Suzuki TU250X, Service Manual, Page: 234 / 370

8-14 CHASSIS
• Remove the brake pads. (

8-12)
• Remove the brake caliper holder
3
.
• Remove the pad spring
4
and pad guide
5
.
• Remove the rubber boots (
6
,
7
).
• Place a clean rag over the piston to prevent it from popping
out and then force out the piston using compressed air.

• Remove the dust seals
8
and piston seals
9
.

BRAKE CALIPER INSPECTION
CALIPER AND PISTON
Inspect the caliper cylinder wall and piston surface for scratch,
corrosion or other damages.
If any abnormal condition is noted, replace the it with a new one.
Do not use high pressure air to prevent piston dam-
age.
* Take care not to scratch the caliper bore.
* Do not reuse the removed dust seals and piston seals
to prevent fluid leakage.