controller recognises the remote control units from the number with which they are coded so be careful not to assign the same number to two or several remote control units in...

Page 60: ...e paragraph 6 6 then insert the INET interface card instead of the J1 wander plug Legend Infra connections with interface card for Inet 1 Power supply 230 Vac 50 60Hz 2 Neutral power supply 230 Vac 50...

Page 61: ...ig 7 1 p 62 and connect a pressure gauge 2 Check and or adjust the inlet pressure as indicated in tab 7 1 page 62 and in the plate data 3 At the end of the procedure remove the pressure gauge and repl...

Page 62: ...bar 20 20 20 20 20 20 20 20 20 Butane G30 mbar 28 30 28 30 28 30 28 30 28 30 28 30 28 30 28 30 28 30 Propane G31 mbar 37 37 37 37 37 37 37 37 37 NOZZLE DIAMETER Natural gas G20 mm 5 5 6 6 5 6 5 6 7 7...

Page 63: ...ER ES R MODELS ONLY Adjust the position of the recirculation damper Fig 7 2 using the screw on the burner connection the cut on the screw head indi cates the position of the damper Fig 7 2 Adjustment...

Page 64: ...the recovery systems it involves a non in sulated metal fume duct located inside the environment see fig 7 4 which gi ves heat to the environment both by con vection and by irradiation If the concent...

Page 65: ...on analysis reflect those in data plate or the values given in table 7 1 page 62 To adjust the air damper proceed as follows 1 Make sure that the burner is off and then discon nect it electrically 2 R...

Page 66: ...o reflect those in table 7 1 on page 62 For performance measurement refer to paragraph 7 4 p 64 Fig 7 9 Tab 7 2 Fig 7 8 MODEL DAMPER POSITION AIR standard calibration point C fig 7 9 INFRA 6 ES 28 3 I...

Page 67: ...inside of the torch making sure that it does not damage the electrodes of ignition and flame detection located in the head of the torch itself and the corresponding cables 4 Replace with the nozzle c...

Page 68: ...s pressure of the natural gas to the nozzle is too high d bring it to the plate value Fume extractor fails to start a no current a check the position of the switches on the control panels and on the g...

Page 69: ...nship without limitation breakages occurring during transportation non compliance of the system with the local laws and regulations in force failure to comply with the installation specifications indi...

Page 70: ...he appropriate spaces 9 5 RESPONSIBILITY The customer exempts the supplier from any liability for any accidents or damage that could occur to the machines or to the systems during operation The suppli...

Page 71: ...All dismantling operations must be carried out with the system switched off disconnected from the electricity and gas supply before any dismantling operation disconnect the power supply by opening the...

Page 72: ...n 3 Loreggia C A P 35010 PADOVA ITALIA Tel 39 049 9355663 multiple lines export systema it www systema it In order to improve the quality of its products Systema S p A reserves the right to modify its...

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