26
Series 8HPH
Weld Head User’s Manual
Performing Periodic Maintenance
As the weld head is repeatedly used, parts will begin to wear.
Extensive testing has identified these baseline maintenance
parameters, which can be used to approximate when certain tasks will
need to be done.
This is dependent on the size of work pieces typically being welded
with the machine.
For series 8HPH machines being used primarily to weld 1/4 in.
(6.35 mm) or smaller tubing, periodic maintenance should be
conducted every 10 000 welds.
For series 8HPH machines being used primarily to weld larger than
1/4 in. (6.35 mm) tubing, periodic maintenance should be conducted
every 3 000 welds.
Replace all worn parts. Brush and curved disc springs must be
ordered for periodic maintenance. For detailed part drawings and
ordering information, see the
Parts Drawings
at the end of this
manual. Spare parts are available through your authorized Swagelok
sales and service representative.
Series 8HPH Cleaning and Inspection
Fixture Disassembly and Cleaning
1. Verify the rotor is in the home position.
2. Disconnect the unit from the power supply.
3. Loosen the eight screws holding the metal shroud in place.
4. Push the handles to the not locked/closed position.
5. Remove the tool change knob, by turning it counterclockwise.
6. Remove the metal shroud by lifting it straight up off of the base.
See Figure 42.
7. Push the handles and tool change lever to the tool change
position.
8. Remove the movable side plates, thrust bearing, adapter hub, and
arc shield assembly.
Figure 42 Removing the Metal Shroud
Tool Change Knob
Handles
Screws
(Qty. 8)
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Summary of Contents for 8HPH Series
Page 1: ...www swagelok com English 1 Japanese 47 User s Manual Series 8HPH Weld Head...
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Page 50: ...48 8HPH 49 50 8HPH 51 52 53 55 55 57 60 61 64 66 71 71 72 72 81 82 83 85...
Page 51: ...8HPH 49 Swagelok SWS 8HPH 1 8 1 2 3 mm 12 mm 8HPH 8HPH 4 8 3 2 1 8HPH...
Page 52: ...50 8HPH 8HPH 8HPH Swagelok 8HPH 1 2 3 4 5 Warranty Information Form 2...
Page 53: ...8HPH 51 3 8HPH 8HPH 8HPH 1 2 3 3 4 5 4 1 4 20 4 4 4 102 mm 4 102 mm 9 32 7 mm...
Page 54: ...52 8HPH 4 1 2 1 4 3 1 4 4 Swagelok 5 6...
Page 55: ...8HPH 53 4 7 1 FIXTURE 2 ELECTRODE 1 4 3 WORK 1 4 4 TOWELD HEAD Swagelok 5 8 8 7...
Page 56: ...54 8HPH 6 HOME 9 7 10 8 9 10...
Page 59: ...8HPH 57 8HPH 1 SETUP 2 CONFIG 3 50 4 open 13 JOG 12 SETUP 13 open...
Page 60: ...58 8HPH 14 JOG 5 JOG 14 15 15...
Page 61: ...8HPH 59 6 16 7 8 16 9 10 HOME 17 16 17...
Page 62: ...60 8HPH 18 1 2 3 4 15 18...
Page 63: ...8HPH 61 19 20 21 1 1 2 not locked closed 3 2 2 4 locked closed 19 21 1 20...
Page 64: ...62 8HPH 1 22 2 23 24 22 23 24...
Page 65: ...8HPH 63 3 4 25 5 6 26 7 27 8 2 1 2 25 26 27...
Page 67: ...8HPH 65 8HPH 1 28 2 closed 3 4 PURGE 5 8HPH 4 7 7 1 std L min 6 closed 29 28 29 8HPH...
Page 68: ...66 8HPH 31 tool exchange 30 1 30 2 tool exchange 31...
Page 69: ...8HPH 67 3 32 4 33 5 6 7 2 8 34 32 33 34...
Page 70: ...68 8HPH 1 2 3 4 5 1 8 1 4 35 35...
Page 71: ...8HPH 69 6 36 7 8 37 9 10 36 37...
Page 72: ...70 8HPH 11 1 8 1 4 12 locked closed 13 38 39...
Page 73: ...8HPH 71 Swagelok SWS 1 tool exchange 2 40 3 1 90 2 3 41 41 40...
Page 75: ...8HPH 73 9 10 11 12 13 14 2 43 15 16 17 44 43 44 10...
Page 76: ...74 8HPH 18 45 19 1 2 2 3 46 4 45 46...
Page 77: ...8HPH 75 5 4 47 6 7 48 3 8 49 48 49 47...
Page 78: ...76 8HPH 9 50 10 50 11 12 13 14 15 50 51...
Page 79: ...8HPH 77 1 2 52 HOME HOME 3 4 3 5 2 53 52 53...
Page 80: ...78 8HPH 6 7 4 54 8 55 9 54 55...
Page 81: ...8HPH 79 10 11 12 13 14 56 15 16 2 17 18 tool exchange not locked closed 57 56 57 10...
Page 82: ...80 8HPH 19 20 21 8 58 22 59 23 24 HOME 58 59...
Page 83: ...8HPH 81 1 JOG 1 1 2 JOG 2 2 3 JOG 12 4 60 5 6 60...
Page 84: ...82 8HPH 7 61 8 9 10 2 a 1 b 300 11 HOME 1 4 62 2 3 4 4 61 62...
Page 85: ...8HPH 83 1 8 8HPH 63 2 3 4 V 5 6 3 5...
Page 87: ...8HPH 85 SWS 8HPH SWS 8HPH...
Page 88: ...86 8HPH 64 SWS 8HPH...
Page 90: ...88 8HPH 65 SWS 8HPH...
Page 93: ...8HPH 91...
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