HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
MOTERCYCLE
DATE:
Jun. 1, 2003
PAGE:
1
OF
8
SUBUJECT:
NOTICE OF SET-UP MANUAL
APPLICABLE MODEL:
RM85K4/LK4
EFFECTIVE ENGINE OR FRAME NO.:
REFERENCE:
This bulletin is to inform you of set-up procedures of RM85K4/LK4. Please inform your dealers of
this notice.
RM85K4/LK4 set-up manual will not be issued because the set-up procedures for this model
remain unchanged from RM85K2 except the differences described below.
To set-up RM85K4/LK4, please use the RM85K2 set-up manual and this service bulletin.
DIFFERENCE BETWEEN RM85K2 AND RM85K4/LK4
RM85K2 set-up manual: 99505-01032-011
1. LOCATION OF PARTS [Page: 2, 4, 6]
Item
Part Name
Q’ty
Remarks
A
Number plate
1
Flange bolt
1
6 × 20 mm
Washer
1
OD:14.0 ID:6.5
B
Radiator louver
1
C
Handlebars assembly
1
Clamp
2
Flange bolt
4
8 × 35 mm
Clutch lever cover
1
Fuel tank vent hose
1
Screw
1
5 × 16 mm
For throttle assembly
Clamp
1
For throttle cable
Strap
2
L:120
Engine stop switch holder
2
Upper and lower
Screw (with lock washer)
1
3 × 14 mm
D
Radiator cover
1
*Flange bolt
3
6 × 12 mm
Stepped washer
3
OD:16.0 ID:6.5 T:3.5
E
Front fork assembly
2
Right and Left
Flange bolt
6
8 × 40 mm
F
Seat assembly
1
Flange bolt
2
6 × 16 mm
Washer
2
OD:20.0 ID:6.5 T:1.6
G
Rear fender
1
Washer
2
OD:26.0 ID:6.5
Flange bolt
3
6 × 30 mm
Washer
4
OD:20.0 ID:6.5 T:1.2
*Self-lock nut
2
6 mm
Flange bolt
1
6 × 20 mm
Washer
2
OD:18.0 ID:6.5 T:1.6
Flange self-lock nut
2
6 mm (Black)
Item
Part Name
Q’ty
Remarks
H
Front fender
1
Flange bolt
4
6 × 16 mm
Stepped washer
4
OD:16.0 ID:6.5 T:3.5
*Stepped washer
4
OD:17.0 ID:6.5 T:6.0
I
Front axle
1
Front wheel spacer
2
Washer
1
OD:20.0 ID:12.5
Axle nut
1
12 mm
Cotter pin
1
L:27.0
J
Front brake hose cover
1
Flange bolt
2
6 × 12 mm
*Stepped washer
2
OD:16.0 ID:6.5 T:3.5
K
Front brake hose clip
2
Right and Left
*Flange bolt
2
6 × 16 mm
L
Front brake hose guide
1
Flange bolt
1
6 × 20 mm
M
Front fork protector
2
Right and Left
Flange bolt
6
6 × 10 mm
N
Front wheel assembly
1
O
Frame cover
2
Right and Left
Strap
2
L:140
*P
Side stand assembly
1
Spec is eliminated.
Flange bolt
2
Q
Main jet
3
Exchanging parts
Spark plug and spoke
nipple wrench
1
R
Fuel label
1
S
Owner’s manual
1
*T
Stand
1
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L
: Length (mm)
T
: Thickness (mm)
T
L
OD ID
