swaploader SL-160, Parts And Operation Manual

Page: 41 / 94

Section II: Installation - Accessories
2.8.INS.ACC.LEDLB
INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY
1. Review all directions and diagrams provided before starting rear light bar installation.
2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been
performed if a bumper was previously
installed.
3. Position center plate (Pt. No. 63H08) on
the rear of the main frame. Weld center
plate to truck frame
(see Fig B & Note).
4. Position stub light bar weldment (Pt. No.
51H69) on truck frame. Stub light bar
weldment should be as high and as far
back as possible on the truck frame to
avoid interference with the bumper and
fenders. It may be necessary to modify the
stub light bar weldment to avoid
interference. Drill mounting holes as
required and mount using fasteners
provided
(See Fig. C).
5.
Attach the taillight module to the stub light bar
weldments with the fasteners provided
(see Fig. C).
6.
Mount the identification
light bar at top center
of the center plate
(Pt.
No. 63H08) using the
fasteners provided
(see Fig. C).
7. Mount license lamp
right of the license
plate
(See Fig. B)
using the fasteners
provided
(see Fig. C).
8. Mount junction box on
the back left side of
center plate
(see Fig.
B), using the fasteners provided
(see Fig. C).
9. Mount all wire harnesses into the junction box. Wire harnesses must enter the junction box
through a compression fitting (based on the size of the wire harness, choose a compression
fitting with an appropriately sized grommet). Make wiring connections in junction box with
wire harness from truck cab as indicated on wiring diagram
( see schematic drawing on Pg.
2-29 ).
Figure B
Figure A
2- 29