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TTP 5000 Series Kiosk Printer Sub-system — Service Manual

Edition B, May 97

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Summary of Contents for TTP 5000

Page 1: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Publ No 38 1151 00 Ed B...

Page 2: ...OMAKON AB 1997 All rights reserved Reproduction in whole or in parts is prohibited without written consent of the copyright owner We have taken great care to ensure that the information in this manual...

Page 3: ...6 6 Communications interface 11 2 6 7 Power supply 13 3 MAINTENANCE 14 3 1 Fault finding 14 3 2 Parts removal and replacement 16 3 2 1 Control board connectors 16 3 2 2 Separating the upper and lower...

Page 4: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 2 5 DRAWINGS 33 5 1 1 TTP 5000 control board SWC 492 000 35 5 1 2 TTP 5100 control board 728 001 002 and 003 47...

Page 5: ...t found in the manual edition at your disposal please consult one of our offices for information 1 3 Safety precautions Handling the printer in a safe way requires that you keep your fingers away from...

Page 6: ...nging requires an alternative EPROM capsule Data comm interface s Serial RS 232 and parallel Centronics type Data comm connectors Ribbon cable type connectors Standard DIN and Amphenol connectors avai...

Page 7: ...tors available through the use of adapter cables Backward compatibility Fully backward compatible if the applicable firmware is downloaded The use of flash PROM instead of EPROM permits downloading of...

Page 8: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 6 Figure 1 Basic TTP 5XXX printer Currently available options are shown in Figure 2 Figure 2 TTP 5000 Series options...

Page 9: ...sis is made up of a lower module containing the printer control board and an upper module containing the mechanical functions Figure 3 Printer design The printer has three motors controlled by the app...

Page 10: ...Deflection ribs in the presenter module assist in forming a document loop within the printer if the application program postpones the ejection until printing and cutting is completed The presenter mot...

Page 11: ...oll holder has an adjustable paper level monitor that can be used for example to decide whether or not the remaining paper will last during a weekend Figure 4 Paper sensors on roll holder for 200 mm d...

Page 12: ...t moving when the printer is switched ON KEEP HANDS AWAY WHEN SWITCHING ON THE PRINTER 2 5 Printhead up detection Lowering the paper release lever separates the printhead from the platen and actuates...

Page 13: ...font can be printed in standard size double width double height and quadruple size in both portrait and landscape modes and as black on white background or the reverse With TTP 5100 5200 and 5250 you...

Page 14: ...witch Function Setting 1 Data transfer rate OFF 9600 baud ON 19200 baud 2 Handshaking OFF RTS CTS ON XON XOFF 3 Reserved 4 Error reporting OFF Silent ON ACK NAK error code 5 and 6 Mechanism width 5 OF...

Page 15: ...nformation Communication parameters Data transfer rate 1200 2400 4800 9600 19200 38400 57600 baud Handshaking Hardware silent XON XOFF silent Hardware ACK NAK XON XOFF ACK NAK Error reporting ACK NAK...

Page 16: ...othing is printed when you keep the form feed button depressed while switching the printer ON but the document is transported cut and ejected Check that the paper roll is turned with the temperature s...

Page 17: ...remove any obstructing paper particles in cutter and presenter modules Missing print or irregular spots Paper may be too humid Let the paper adapt to ambient temperature and humidity for approximatel...

Page 18: ...s might otherwise be damaged CAUTION The printhead and some components on the control board are sensitive to ESD electrostatic discharges To prevent damaging such components observe all the usual prec...

Page 19: ...e old control board 2 Mount the parallel interface board on the new control board optional 3 Adjust the setting of DIP switches SW1 1 6 if required DIP switch Function Setting 1 Data transfer rate OFF...

Page 20: ...correct firmware version and or user defined set up menu after the board replacement See TTP 5200 5250 Installation Manual for detailed information on how to do this 3 2 7 TTP 5250 control board SWC...

Page 21: ...and cutter modules This section describes how to remove the print and cutter modules as one unit from now on called the print and cutter module assembly REMOVAL 1 Separate the upper and lower chassis...

Page 22: ...ly in the reverse order See page 34 TTP 5100 or page 44 TTP 5000 for correct connector positions 2 Check that there is a 0 2 mm distance at any point between the rear edge of the presenter module and...

Page 23: ...ol board 3 With the upper chassis module standing on its front remove the three lower screws Figure 8 Preparations for removing the presenter module 4 Open the cable clip at the back of the printer fr...

