14. Brake System
14-9
Brake Disk
Inspection
Visually check the brake disk for wear or break.
Measure the thickness of the disk at several
places. Replace the disk if it has exceeded the
service limit.
Allowable limit:
Front brake disk 2.5 mm
Rear brake disk
3.5 mm
Remove the brake disk from wheel.
Check the disk for deformation and bend.
Allowable limit: 0.30 mm
Caution
The dirty brake lining or disk will reduce
the brake performance.
Brake lining includes the asbestos
ingredient, cannot use the air-gun to clean
it. The operator should wear a mask and
glove, and use vacuum cleaner clean it.
Master Cylinder
Master Cylinder Removal
Caution
Do not let other substance enter into the
cylinder.
Caution
The whole set of master cylinder, piston, spring,
diaphragm and circlip should be replaced as a
set.
Remove the handlebar covers.
Remove the leads of brake light switch.
Drain out the brake fluid.
Remove the brake lever from the brake master
cylinder.
Remove the brake hose.
Remove the master cylinder bolts and the master
cylinder.
Brake disk
2 bolts
Micrometer
To this chapter contents
Brake switch
Brake hose
Summary of Contents for MAXSYM 400i
Page 23: ...1 General Information 1 18 NOTE To this chapter contents...
Page 75: ...4 Fuel Injection System 4 30 EFi System Circuit To this chapter contents...
Page 104: ...4 Fuel Injection System 4 59...
Page 109: ...5 ENGINE REMOVAL 5 5...
Page 132: ...7 Cylinder Piston 7 7...
Page 136: ...7 Cylinder Piston 7 11 NOTE To this chapter contents...
Page 171: ...11 Crankshaft Crankcase 11 8 NOTE To this chapter contents...
Page 183: ...12 Cooling System 12 12 NOTE To this chapter contents...
Page 199: ...13 Body Cover 13 16 NOTE To this chapter contents...
Page 219: ...14 Brake System 14 20 NOTE...
Page 231: ...14 Brake System 14 12 NOTE To this chapter contents...
Page 253: ...17 Electrical System 17 5 Fuse Fuse circuit diagram To this chapter contents...
Page 270: ...17 Electrical System 17 22 NOTE To this chapter contents...
Page 271: ...18 Wiring Diagram 18 1 18 Homepage Contents...
Page 272: ...18 Wiring Diagram 18 2...
Page 273: ...18 Wiring Diagram 18 3...
Page 274: ...18 Wiring Diagram 18 4 NOTE Homepage Contents...