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HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.

MOTERCYCLE

DATE

:    

Jun. 1, 2003

PAGE

:        7  

OF

  8

[Page: 43, 44  Paragraph: 1]

!

!&

(FOR CANADA)

!

Use 30 : 1 pre-mixture of unleaded gasoline
minimum 95 octane (RON) and oil. For the oil
to be mixed with gasoline, any of the following
brands or its equivalent will do.
*MOTUL 800 2T

Use 30 : 1 pre-mixture of unleaded gasoline
minimum 90 pump octane (R/2+M/2) and oil.
For the oil to be mixed with gasoline, any of
the following brands or its equivalent will do.
*MOTUL 800 2T

Do not allow two different brands to get mixed
in the fuel-oil mixture.

4. TIGHTENING TORQUE [Page: 45, 46, 47]

Item

Part Name

N·m

kgf-m

FRONT FORK

A

Handlebar clamp bolt

26

2.6

B

Steering stem head nut

65

6.5

*C

Front fork upper bracket bolt

23

2.3

*D

Front fork lower bracket bolt

23

2.3

BRAKE

E

Front brake caliper mounting bolt

23

2.3

F

Front brake master cylinder mounting bolt

10

1.0

G

Rear brake caliper mounting bolt

23

2.3

H

Rear brake master cylinder mounting bolt

10

1.0

I

Rear brake push rod lock nut

18

1.8

J

Brake caliper air bleeder

7.5

0.75

Item

Part Name

N·m

kgf-m

AXLE

K

Front axle nut

44

4.4

*L

Rear axle nut

72

7.2

ABSORBER

M

Rear shock absorber nut (Upper)

60

6.0

N

Rear shock absorber nut (Lower)

60

6.0

OTHERS

O

Rear swing arm pivot nut

58

5.8

Summary of Contents for RM85K4 2003

Page 1: ...cover 1 Flange bolt 3 6 12 mm Stepped washer 3 OD 16 0 ID 6 5 T 3 5 E Front fork assembly 2 Right and Left Flange bolt 6 8 40 mm F Seat assembly 1 Flange bolt 2 6 16 mm Washer 2 OD 20 0 ID 6 5 T 1 6...

Page 2: ...utch lever 1 FRONT FORK RM85L Page 9 10 Insert each fork leg assembly into the lower and upper brackets Adjust the line of front fork to the top face of the upper bracket and air valve is positioned a...

Page 3: ...Page 13 14 Paragraph 2 Install the front fender with four sets of mounting parts as shown Each of the four mounting bolts requires two stepped washers A Front fender B Stepped washer OD 17 0 mm ID 6 5...

Page 4: ...e hose cover B 6 12 mm flange bolt C Stepped washer OD 16 0 mm ID 6 5 mm T 3 0 mm REAR FENDER Page 25 26 Paragraph 3 Install the rear fender with fitting parts as shown in the photograph Securely tigh...

Page 5: ...ning the right and left chain adjuster bolts Proper chain slack is obtained when the drive chain slack is up and down at a point midway between the two sprockets A Axle nut B Lock nut C Adjuster bolt...

Page 6: ...ndard position To adjust turn the adjuster screw A clockwise until it stops and then turn it coun terclockwise until approximately 1 1 4 turns are felt and the two punch marks align Compression Dampin...

Page 7: ...to get mixed in the fuel oil mixture 4 TIGHTENING TORQUE Page 45 46 47 Item Part Name N m kgf m FRONT FORK A Handlebar clamp bolt 26 2 6 B Steering stem head nut 65 6 5 C Front fork upper bracket bol...

Page 8: ...DATE Jun 1 2003 PAGE 8 OF 8 5 HARNESS ROUTING Page 49 CDI unit Ignition coil Cushion Exhaust breather hose Clamp Clamp Magneto lead wire Engine stop switch lead wire CDI unit lead wire Clamp Magneto l...

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