Page 24: ...he reverse order See page 34 TTP 5100 or page 44 TTP 5000 for correct connector positions 3 Check that there is a 0 2 mm distance at any point between the rear edge of the presenter module and the cut...

Page 25: ...AL FOR CLEANING 1 Remove the print and cutter module assembly see 17 2 Separate the print module from the cutter module 3 Verify that the paper release lever is in upright position 4 Disconnect the ri...

Page 26: ...Printer Sub system Service Manual Edition B May 97 24 4 SPARE PARTS Items coded SP are standard spare parts Uncoded items are supplied on special request only Other price and delivery conditions may a...

Page 27: ...1 With cable 10 684 000 684 000 684 000 Connector plate 1 11 SP 779 000 779 000 779 000 Adapter plate 1 For serial interface adapter cable SWC 602 200 only 12 9022 310 9022 310 9022 310 Nut M6M 3 4 13...

Page 28: ...00 option 29 9100 229 9100 229 9100 229 Screw MRX H 3 x 18 2 30 9100 191 9100 191 9100 191 Screw MRX H 2 5 x 6 5 31 484 060 484 080 484 112 PCB enclosure 1 32 9100 285 9100 285 9100 285 Screw MRX H 4...

Page 29: ...ion Qty Remark 49 9101 220 9101 220 Screw MRX H 3X6 1 Option 50 9100 191 Screw MRX H 2 5 x 6 1 TTP 5250 112 only 51 9022 309 Nut M6M 2 5 1 TTP 5250 112 only 52 Insulating spacer plastic 1 TTP 5250 112...

Page 30: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 28 4 2 Cutter module...

Page 31: ...Hub 4 5 SP 557 000 557 000 557 000 Compression spring 4 6 9023 136 9023 136 9023 136 Washer BRB 4 3X8X0 8 4 7 550 060 550 080 550 112 Cutter bracket inner 1 8 SP 560 000 560 000 560 000 Cam assy 1 9 S...

Page 32: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 30 4 3 Presenter module...

Page 33: ...0 Support rod cyl 1 9 SP 473 060 473 080 473 112 Guide plate lower 1 10 9100 189 9100 189 9100 189 Screw MRX H 2 5 x 4 2 11 488 000 488 000 488 000 Pressure roll shaft 1 12 SP 10618 000 10618 000 1061...

Page 34: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 32 This page intentionally left blank...

Page 35: ...ard logic diagram sheet 1 3 37 SWC 561 000 parallel interface board component layout 42 SWC 561 000 parallel interface board logic diagram 43 TTP 5100 5200 5250 Printer interconnections Page 44 Contro...

Page 36: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 34...

Page 37: ...switch J3 RS232C interface J13 Not used J4 Motor print module J14 Parallel interface board J5 Signal ground test point J15 Parallel interface board J6 Motor cutter module cutter home sensor J16 Paral...

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Page 39: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 37...

Page 40: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 38 This page intentionally left blank...

Page 41: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 39...

Page 42: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 40 This page intentionally left blank...

Page 43: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 41...

Page 44: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 42 TTP 5000 Parallel Interface Board SWC 561 000 component layout...

Page 45: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 43...

Page 46: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 44...

Page 47: ...nterface J9 Print head J2 Signal ground test point J10 TOF paper end sensor J3 Power 5 VDC 24 VDC or 24 VDC only J11 Presenter sensor J4 Motor print module J12 Not used J5 Motor cutter module cutter h...

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Page 49: ...ition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 47 5 1 2 TTP 5100 control board 728 001 002 and 003 U9 is not mounted on 728 001 and 002 J16 2 pole power connector is not mounte...

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Page 51: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 49...

Page 52: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 50 This page intentionally left blank...

Page 53: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 51...

Page 54: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 52 This page intentionally left blank...

Page 55: ...Edition B May 97 TTP 5000 Series Kiosk Printer Sub system Service Manual 53...

Page 56: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 54 This page intentionally left blank...

Page 57: ...ith the following exception RAM capsule U5 sheet 1 drawing pos 2D is installed Logic diagram 728 003 rev C Corresponds to the 728 001 logic diagram with the following exceptions RAM capsule U5 sheet 1...

Page 58: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 56 This page intentionally left blank...

Page 59: ...already have registered a previous edition of this manual You can also use this form to inform us about changed registration data name address phone No etc but please tick the Changed information box...

Page 60: ...TTP 5000 Series Kiosk Printer Sub system Service Manual Edition B May 97 58 This page intentionally left blank...

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